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Stretch bending defect control of L-section SUS301L stainless-steel components with variable contour curvatures 被引量:8
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作者 Zheng-wei Gu Lei Jia +3 位作者 Xin Li Li-juan Zhu Hong Xu Ge Yu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2019年第12期1376-1384,共9页
The stretch bending of L-section variable-curvature SUS301L stainless-steel roof bending beams for metro vehicles was numerically simulated.The causes of defects such as wrinkling,section distortion,and poor contour a... The stretch bending of L-section variable-curvature SUS301L stainless-steel roof bending beams for metro vehicles was numerically simulated.The causes of defects such as wrinkling,section distortion,and poor contour accuracy were analysed,and the corresponding control methods were proposed.The simulation results demonstrated that wrinkling in the small-arc segment could be eliminated by setting the die clearance and adjusting the elongation reasonably.Owing to the sidewall shrinkage of the profile in the process of stretch bending,the die groove depth was correspondingly reduced.Each section of the profile was effectively supported by the bottom of the die groove,and the section distortion could be controlled.Springback was the main reason for the poor contour accuracy,which could be compensated by modifying the die surface based on the springback value.Using the above defect control methods,forming experiments were performed on a new type of stretch bending die with variable die clearance and groove depth developed in this work.Finally,high-quality components were obtained,which verified the efficacy of the defect control methods. 展开更多
关键词 Stretch bending L-section Variable contour curvature Stainless-steel profile defect control
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Role of laser scan strategies in defect control,microstructural evolution and mechanical properties of steel matrix composites prepared by laser additive manufacturing 被引量:6
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作者 Hong-yu Chen Dong-dong Gu +5 位作者 Qing Ge Xin-yu Shi Hong-mei Zhang Rui Wang Han Zhang Konrad Kosiba 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2021年第3期462-474,共13页
Steel matrix composites(SMCs)reinforced with WC particles were fabricated via selective laser melting(SLM)by employing various laser scan strategies.A detailed relationship between the SLM strategies,defect formation,... Steel matrix composites(SMCs)reinforced with WC particles were fabricated via selective laser melting(SLM)by employing various laser scan strategies.A detailed relationship between the SLM strategies,defect formation,microstructural evolution,and mechanical properties of SMCs was established.The laser scan strategies can be manipulated to deliberately alter the thermal history of SMC during SLM processing.Particularly,the involved thermal cycling,which encompassed multiple layers,strongly affected the processing quality of SMCs.Sshaped scan sequence combined with interlayer offset and orthogonal stagger mode can effectively eliminate the metallurgical defects and retained austenite within the produced SMCs.However,due to large thermal stress,microcracks that were perpendicular to the building direction