Shape rolling is widely employed in the production of long workpieces with appropriate cross-section profiles for other industrial applications. In the development of shape rolling systems, roll pass design (RPD) play...Shape rolling is widely employed in the production of long workpieces with appropriate cross-section profiles for other industrial applications. In the development of shape rolling systems, roll pass design (RPD) plays an essential role on the quality control of products, service life of rolls, productivity of rolling systems, as well as energy consumption of rolling operations. This study attempts to establish a generic strategy based on hybrid modeling and an improved genetic algorithm, to support the optimizations of RPD and shape rolling operations at a systematic perspective. Objectives include improving the quality and efficiency of RPD, reducing energy consumption of shape rolling, as well as releasing the demands on costly trails and expert knowledge in RPD. Hybrid modeling based on cross-disciplinary knowledge is developed to overcome the limitations of isolated single-disciplinary models. And conventional genetic algorithm is improved for the implementation of optimal design. Targeting to integrate empirical data and published reliable solutions into optimizations, a parameters estimation method is proposed to transfer the initially misaligned models into a uniform pattern. A tool based on the Matlab platform is developed to demonstrate the optimal design operations, with case studies involved to validate the proposed methodology.展开更多
Digital filters play a key role in the field of digital signal processing. This paper presents a linear phase digital low pass finite impulse response (FIR) filter design using particle swarm optimization and its two ...Digital filters play a key role in the field of digital signal processing. This paper presents a linear phase digital low pass finite impulse response (FIR) filter design using particle swarm optimization and its two new variants, dynamic and adjustable particle swarm optimization (DAPSO) and particle swarm optimization with variable acceleration factor (PSO-VAF) and illustrates the superiority of the PSO-VAF method over PSO based methods. Two fitness functions are considered. The fitness1 is used to find the possible minimum ripples in pass band and stop band in case of PSO, DAPSO and PSO-VAF. Fitness2 is able to control the ripples in both bands separately. A comparison of simulation results demonstrates the performance of PSO and its methods in designing digital low pass FIR filters.展开更多
According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the eff...According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the efficient working radius and the rotational speed of each roll are obtained,therefore,the pass parametric design is completed.A thermal-mechanical coupled model of continuous rolling tube's forming process is established by the three-dimensional elasto-plastic finite element method,the section shape and area of tube in each stand outlet are forecasted,which is used to modify the pass.The rolling force of each roller is predict too,which provides a guidance for pass design.In addition,a visual software of PQF pass parametric design system on heavy calibre seamless tube is generated with Visual Basic.The forming dimension of tube and the rolling force of each roller are successfully obtained,by simulating the forming process of a certain series heavy calibre seamless tube.This system posses practical utilization value.By using this system,the development cycle of new product can be shortened,the reliability of pass design can be improved,and the energy consumption of rolling mill and production cost can be decreased.展开更多
基金Supported by Scientific Research Foundation of Water Resources Department in Hunan Province of China(Grant No.CSCG-201808020002)Novelty in Civil Engineering of Key Discipline in Hunan Province of China(Grant No.13ZDXK10)Research Study and Innovative Experiment of Undergraduates in 2018:Experimental Study on Grouting Model of Surrounding Rock of Tunnel
文摘Shape rolling is widely employed in the production of long workpieces with appropriate cross-section profiles for other industrial applications. In the development of shape rolling systems, roll pass design (RPD) plays an essential role on the quality control of products, service life of rolls, productivity of rolling systems, as well as energy consumption of rolling operations. This study attempts to establish a generic strategy based on hybrid modeling and an improved genetic algorithm, to support the optimizations of RPD and shape rolling operations at a systematic perspective. Objectives include improving the quality and efficiency of RPD, reducing energy consumption of shape rolling, as well as releasing the demands on costly trails and expert knowledge in RPD. Hybrid modeling based on cross-disciplinary knowledge is developed to overcome the limitations of isolated single-disciplinary models. And conventional genetic algorithm is improved for the implementation of optimal design. Targeting to integrate empirical data and published reliable solutions into optimizations, a parameters estimation method is proposed to transfer the initially misaligned models into a uniform pattern. A tool based on the Matlab platform is developed to demonstrate the optimal design operations, with case studies involved to validate the proposed methodology.
文摘Digital filters play a key role in the field of digital signal processing. This paper presents a linear phase digital low pass finite impulse response (FIR) filter design using particle swarm optimization and its two new variants, dynamic and adjustable particle swarm optimization (DAPSO) and particle swarm optimization with variable acceleration factor (PSO-VAF) and illustrates the superiority of the PSO-VAF method over PSO based methods. Two fitness functions are considered. The fitness1 is used to find the possible minimum ripples in pass band and stop band in case of PSO, DAPSO and PSO-VAF. Fitness2 is able to control the ripples in both bands separately. A comparison of simulation results demonstrates the performance of PSO and its methods in designing digital low pass FIR filters.
文摘According to the characteristics of PQF continuous rolling pass,the relationship between spread coefficient,wall thickness coefficient and elongation are analyzed.The section shape of tube in each stand outlet,the efficient working radius and the rotational speed of each roll are obtained,therefore,the pass parametric design is completed.A thermal-mechanical coupled model of continuous rolling tube's forming process is established by the three-dimensional elasto-plastic finite element method,the section shape and area of tube in each stand outlet are forecasted,which is used to modify the pass.The rolling force of each roller is predict too,which provides a guidance for pass design.In addition,a visual software of PQF pass parametric design system on heavy calibre seamless tube is generated with Visual Basic.The forming dimension of tube and the rolling force of each roller are successfully obtained,by simulating the forming process of a certain series heavy calibre seamless tube.This system posses practical utilization value.By using this system,the development cycle of new product can be shortened,the reliability of pass design can be improved,and the energy consumption of rolling mill and production cost can be decreased.
文摘62 mm×70 mm矩形超厚截面导向臂用弹簧扁钢外形尺寸特殊,使用两辊短应力轧机生产难度较大,生产时易发生扭转、脱方、尺寸难控制等问题,产品质量受工艺、工装条件影响极不稳定。在现有设备基础上,通过设计K2、K5、K7专用孔型,对轧制、加热、缓冷工艺优化,生产的62 mm×70 mm 52CrMoV4超厚导向臂用矩形扁钢尺寸外形、力学性能、淬透性、金相组织均符合用户要求及标准要求,合格率99%,综合成材率达到95.8%,成功开发出62 mm×70 mm 52CrMoV4矩形超厚截面导向臂用弹簧扁钢。
