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Design and Parametric Optimization of a Doublesided Linear Induction Motor for Hyperloop Pod 被引量:1
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作者 Bahaddin Goksun Ismet Sen +3 位作者 Musap Kuzucu Bati Eren Ergun Ilhan Kocaarslan Mehmet Onur Gulbahce 《CES Transactions on Electrical Machines and Systems》 2025年第1期36-45,共10页
The hyperloop idea,which is one of the most ecofriendly,low-carbon emissions,and fossil fuel-efficient modes of transportation,has recently become quite popular.In this study,a double-sided linear induction motor(LIM)... The hyperloop idea,which is one of the most ecofriendly,low-carbon emissions,and fossil fuel-efficient modes of transportation,has recently become quite popular.In this study,a double-sided linear induction motor(LIM)with 500 W of output power,60 N of thrust force and 200 V/38.58 Hz of supply voltage was designed to be used in hyperloop development competition hosted by the scientific and technological research council of turkey(TüB?TAK)rail transportation technologies institute(RUTE).In contrast to the studies in the literature,concentrated winding is preferred instead of distributed winding due to mechanical constraints.The electromagnetic design of LIM,whose mechanical and electrical requirements were determined considering the hyperloop development competition,was carried out by following certain steps.Then,the designed model was simulated and analyzed by finite element method(FEM),and the necessary optimizations have been performed to improve the motor characteristics.By examining the final model,the applicability of the concentrated winding type LIM for hyperloop technology has been investigated.Besides,the effects of primary material,railway material,and mechanical air-gap length on LIM performance were also investigated.In the practical phase of the study,the designed LIM has been prototyped and tested.The validation of the experimental results was achieved through good agreement with the finite element analysis results. 展开更多
关键词 Finite element analysis(FEA) Hyperloop Linear induction motor(LIM) motor design
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Design of Electrical/Mechanical Hybrid 4-Redundancy Brushless DC Torque Motor 被引量:8
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作者 郭宏 王巍 +1 位作者 邢伟 李艳明 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2010年第2期211-215,共5页
This article presents a novel electrical/mechanical hybrid 4-redundancy brushless DC torque motor (BLDCM), which has found applications in direct drive actuators (DDA) of aerial vehicles. This motor is characteris... This article presents a novel electrical/mechanical hybrid 4-redundancy brushless DC torque motor (BLDCM), which has found applications in direct drive actuators (DDA) of aerial vehicles. This motor is characteristic of electrical/mechanical hybrid 4-redundancy by securing two stators along with two rotors on the same shaft. Each stator contains two sets of windings embed- ded in separated slots. Furthermore, compared to the scheme of two electrical dual-redundancy BLDCMs linked by a mechanical transmission, the proposed motor has lower volume and lighter weight, eliminates the nonlinearity caused by the gap of the me- chanical transmission, moderates the requirement for the torque balance between redundancies and reduces the cogging torque by shifting the magnets. Both magnetic circuit calculation and the finite element analysis (FEA) of the electromagnetic field are conducted to optimize the design process. A prototype motor has been produced and tested. The results indicate that its perform- ances comply with the requirements presented by designers. Moreover, the position frequency response of the prototype in the DDA's unloaded situation has also demonstrated the fulfillment of desired dynamic characteristics. 展开更多