formed within the SMCs.By employing the checkerboard filling(CBF)hatching mode,the thermal stress arising during SLM can be significantly reduced,thus preventing the evolution of interlayer microcracks.The compressive properties of fabricated SMCs can be tailored at a high compressive strength(~3031.5 MPa)and fracture strain(~24.8%)by adopting the CBF hatching mode combined with the optimized scan sequence and stagger mode.This study demonstrates great feasibility in tuning the mechanical properties of SLM-fabricated SMCs without varying the set energy input,e.g.,laser power and scanning speed. 展开更多
关键词 laser additive manufacturing selective laser melting scan strategy defect control mechanical property
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Band structure engineering and defect control of oxides for energy applications
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作者 Hui-Xiong Deng Jun-Wei Luo Su-Huai Wei 《Chinese Physics B》 SCIE EI CAS CSCD 2018年第11期112-119,共8页
Metal oxides play an essential role in modern optoelectronic devices because they have many unique physical properties such as structure diversity, superb stability in solution, good catalytic activity, and simultaneo... Metal oxides play an essential role in modern optoelectronic devices because they have many unique physical properties such as structure diversity, superb stability in solution, good catalytic activity, and simultaneous high electron conductivity and optical transmission. Therefore, they are widely used in energy-related optoelectronic applications such as photovoltaics and photoelectrochemical(PEC) fuel generation. In this review, we mainly discuss the structure engineering and defect control of oxides for energy applications, especially for transparent conducting oxides(TCOs) and oxide catalysts used for water splitting. We will review our current understanding with an emphasis on the contributions of our previous theoretical modeling, primarily based on density functional theory. In particular, we highlight our previous work:(i) the fundamental principles governing the crystal structures and the electrical and optical behaviors of TCOs;(ii) band structures and defect properties for n-type TCOs;(iii) why p-type TCOs are difficult to achieve;(iv) how to modify the band structure to achieve p-type TCOs or even bipolarly dopable TCOs;(v) the origin of the high-performance of amorphous TCOs; and(vi) band structure engineering of bulk and nano oxides for PEC water splitting. Based on the understanding above, we hope to clarify the key issues and the challenges facing the rational design of novel oxides and propose new and feasible strategies or models to improve the performance of existing oxides or design new oxides that are critical for the development of next-generation energy-related applications. 展开更多
关键词 band-structure engineering defect control OXIDES density functional theory
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Defect control during CVD-growth for high performance MoS_(2)-based self-powered photodetector
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作者 Xinyue Pan Zhe Xu +4 位作者 Jinhua Li Kaixi Shi Mingze Xu Xuan Fang Guannan Qu 《Frontiers of physics》 2025年第2期33-43,共11页
