The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and en...The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.展开更多
To reduce the noise of the punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer...To reduce the noise of the punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at different positions on the 100 kN and 1 000 kN punch presses. The better effect of reducing noise was obtained. After researching and analyzing a large number of test data, the ″equivalent damping hypothesis″ is put forward. The hypothesis makes the experiment of reducing noise simpler and also more economical. It is estimated that there is a vast application in the research area of vibration control and noise reduction.展开更多
To reduce the noise of punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at ...To reduce the noise of punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at different positions of 100 kN and 1 000 kN punch press. The better effect of reducing the noise was obtained. With the research and analysis of a large number of test data, the 'equivalent damping hypothesis' is put forward. The hypothesis makes the experiment of reducing noise be more simple and cost effective. This method would be exploited in area of vibration control and reducing noise.展开更多
Among the noises of the punch press, blanking noise and engaging noise of the clutch should be paid most attention to. The latter is generated by the engagement impacts of the rotating key on the spline bush. In order...Among the noises of the punch press, blanking noise and engaging noise of the clutch should be paid most attention to. The latter is generated by the engagement impacts of the rotating key on the spline bush. In order to absorb the pressing energy and reduce the noise radiated, polyurethane cushions were added to the spline bush keyways and the clutch running noise reduction has reached 10.7 (dB(A)). Considering such factors as the running characteristics of the punch press clutch, the demand for cushioning performance and the demand of the clutch temperature field for damping materials, the temperature field of the rigid clutch spline bush was simulated to find out whether the temperature of polyurethane go beyond its critical application temperature, using the finite element method. According to the characteristic that the deforming memory alloy can restore the remembered shape with the temperature rising, the actual temperature of the spline bush was measured. Consequently, the theoretical temperature turned out to be close to the measured temperature.展开更多
We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on t...We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on the y-axis to allow visual evaluation of 'Tableting properties'. Various types of tableting failure occur in commercial drug production and are influenced by the amount of lubricant used and the shape of the punch. We used the GTP-1 to measure'Tableting properties' with different amounts of lubricant and compared the results with those of tableting on a commercial rotary tableting machine. Tablets compressed with a small amount of lubricant showed bad 'Manufacturability', leading to sticking of powder on punches.We also tested various punch shapes. The GTP-1 correctly predicted the actual tableting results for all punch shapes. With punches that were more likely to cause tableting failure, our system predicted the effects of lubricant quantity in the tablet formulation and the occurrence of sticking in the rotary tableting machine.展开更多
We previously determined "Tableting properties" by using a multi-functional single-punch tablet press(GTP-1). We plotted "Compactability" on the x-axis against "Manufacturability"on the y...We previously determined "Tableting properties" by using a multi-functional single-punch tablet press(GTP-1). We plotted "Compactability" on the x-axis against "Manufacturability"on the y-axis to allow visual evaluation of "Tableting properties". Here, we examined whether this evaluation method can be used in the formulation design of tablets prepared by wet granulation. We used the GTP-1 to measure "Tableting properties" with different amounts of binder, disintegrant, and lubricant, and compared the results with those of tableting on a commercial rotary tableting machine. Tableting failures(capping and binding in particular) occurred when samples that had been evaluated as having poor "Compactability" or"Manufacturability" on the GTP-1 were compressed on the rotary tableting machine. Thus,our evaluation method predicted tableting failure at the commercial scale. The method will prove useful for scaling up production.展开更多
基金supported by National Natural Science Foundation of China(Grant No.51021064)National Key Scientific and Technological Program of China(Grant No.2010ZX04004-116)
文摘The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.
文摘To reduce the noise of the punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at different positions on the 100 kN and 1 000 kN punch presses. The better effect of reducing noise was obtained. After researching and analyzing a large number of test data, the ″equivalent damping hypothesis″ is put forward. The hypothesis makes the experiment of reducing noise simpler and also more economical. It is estimated that there is a vast application in the research area of vibration control and noise reduction.
文摘To reduce the noise of punch press during the punching process, the polyurethane elastomer is used as the damping material. The experiments of reducing noise were made by means of adding the polyurethane elastomer at different positions of 100 kN and 1 000 kN punch press. The better effect of reducing the noise was obtained. With the research and analysis of a large number of test data, the 'equivalent damping hypothesis' is put forward. The hypothesis makes the experiment of reducing noise be more simple and cost effective. This method would be exploited in area of vibration control and reducing noise.
文摘Among the noises of the punch press, blanking noise and engaging noise of the clutch should be paid most attention to. The latter is generated by the engagement impacts of the rotating key on the spline bush. In order to absorb the pressing energy and reduce the noise radiated, polyurethane cushions were added to the spline bush keyways and the clutch running noise reduction has reached 10.7 (dB(A)). Considering such factors as the running characteristics of the punch press clutch, the demand for cushioning performance and the demand of the clutch temperature field for damping materials, the temperature field of the rigid clutch spline bush was simulated to find out whether the temperature of polyurethane go beyond its critical application temperature, using the finite element method. According to the characteristic that the deforming memory alloy can restore the remembered shape with the temperature rising, the actual temperature of the spline bush was measured. Consequently, the theoretical temperature turned out to be close to the measured temperature.
文摘We previously determined 'Tableting properties' by using a multi-functional single-punch tablet press(GTP-1). We proposed plotting 'Compactability' on the x-axis against'Manufacturability' on the y-axis to allow visual evaluation of 'Tableting properties'. Various types of tableting failure occur in commercial drug production and are influenced by the amount of lubricant used and the shape of the punch. We used the GTP-1 to measure'Tableting properties' with different amounts of lubricant and compared the results with those of tableting on a commercial rotary tableting machine. Tablets compressed with a small amount of lubricant showed bad 'Manufacturability', leading to sticking of powder on punches.We also tested various punch shapes. The GTP-1 correctly predicted the actual tableting results for all punch shapes. With punches that were more likely to cause tableting failure, our system predicted the effects of lubricant quantity in the tablet formulation and the occurrence of sticking in the rotary tableting machine.
文摘We previously determined "Tableting properties" by using a multi-functional single-punch tablet press(GTP-1). We plotted "Compactability" on the x-axis against "Manufacturability"on the y-axis to allow visual evaluation of "Tableting properties". Here, we examined whether this evaluation method can be used in the formulation design of tablets prepared by wet granulation. We used the GTP-1 to measure "Tableting properties" with different amounts of binder, disintegrant, and lubricant, and compared the results with those of tableting on a commercial rotary tableting machine. Tableting failures(capping and binding in particular) occurred when samples that had been evaluated as having poor "Compactability" or"Manufacturability" on the GTP-1 were compressed on the rotary tableting machine. Thus,our evaluation method predicted tableting failure at the commercial scale. The method will prove useful for scaling up production.