关键词 brushless DC motor REDUNDANCY actuators electric motor design finite element method
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基于Motor-CAD的内嵌式永磁电机的电磁计算与温升研究
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作者 刘卫星 常端 《防爆电机》 2025年第3期21-26,共6页
Moto-CAD是一款便捷高效的电机仿真软件,有丰富的数据库方便快速进行电机设计。现以5 kW功率的内嵌式永磁同步电机为例,运用Motor-CAD平台进行电机电磁的设计,仿真和性能分析,以及后续的温升计算。研究主要流程是先通过解析计算得到电... Moto-CAD是一款便捷高效的电机仿真软件,有丰富的数据库方便快速进行电机设计。现以5 kW功率的内嵌式永磁同步电机为例,运用Motor-CAD平台进行电机电磁的设计,仿真和性能分析,以及后续的温升计算。研究主要流程是先通过解析计算得到电磁方案,建立路算电磁仿真模型,并计算绘制性能参数曲线,最后建立电机的热模型,进行温度场的分析与计算。旨在进行内嵌式永磁电机的快速设计,实验结果为后续内嵌式永磁电机的研究探索提供参数依据。 展开更多
关键词 内嵌式永磁同步电机 仿真设计 motor-CAD 温度场
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Genetic Algorithms for the Optimal Design of Electromagnetic Micro-Motors 被引量:4
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作者 李振波 《High Technology Letters》 EI CAS 2000年第1期52-55,共4页
The genetic algorithm (GA) to the design of electromagnetic micro motor to optimize parameter design. Besides the different oversize from macro motor, the novel structure of micro motor which the rotor is set betwee... The genetic algorithm (GA) to the design of electromagnetic micro motor to optimize parameter design. Besides the different oversize from macro motor, the novel structure of micro motor which the rotor is set between the two stators make its design different, too. There are constraint satisfaction problems CSP) in the design. It is shown that the use GA offers a high rate of global convergence and the ability to get the optimal design of electromagnetic micro motors. 展开更多
关键词 GENETIC algorithm micro motor design CONSTRAINT SATISFACTION problems optimization
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Uncertainty analysis and design optimization of hybrid rocket motor powered vehicle for suborbital flight 被引量:4
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作者 Zhu Hao Tian Hui +1 位作者 Cai Guobiao Bao Weimin 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2015年第3期676-686,共11页
Abstract In this paper, we propose an uncertainty analysis and design optimization method and its applications on a hybrid rocket motor (HRM) powered vehicle. The multidisciplinary design model of the rocket system ... Abstract In this paper, we propose an uncertainty analysis and design optimization method and its applications on a hybrid rocket motor (HRM) powered vehicle. The multidisciplinary design model of the rocket system is established and the design uncertainties are quantified. The sensitivity anal- ysis of the uncertainties shows that the uncertainty generated from the error of fuel regression rate model has the most significant effect on the system performances. Then the differences between deterministic design optimization (DDO) and uncertainty-based design optimization (UDO) are discussed. Two newly formed uncertainty analysis methods, including the Kriging-based Monte Carlo simulation (KMCS) and Kriging-based Taylor series approximation (KTSA), are carried out using a global approximation Kriging modeling method. Based on the system design model and the results of design uncertainty analysis, the design optimization of an HRM powered vehicle for suborbital flight is implemented using three design optimization methods: DDO, KMCS and KTSA. The comparisons indicate that the two UDO methods can enhance the design reliability and robustness. The researches and methods proposed in this paper can provide a better way for the general design of HRM powered vehicles. 展开更多