Two-dimensional(2D)transition-metal dichalcogenides(TMDs)materials have unique band structure as well as excellent electrical and optical properties,which exhibit great advantages in optoelectronic devices.Chemical va... Two-dimensional(2D)transition-metal dichalcogenides(TMDs)materials have unique band structure as well as excellent electrical and optical properties,which exhibit great advantages in optoelectronic devices.Chemical vapor deposition(CVD),a method to realize the synthesis of large-scale 2D TMDs materials,will inevitably introduce defects in the growth process,thus decreasing the performance of 2D TMDs-based optoelectronic devices.In order to fundamentally address this issue,we proposed a method to gradually regulate the reaction concentration of precursor during growth.As a result,the suitable concentration of precursor can effectively enhance the probability of covalent binding of X-M(X:S,Se,etc.;M:Mo,W,etc.),thus suppressing the generation of vacancy defects.Furthermore,we explored sulfur vacancy(V_(S))on the performance of 2D molybdenum disulfide-based(MoS_(2)-based)self-powered devices through constructing p-type silicon/MoS_(2)(p-Si/MoS_(2))based p-n heterojunction.The photodetector composed of optimized MoS_(2) nanosheets exhibited high responsivity(330.14 A·W^(-1)),fast response speed(40μs/133μs),and excellent photovoltage stability.This method of regulating the low temperature region during CVD growth can realize the preparation of high-quality TMDs films and be applied in high-performance optoelectronic devices. 展开更多
关键词 defect control sulfur vacancy chemical vapor deposition(CVD) PHOTODETECTOR transition-metal dichalcogenides(TMDs)
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Repair Technology and Control of Foundation Quality Defects of Large Wind Turbine
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作者 QINJunjie 《外文科技期刊数据库(文摘版)工程技术》 2022年第5期177-182,共6页
With the development and promotion of renewable energy applications, a large number of wind turbine generators have been established in coastal areas, mountainous areas, plains and other windy areas. Due to the carele... With the development and promotion of renewable energy applications, a large number of wind turbine generators have been established in coastal areas, mountainous areas, plains and other windy areas. Due to the careless consideration of construction reasons, social and natural factors, the foundations of individual wind turbine generators have quality defects and common diseases in varying degrees. This paper will propose a simple and quick reinforcement method based on the analysis and research on the repair and reinforcement of the foundation construction quality defects of a plain wind turbine generator, which has achieved good results, and will control the defects in the future foundation construction process in various ways to avoid affecting the subsequent operation of the wind turbine. 展开更多
关键词 fan foundation reinforcement and repair defect control
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Dynamic Control of Defective Gap Mode Through Defect Location
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作者 苌磊 李应红 +3 位作者 吴云 张辉洁 王卫民 宋慧敏 《Plasma Science and Technology》 SCIE EI CAS CSCD 2016年第1期1-5,共5页
A one dimensional model is developed for defective gap mode(DGM)with two types of boundary conditions:conducting mesh and conducting sleeve.For a periodically modulated system without defect,the normalized width of... A one dimensional model is developed for defective gap mode(DGM)with two types of boundary conditions:conducting mesh and conducting sleeve.For a periodically modulated system without defect,the normalized width of spectral gaps equals to the modulation factor,which is consistent with previous studies.For a periodic system with local defects introduced by the boundary conditions,it shows that the conducting-mesh-induced DGM is always well confined by spectral gaps while the conducting-sleeve-induced DGM is not.The defect location can be a useful tool to dynamically control the frequency and spatial periodicity of DGM inside spectral gaps.This controllability can be potentially applied to the interaction between gap eigenmodes and energetic particles in fusion plasmas,and optical microcavities and waveguides in photonic crystals. 展开更多
关键词 defective gap mode boundary condition dynamic control analytical model
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热轧带钢残余应力形成机理与调控研究进展 被引量:1
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作者 孙杰 吴豪 +1 位作者 彭文 张殿华 《中国冶金》 北大核心 2025年第6期1-15,共15页
随着汽车船舶、机械制造、国防军工等领域的飞速发展,钢铁产品在市场上的需求也日益提升,并且对其质量要求也愈发严格。热轧带钢作为钢铁产品的重要组成部分,既能作为冷轧原料又能作为成品直接使用,从而对制造业的发展有着重要影响。然... 随着汽车船舶、机械制造、国防军工等领域的飞速发展,钢铁产品在市场上的需求也日益提升,并且对其质量要求也愈发严格。热轧带钢作为钢铁产品的重要组成部分,既能作为冷轧原料又能作为成品直接使用,从而对制造业的发展有着重要影响。然而,由于热轧带钢生产过程中伴随着复杂的传热、变形、物理冶金等因素,使得带钢内部容易形成残余应力。残余应力的存在会引发一系列问题,例如导致材料尺寸发生变化、降低材料的耐应力腐蚀性能和抗疲劳性能,并且会对后续结构的强度产生严重的负面影响。特别对于板带钢而言,残余应力是导致平坦度缺陷的根源性因素。当残余应力超过一定阈值时,会引发带钢的屈曲变形,进而产生表观平坦度缺陷;而当残余应力虽未达到引发屈曲的程度时,会形成潜在的平坦度缺陷,这种潜在缺陷往往会在后续的切割过程中导致带钢发生变形。鉴于上述情况,对热轧带钢残余应力问题的研究具有重要意义,是突破钢铁行业发展瓶颈的关键所在。为此从残余应力的形成机理出发,聚焦于残余应力问题最为突出的热轧板带生产流程,深入探讨残余应力的研究进展和分析方法,并对残余应力在线调控技术的发展趋势进行前瞻性展望。 展开更多
关键词 热轧 带钢 残余应力 平坦度缺陷 调控策略
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The Formation Mechanism and Control Methods of High Temperature Infrared Radiant Coating Defects
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作者 YE Jing LAN Helong +2 位作者 WANG Chuanbin LUO Guoqiang ZHANG Lianmeng 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2013年第6期1091-1095,共5页
Using high aluminum refractory material as substrate at 1400℃, we studied the connections between several oxides such as Fe203, MnOv CuO, and the formation of defects such as coating crack, exfoliation, blistering, e... Using high aluminum refractory material as substrate at 1400℃, we studied the connections between several oxides such as Fe203, MnOv CuO, and the formation of defects such as coating crack, exfoliation, blistering, erosion, and fading away appeared in the application of high temperature infrared radiation coating. Analyses showed that thermal stress formed during the heating process due to the thermal expansion coefficient differential between the coating and the substrate, and volume effect caused by the crystal transferred when the temperature changed, which resulted in the coating crack and exfoliation. The gas produced by the reactions between components and binder or the components themselves during the heating process caused the coating blistering. The EMPA and XRD analyses show that oxides with low melting point in the penetrating area of the substrate may form eutectic with low melting point and produced thermal defects, which leads to the erosion by penetrating to the substrate. The valent changes of Fe2O3 and MnO2 during the heating process cause the volatilization of the oxides or the pulverization of the coatings, resulting in the coating fades away easily at high temperature for a long time. 展开更多