关键词 design optimization Hybrid rocket motor Kriging model Uncertainty analysis Uncertainty-based designoptimization
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Review of Linear Switched Reluctance Motor Designs for Linear Propulsion Applications
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作者 Nisha Prasad Shailendra Jain Sushma Gupta 《CES Transactions on Electrical Machines and Systems》 CSCD 2022年第2期179-187,共9页
Linear switched reluctance motor(LSRM)and its applications in different industries have been an interesting research topic for the past few years.LSRMs have proved to be a suitable alternative in a variety of applicat... Linear switched reluctance motor(LSRM)and its applications in different industries have been an interesting research topic for the past few years.LSRMs have proved to be a suitable alternative in a variety of applications requiring linear motion.However,its use is not that popular which instigated an active interest in the evolution of newer LSRM configurations.Enhancement in its propulsion force along with the reduction in force ripples,weight,acoustic noise,and vibration have been the main objectives in recently proposed LSRM designs.In this paper,recently proposed LSRM designs are reviewed and analyzed.The paper presents a one-stop introduction and a complete update to the designs,both in terms of qualitative and quantitative parameters.In addition,it takes into account the challenges in the implementation of these designs.Based on a detailed comparison of these designs as presented in this paper,an appropriate design can be chosen for a given application. 展开更多
关键词 Linear switched reluctance motor motor design Linear motion Industrial applications
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CONVEX CONTROLLER DESIGN APPLIED TO AC INDUCTION MOTOR TO SATISFY MULTIPLE SIMULTANEOUS SPECIFICATIONS
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作者 LEE Seung-Ju SUN Dong MILLS James K 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2006年第4期475-479,共5页
The application of a closed-loop specification oriented feedback control design method, which addresses the design of controllers to satisfy multiple simultaneous conflicting closed-loop performance specifications is ... The application of a closed-loop specification oriented feedback control design method, which addresses the design of controllers to satisfy multiple simultaneous conflicting closed-loop performance specifications is presented. The proposed approach is well suited to the design of controllers which must meet a set of conflicting performance specifications. Gain tuning is central to the design process, however, the tuning process is greatly simplified over that presented by the problem of tuning a PID controller for example. The proposed control method is applied to an AC induction motor, with an inner-loop flux vector controller applied to design a position control system. Experimental results verify the effectiveness of this method. 展开更多
关键词 Convex controller design Multiple simultaneous specifications AC induction motor Nonlinear control
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Hybrid uncertainty-based design optimization and its application to hybrid rocket motors for manned lunar landing 被引量:4