关键词 infrared radiation coating defects at high temperature MECHANISM control
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Risk Factors for Birth Defects: A Conditional LogisticRegression Analysis of a Case-Control Study in Guang-dong Province of China
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作者 王志瑾 穆荔 《Journal of Reproduction and Contraception》 CAS 1999年第3期170-175,共6页
Information was obtained from the same questionnaire (23 risk factors listed) of cases and controls. We used a multivariate logistic model, which described variables significantly increased risk of birth defects.... Information was obtained from the same questionnaire (23 risk factors listed) of cases and controls. We used a multivariate logistic model, which described variables significantly increased risk of birth defects. The risk factors included maternal educational levels, medicine taken during pregnancy and antenatal care. It was suggested to strengthen antenatal care was the main preventive measure against birth defects. 展开更多
关键词 Birth defects Risk factors Case control study Conditional logistic regression Antenatal care
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基于改进可控扩散模型的缺陷图像生成算法 被引量:1
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作者 陈广庆 陈雅惠 +2 位作者 周鹏 刘梓煜 陈玉伦 《电子测量技术》 北大核心 2025年第6期152-160,共9页
工业场景下,缺陷工件的获取和标注非常困难,对工件缺陷检测带来极大的阻碍。通过少量真实缺陷样本生成大量缺陷样本,极大地缓解了缺陷样本稀缺的问题,但是现有的缺陷生成方法普遍存在生成缺陷样本的表观真实性差和与掩模对齐性差的问题... 工业场景下,缺陷工件的获取和标注非常困难,对工件缺陷检测带来极大的阻碍。通过少量真实缺陷样本生成大量缺陷样本,极大地缓解了缺陷样本稀缺的问题,但是现有的缺陷生成方法普遍存在生成缺陷样本的表观真实性差和与掩模对齐性差的问题。针对现有问题,文中提出了一种新颖的可控扩散模型AnomalyAlign来生成与掩膜高度对齐的逼真工业缺陷图像。AnomalyAlign在继承文生图大模型Stable Diffusion的先验知识基础上,提出了强语义对齐文本提示生成器,通过该生成器获取语义层面上与真实图像更加对齐的文本提示,促进了模型的收敛;同时,AnomalyAlign还提出了一种缺陷对齐损失来提高生成的缺陷图像和掩模之间的对齐性。通过MVTec-AD上的大量实验验证,AnomalyAlign可以生成与掩模高度对齐的逼真且多样化的缺陷图像,并有效地提升了下游缺陷检测任务的性能。 展开更多
关键词 工业缺陷检测 可控扩散模型 图像生成 微调大模型
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骨缺损范围可控颌骨放射性骨坏死动物模型的建立
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作者 田佳灵 赵弼洲 《中国实验动物学报》 北大核心 2025年第2期225-231,共7页
目的 建立一种可控骨缺损范围的,具有早期、轻型颌骨放射性骨坏死(osteoradionecrosis of jaws, ORNJ)特征的动物模型。方法 应用电子直线加速器单次高剂量照射的方法,据照射剂量不同,分为a组(对照组)、b组(12 Gy组)、c组(14 Gy组),每... 目的 建立一种可控骨缺损范围的,具有早期、轻型颌骨放射性骨坏死(osteoradionecrosis of jaws, ORNJ)特征的动物模型。方法 应用电子直线加速器单次高剂量照射的方法,据照射剂量不同,分为a组(对照组)、b组(12 Gy组)、c组(14 Gy组),每组随机分配6只兔。b组、c组两组右侧下颌骨部位进行放疗照射。1周后所有动物于右侧下颌角处制备标准一致的骨缺损。4周后处死,进行大体观察;下颌骨标本锥形束CT(cone-beam CT,CBCT)扫描及HU值对比;苏木素-伊红(HE)染色组织学观察;抗酒石酸酸性磷酸酶(tartrate resistant acid phosphatase, Trap)染色组织学观察及破骨细胞计数对比,进行统计学分析。结果 4周后b组、c组术区软组织轻度肿胀,皮肤发紫,口腔粘膜可观察到糜烂破溃,c组更为显著;CBCT检查提示b组、c组两组照射部位骨皮质毛糙,c组骨皮质连续性欠佳,骨缺损范围各组均未观察到明显变化。HU值对比提示b组、c组两组较a组显著减小;HE染色组织学观察提示b组、c组两组骨连续性变差,可见大量纤维组织增生,无细胞空白骨陷窝增多,并能观察到炎细胞浸润;Trap染色破骨细胞计数提示c组破骨细胞较a组显著增多。结论 应用电子直线加速器,对兔下颌角部位进行14 Gy单次照射,并制造骨缺损创伤,4周后可以建立符合ORNJ早期诊断标准,并且骨缺损范围可控的动物模型。 展开更多
关键词 颌骨放射性骨坏死 骨缺损 可控 动物模型
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中厚板平面形状控制研究发展现状及展望
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作者 李旭 董梓硕 +3 位作者 丁敬国 曹善鸿 曹剑钊 张殿华 《轧钢》 北大核心 2025年第5期15-29,51,共16页
中厚板在轧制过程中易出现多种平面形状缺陷,严重影响板材质量与成材率,进而制约产品性能与产线运行效率。作为保障成品外形质量的关键技术环节,平面形状控制长期以来受到轧钢领域的广泛关注。本文系统梳理了中厚板平面形状控制技术的... 中厚板在轧制过程中易出现多种平面形状缺陷,严重影响板材质量与成材率,进而制约产品性能与产线运行效率。作为保障成品外形质量的关键技术环节,平面形状控制长期以来受到轧钢领域的广泛关注。本文系统梳理了中厚板平面形状控制技术的发展脉络,涵盖了从基础理论、实验研究到工程应用的演进过程,并进行了简要阐述、对比和评论。在此基础上,进一步总结了近年来智能化装备与数据驱动控制技术在该领域的研究进展,并结合当前钢铁工业的智能化发展趋势,对平面形状控制的未来研究方向进行了探讨,旨在为技术优化与升级提供理论支持与思路借鉴。 展开更多
关键词 中厚板 平面形状控制 端部缺陷 镰刀弯 数据驱动
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我国出生缺陷防控领域的进展、机遇与挑战
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作者 田亚平 张蔓丽 周红辉 《解放军医学院学报》 2025年第1期16-21,共6页
我国是出生缺陷高发国家,出生缺陷防控对提高出生人口质量、保障生育政策落实落地具有重大意义。近年来随着我国出生缺陷高危风险因素扩增,如何制定适合中国现阶段不同地域特色的出生缺陷防控策略是未来出生缺陷防控领域面临的共同挑战... 我国是出生缺陷高发国家,出生缺陷防控对提高出生人口质量、保障生育政策落实落地具有重大意义。近年来随着我国出生缺陷高危风险因素扩增,如何制定适合中国现阶段不同地域特色的出生缺陷防控策略是未来出生缺陷防控领域面临的共同挑战。我国一直致力于出生缺陷防控能力的提升,在该领域取得了一系列重要进展。笔者结合自身工作,总结了我国出生缺陷防控工作在医疗检测技术、社会管理等方面的新进展,并对该领域未来的机遇和挑战进行述评。 展开更多
关键词 出生缺陷 出生缺陷防控 遗传学检测技术 妇幼健康服务 社会服务
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纺纱纱疵产生原因分析与质量控制措施
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作者 赵伟 《纺织导报》 2025年第5期60-62,共3页
纺纱工艺流程长、设备多,生产过程中受到多方面因素影响,会产生各种纱疵。文章介绍了纱疵的定义和分类,从纺纱原料、纺纱工艺、纺纱设备、纺纱操作等方面深入分析了纺纱过程中纱疵产生的具体原因,并针对性地提出了质量控制措施,为纺纱... 纺纱工艺流程长、设备多,生产过程中受到多方面因素影响,会产生各种纱疵。文章介绍了纱疵的定义和分类,从纺纱原料、纺纱工艺、纺纱设备、纺纱操作等方面深入分析了纺纱过程中纱疵产生的具体原因,并针对性地提出了质量控制措施,为纺纱生产实践中如何预防和降低纱疵提供了一定参考。 展开更多
关键词 纺纱原料 纺纱工艺 纺纱设备 纱疵 质量控制
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表面与缺陷调控型大功率压电超声换能器
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作者 林基艳 李耀 +4 位作者 陈诚 刘卫东 林书玉 郭林伟 徐洁 《物理学报》 北大核心 2025年第9期195-205,共11页
在大功率压电超声换能器中设计合理的声子晶体缺陷结构,可以实现对杂散振动模态的有效抑制.但当换能器尺寸较大时,声子晶体缺陷结构对换能器设备辐射面的位移振幅改善情况仍不理想.如何既能有效抑制有害振动,又能保证换能器的工作效率,... 在大功率压电超声换能器中设计合理的声子晶体缺陷结构,可以实现对杂散振动模态的有效抑制.但当换能器尺寸较大时,声子晶体缺陷结构对换能器设备辐射面的位移振幅改善情况仍不理想.如何既能有效抑制有害振动,又能保证换能器的工作效率,提高换能器辐射面的位移振幅,一直都是功率超声领域亟待解决的难题.研究发现,声学表面结构可以实现能量的单向传输,更好地降低能量损耗,提高能量传输的效率.基于此,本文提出了表面与缺陷调控型大功率压电超声换能器的研究.通过在换能器中设计合理的缺陷和声表面结构,激发声波的强局域化效应,实现声学反常透射,大幅提高换能器纵向辐射声功率.同时利用数据分析技术,对声学表面结构和缺陷结构的材料成分、几何结构参数对换能器性能的影响进行分析,建立大功率压电超声换能器的性能预测模型,实现换能器的优化设计.从定量研究的角度出发,系统性地提出一种大功率压电超声换能器优化设计的新理论和新方法.仿真和实验证明,本研究可以提高大功率压电超声换能器的创新设计能力和设计的智能化水平,使得换能器在大功率应用环境中振动模态更加单一,大幅提高了辐射面的位移振幅和振幅分布均匀度. 展开更多
关键词 声表面和缺陷调控 大功率压电超声换能器 局域化效应 性能预测
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Multi-scale defects in powder-based additively manufactured metals and alloys 被引量:39
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作者 J.Fu H.Li +1 位作者 X.Song M.W.Fu 《Journal of Materials Science & Technology》 SCIE EI CAS CSCD 2022年第27期165-199,共35页
Defect formation is a critical challenge for powder-based metal additive manufacturing(AM).Current understanding on the three important issues including formation mechanism,influence and control method of metal AM def... Defect formation is a critical challenge for powder-based metal additive manufacturing(AM).Current understanding on the three important issues including formation mechanism,influence and control method of metal AM defects should be updated.In this review paper,multi-scale defects in AMed metals and alloys are identified and for the first time classified into three categories,including geometry related,surface integrity related and microstructural defects.In particular,the microstructural defects are further divided into internal cracks and pores,textured columnar grains,compositional defects and dislocation cells.The