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作者 Zhu Hao Tian Hui Cai Guobiao 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2017年第2期719-725,共7页
Design reliability and robustness are getting increasingly important for the general design of aerospace systems with many inherently uncertain design parameters.This paper presents a hybrid uncertainty-based design o... Design reliability and robustness are getting increasingly important for the general design of aerospace systems with many inherently uncertain design parameters.This paper presents a hybrid uncertainty-based design optimization(UDO) method developed from probability theory and interval theory.Most of the uncertain design parameters which have sufficient information or experimental data are classified as random variables using probability theory,while the others are defined as interval variables with interval theory.Then a hybrid uncertainty analysis method based on Monte Carlo simulation and Taylor series interval analysis is developed to obtain the uncertainty propagation from the design parameters to system responses.Three design optimization strategies,including deterministic design optimization(DDO),probabilistic UDO and hybrid UDO,are applied to the conceptual design of a hybrid rocket motor(HRM) used as the ascent propulsion system in Apollo lunar module.By comparison,the hybrid UDO is a feasible method and can be effectively applied to the general design of aerospace systems. 展开更多
关键词 Hybrid rocket motor Hybrid uncertainty-based design optimization Manned lunar landing Uncertainty analysis
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Economic Design of Three-Phase Induction Motor by Particle Swarm Optimization
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作者 Vadugapalayam P. Sakthivel Ramachandran Bhuvaneswari Srikrishna Subramanian 《Journal of Electromagnetic Analysis and Applications》 2010年第5期301-310,共10页
A Particle Swarm Optimization (PSO) based design of three-phase induction motors are proposed. The induction motor design is treated as a non-linear and multivariable constrained optimization problem. The annual mater... A Particle Swarm Optimization (PSO) based design of three-phase induction motors are proposed. The induction motor design is treated as a non-linear and multivariable constrained optimization problem. The annual material cost and the total annual cost of the motor are chosen as two different objective functions. The PSO is used to find a set of optimal design variables of the motor which are then used to predict performance indices and the objective functions. The proposed method is demonstrated for two sample motors, and it is compared with the genetic algorithm (GA) and the conventional design methods. The results show that the PSO-based method effectively solved the induction motor design problems and outperforms the other methods in both the solution quality and computation efficiency. 展开更多
关键词 design OPTIMIZATION INDUCTION motor PARTICLE SWARM OPTIMIZATION
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Design of Axial-Flux Motor for Traction Application
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作者 Nadia Chaker Ibrahim Ben Salah +1 位作者 Souhir Tounsi Rafik Neji 《Journal of Electromagnetic Analysis and Applications》 2009年第2期73-84,共12页