root causes of the multi-scale defects are discussed.The key factors that affect the defect formation are identified and analyzed.The detection methods and modeling of the multi-scale defects are briefly introduced.The effects of the multi-scale defects on the mechanical properties especially for tensile properties and fatigue performance of AMed metallic components are reviewed.Various control and mitigation methods for the corresponding defects,include process parameter control,post processing,alloy design and hybrid AM techniques,are summarized and discussed.From research aspect,current research gaps and future prospects from three important aspects of the multi-scale AM defects are identified and delineated. 展开更多
关键词 Metal additive manufacturing Multi-scale defects Detection and modeling Mechanical properties defect control and mitigation
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棉本色纱偶发性疵点产生的原因与控制 被引量:1
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作者 裴要果 王娟 +4 位作者 李国锋 甘莉莉 王会平 张秀 王永斌 《纺织科技进展》 2025年第7期38-40,48,共4页
介绍纱疵的分类、检测手段及等级分类,主要针对偶发性疵点,从原料、仪器设备及工艺参数设置等方面对纱线疵点产生的原因进行分析,并对纱疵的预防及控制提出建议。建议纺织企业建立严格的控制体系,强化管理,按时更换纺纱器械及专件,优化... 介绍纱疵的分类、检测手段及等级分类,主要针对偶发性疵点,从原料、仪器设备及工艺参数设置等方面对纱线疵点产生的原因进行分析,并对纱疵的预防及控制提出建议。建议纺织企业建立严格的控制体系,强化管理,按时更换纺纱器械及专件,优化工艺,调整工艺参数,以达到降低纱疵、确保成纱质量的目的。同时,纺织企业应重视对10万米纱疵的检测,通过九级纱疵分析,掌握纱疵的形成规律,根据纱体图谱,结合纱疵的类型,有针对性地改进和控制,提高纱线质量,进而减少布面疵点,提高布面质量。 展开更多
关键词 纱线 棉结 10万米纱疵 工艺 质量控制
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多光束激光选区熔化研究进展
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作者 曾庆鹏 傅广 +4 位作者 任治好 彭庆国 肖华强 李少波 张正文 《材料工程》 北大核心 2025年第3期1-19,共19页
激光选区熔化(selective laser melting,SLM)作为一种常见的增材制造(additive manufacturing,AM)技术,在多孔和薄壁等异形零件的成形领域受到广泛关注。然而,传统的单光束SLM成形因成形尺寸小、成形效率低等问题而发展缓慢。多光束激... 激光选区熔化(selective laser melting,SLM)作为一种常见的增材制造(additive manufacturing,AM)技术,在多孔和薄壁等异形零件的成形领域受到广泛关注。然而,传统的单光束SLM成形因成形尺寸小、成形效率低等问题而发展缓慢。多光束激光选区熔化(multi-beam selective laser melting,MB-SLM)在单光束SLM成形的基础上,通过多光束、多振镜分区扫描并进行拼接成形,实现了成形尺寸和成形效率的大幅同步提升,有效地解决了单光束SLM成形存在的固有难题,有望成为进一步拓展金属增材制造应用领域的新兴技术。本文综述了多光束激光选区熔化在成形原理、成形设备以及工艺缺陷的形成及控制方面的研究进展,归纳了多光束激光选区熔化成形不同合金的显微组织和力学性能,重点阐述了工艺缺陷和力学性能调控的主要策略。最后对其未来发展趋势进行了展望,如应关注多光束间的时空差异特性对力学性能的影响、改变不同区域间工艺参数的一致性以减少成形件的工艺缺陷等。 展开更多
关键词 多光束激光选区熔化 增材制造 缺陷调控 显微组织 力学性能
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PP带筋柱薄壁镂空注塑件缩痕测量与控制
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作者 张俊豪 蔡伟南 +2 位作者 宋志钊 夏琴香 徐晓 《现代塑料加工应用》 北大核心 2025年第5期49-53,共5页
提出了一种通过对比注塑件模型和逆向模型之间的差异而获得深痕深度的测量方法。通过对注塑件结构分析,提出减薄方案和增厚方案来减少壁厚不均匀性并基于模流分析研究了两种方案对缩痕深度的影响。结果表明,缩痕深度随着加强筋壁厚减薄... 提出了一种通过对比注塑件模型和逆向模型之间的差异而获得深痕深度的测量方法。通过对注塑件结构分析,提出减薄方案和增厚方案来减少壁厚不均匀性并基于模流分析研究了两种方案对缩痕深度的影响。结果表明,缩痕深度随着加强筋壁厚减薄、螺丝柱根部减薄、主体壁厚增厚而减小;对比了两种控制方案,减薄方案可以对缩痕缺陷进行良好的控制;通过对减薄方案进行生产试验,试验结果与模拟结果相符,验证了减薄方案对控制缩痕缺陷的可行性。 展开更多
关键词 缩痕 薄壁镂空注塑件 加强筋 螺丝柱 缺陷控制
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热镀锌炉鼻子高精度加湿系统控制实践 被引量:1
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作者 彭起 熊俊伟 乔军 《冶金动力》 2025年第1期5-10,共6页
锌渣缺陷主要由锌蒸气在炉鼻内壁凝结形成,影响产品质量,为此设计了一种用于抑制锌渣缺陷的高精度加湿系统,向炉鼻与锌锅接口处通入精确湿度的氮气,以生成ZnO薄膜,阻止锌被蒸发。该系统包括密闭容器、加热器、自动调节阀和PLC控制单元,... 锌渣缺陷主要由锌蒸气在炉鼻内壁凝结形成,影响产品质量,为此设计了一种用于抑制锌渣缺陷的高精度加湿系统,向炉鼻与锌锅接口处通入精确湿度的氮气,以生成ZnO薄膜,阻止锌被蒸发。该系统包括密闭容器、加热器、自动调节阀和PLC控制单元,可以实现对氮气湿度和流量的精确控制。实际应用显示,系统能有效维持ZnO膜的完整性,提高热镀锌板的表面质量。 展开更多
关键词 热镀锌板 锌渣缺陷 高精度加湿系统 自动控制 表面质量提升
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