This paper deals with the design of high power – low dimensions axial-flux permanent-magnet motor intended for trac-tion application. First, two motor configurations are analytically designed and compared using finit... This paper deals with the design of high power – low dimensions axial-flux permanent-magnet motor intended for trac-tion application. First, two motor configurations are analytically designed and compared using finite element calcula-tion. Then, the configuration yielding the best performances is integrated and modelled with the whole traction chain under MATLAB/SIMULINK environment in order to demonstrate the motor operation on a large speed band. 展开更多
关键词 Axial-Flux Permanent-Magnet motor design CRITERIA Finite Elements TRACTION CHAIN CIRCULATION Mission
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双并列转子永磁同步电机设计与分析
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作者 陈阳 陶大军 +1 位作者 戈宝军 刘鑫洋 《电工技术学报》 北大核心 2026年第2期442-456,共15页
针对并行对驱类机械设备的驱动需求,该文提出一种双并列转子永磁同步电机(DRPMSM)。采用该电机驱动具有系统效率高、体积小、旋转同步性严格、无齿轮传动等优势,该文对其设计方法和电磁特性进行研究。首先,阐述DR-PMSM的拓扑结构,定义... 针对并行对驱类机械设备的驱动需求,该文提出一种双并列转子永磁同步电机(DRPMSM)。采用该电机驱动具有系统效率高、体积小、旋转同步性严格、无齿轮传动等优势,该文对其设计方法和电磁特性进行研究。首先,阐述DR-PMSM的拓扑结构,定义新增设计参数,分析其运行原理,研究各部分磁路对电机的作用效果;其次,探究此类电机的一般性通用设计流程,给出各个关键环节的设计方法和确定原则;再次,在此基础上,对一台DR-PMSM进行设计,构建有限元模型,分析电机的电磁特性,验证电机的运行原理和设计方法的正确性,并揭示各种电磁特性不对称或不平衡的原因;然后,探讨关键参数改变对关键性能的影响规律,给出关键参数选取和优化调整的思路;最后,研制一台DR-PMSM,搭建试验平台并进行测试,验证所提设计方法的可靠性。 展开更多
关键词 双并列转子 永磁同步电机 电磁设计 电磁特性
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固体姿轨控发动机燃气阀流量匹配设计方法
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作者 张杰 贾军凯 +3 位作者 武泽平 王东辉 高经纬 李维润 《固体火箭技术》 北大核心 2026年第1期57-64,共8页
固体姿轨控发动机燃气阀开度-流量曲线按需设计是提升推力控制精度和燃气阀工作性能的重要环节。为使燃气阀流量曲线满足设计要求,提出了一种基于递推匹配的喉栓型面设计方法,以满足燃气阀开度-流量匹配需求。首先计算燃气阀关闭时喉栓... 固体姿轨控发动机燃气阀开度-流量曲线按需设计是提升推力控制精度和燃气阀工作性能的重要环节。为使燃气阀流量曲线满足设计要求,提出了一种基于递推匹配的喉栓型面设计方法,以满足燃气阀开度-流量匹配需求。首先计算燃气阀关闭时喉栓型面与喷管型面的切点位置,并将其作为喉栓型面计算的初始位置;然后根据所需开度-流量曲线,将喉栓型面局部线性展开,基于二分法递推计算型面坐标,最终生成完整的喉栓型面。结果表明,相较于型面参数优化方法,上述方法无需预先设定喉栓型面参数,在提升匹配精度的同时可快速得到所需型面曲线,实现了从流量需求到喉栓型面的正向设计。 展开更多
关键词 固体姿轨控发动机 喉栓设计 燃气阀 流量匹配 递推匹配
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电动汽车用扁线异步电机优化设计
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作者 封海潮 张恒铭 +1 位作者 吕金玲 许孝卓 《现代电子技术》 北大核心 2026年第2期149-157,共9页
针对新能源电动汽车对驱动电机高效率和低成本的需求,文章融合异步电机结构简单、扁线绕组槽满率高的优势,提出一种电动汽车用扁线异步电机设计方案,并进行特性分析,以提高电机的运行性能。首先,根据电动汽车的工况条件确定电机的设计指... 针对新能源电动汽车对驱动电机高效率和低成本的需求,文章融合异步电机结构简单、扁线绕组槽满率高的优势,提出一种电动汽车用扁线异步电机设计方案,并进行特性分析,以提高电机的运行性能。首先,根据电动汽车的工况条件确定电机的设计指标,阐述扁线异步电机的结构特点,分析电机极槽配合和定子转子槽数配合规律;其次,建立不同转子槽数的电机模型,进行起动性能、转矩性能及电流特性的对比分析,完成电机电磁设计,并与圆线异步电机进行比较;接着,考虑到电动汽车用电机对起动性能的要求,采用田口法进行凸型转子槽的优化设计,确保转子集肤效应系数达到最大,提升电机的起动性能;最后,分析电动汽车在爬坡点、峰值功率点、高效点和高速点等不同工况下电机的转矩-转速特性,获取电机效率Map图、功率因数等性能指标。结果表明,所设计的扁线异步电机的效率在爬坡点工况时为91.3%,在高效点运行工况时达到96.2%,满足电动汽车运行工况要求。 展开更多
关键词 电动汽车 扁线绕组 异步电机 特性分析 电磁设计 转子槽 田口法优化 集肤效应 转矩-转速特性
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高性能医用骨科动力微型无刷电机的设计与优化
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作者 丁翔宇 林潇晗 +1 位作者 李仕杰 张氢 《机械制造》 2026年第1期20-24,共5页
针对骨科手术对动力电机的需求,设计一种高性能医用骨科动力微型无刷电机,并进行优化。结合磁路法与有限元仿真,完成电机结构与电磁参数的初步设计。通过调整气隙长度、优化槽型、升级永磁体材料,结合多参数敏感度分析,完成多目标优化设... 针对骨科手术对动力电机的需求,设计一种高性能医用骨科动力微型无刷电机,并进行优化。结合磁路法与有限元仿真,完成电机结构与电磁参数的初步设计。通过调整气隙长度、优化槽型、升级永磁体材料,结合多参数敏感度分析,完成多目标优化设计,在满足空载转速和低速大输出转矩的同时提高效率,减小电流峰值。所设计的高性能医用骨科动力微型无刷电机满足高转速、低噪声、耐高温灭菌要求,为国产医用骨科动力电机的微型化与性能提升提供了参考。 展开更多
关键词 骨科 电机 设计 优化
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Detailed Design of a High Speed Switched Reluctance Starter/Generator for More/All Electric Aircraft 被引量:10
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作者 宋受俊 刘卫国 +1 位作者 Dieter Peitsch Uwe Schaefer 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2010年第2期216-226,共11页
The basic concepts and advantages of more/all electric aircraft (M/AEA) are briefly addressed. The combined starter/generator (CS/G) system is introduced as a key technology to enable M/AEA. Some important perform... The basic concepts and advantages of more/all electric aircraft (M/AEA) are briefly addressed. The combined starter/generator (CS/G) system is introduced as a key technology to enable M/AEA. Some important performance requirements for CS/G system are obtained. Based on these requirements, a high speed switched reluctance machine (SRM) is designed to operate as a starter/generator. The entire design process is mainly divided into two stages: electromagnetic design and thermal design. In electromagnetic design stage, the electromagnetic structure and dimensions of the machine and the number of phase winding turns per pole are obtained; the topology and main technical details of the converter are briefly introduced as well. In thermal design stage, a liquid-cooling system is designed based on the thermal analysis of the machine. In the end, the performances of the designed SRM are basically verified by simulation. To get high performances, the exciting angles are optimized in two different operating modes respectively, and the optimized performances in the motoring mode are given as well. 展开更多
关键词 AIRCRAFT more/all electric aircraft combined starter/generator system reluctance motors electromagnetic design THERMALANALYSIS control optimization
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双转子对转永磁同步电机电磁设计与性能分析
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作者 张书宽 曹方舟 +4 位作者 张佳卉 刘朔 曹元福 常超 纪玉龙 《微特电机》 2026年第2期20-25,共6页
对转推进可以提高系统推进效率与结构紧凑,本文设计了一台双转子对转永磁同步电机,可用于驱动对转推进系统。基于电磁原理建立了该电机的设计方法,并对一台功率为6 kW电机进行了电磁方案设计与关键尺寸参数优化,确保核心性能满足推进要... 对转推进可以提高系统推进效率与结构紧凑,本文设计了一台双转子对转永磁同步电机,可用于驱动对转推进系统。基于电磁原理建立了该电机的设计方法,并对一台功率为6 kW电机进行了电磁方案设计与关键尺寸参数优化,确保核心性能满足推进要求。内电机采用Halbach磁极设计,以平衡内、外电机气隙磁密设计;电机定子部分采用分数槽结构和特定绕组设计以优化性能。最后通过有限元仿真方法,系统分析了电机的空载特性和负载特性,仿真结果验证了该电磁设计方案的可行性和有效性,为对转推进系统的工程化设计与应用提供了理论依据和设计参考。 展开更多
关键词 对转永磁同步电机 电磁设计 有限元分析 空载特性 负载特性
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新能源汽车驱动电机热设计与热管理技术研究综述
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作者 汪冬梅 李思义 梁艳萍 《电工技术学报》 北大核心 2026年第2期389-415,共27页
该文综述了新能源汽车驱动电机的热设计和热管理技术。首先,介绍了新能源汽车驱动电机的种类及其特点,并讨论了其设计指标要求。其次,探讨了驱动电机热设计技术,包括定子绕组铜耗和定子铁心损耗的抑制技术,特别强调了扁线电机绕组技术... 该文综述了新能源汽车驱动电机的热设计和热管理技术。首先,介绍了新能源汽车驱动电机的种类及其特点,并讨论了其设计指标要求。其次,探讨了驱动电机热设计技术,包括定子绕组铜耗和定子铁心损耗的抑制技术,特别强调了扁线电机绕组技术的发展,以及如何通过技术创新降低高频交流损耗。然后,探讨了驱动电机热管理技术,包括机壳冷却技术、定子铁心冷却技术、定子绕组冷却技术和转子冷却技术,分析了各种冷却技术的优缺点和适用范围。最后,对新能源汽车驱动电机的未来发展态势进行了展望,指出了驱动电机永磁化、扁线化、非晶/纳米晶化和油冷化的发展趋势及其技术难点。 展开更多
关键词 新能源汽车驱动电机 热设计技术 热管理技术 发展趋势与技术难点
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无铁心圆筒永磁直线电机的电磁设计及优化
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作者 强强 陈志辉 《微特电机》 2026年第1期28-33,40,共7页
无铁心圆筒永磁直线电机(ironless tublar permanent magnet linear motor,ITPMLM)推力脉动小、响应速度快,在高端精密制造领域应用广泛。但相比于有铁心结构,ITPMLM的电磁设计文献较少,相关规律的总结还有待完善,急需更加深入的研究。... 无铁心圆筒永磁直线电机(ironless tublar permanent magnet linear motor,ITPMLM)推力脉动小、响应速度快,在高端精密制造领域应用广泛。但相比于有铁心结构,ITPMLM的电磁设计文献较少,相关规律的总结还有待完善,急需更加深入的研究。本文结合ITPMLM的特点和经典永磁电机设计方法,对主要尺寸、槽极配合、绕组设计、初级、次级设计等问题作了系统性阐述,展示了参数计算的完整流程,设计结果经有限元验证能满足给定80 N的推力要求。通过参数化仿真研究了不同槽极配合下,极弧系数、永磁体外径对电磁性能的影响,给出了电磁负荷及推力与损耗的变化规律。优化结果表明,在给定性能指标下,15槽5极为最优槽极配合,极弧系数取0.3,永磁体内外径分别取7.04 mm和25.62 mm时,电机的电磁性能较优,平均推力达到85 N。 展开更多
关键词 无铁心圆筒永磁直线电机 电磁设计 有限元
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基于Abaqus的不同材料零部件装配公差选取方法
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作者 杨嘉 吴楠 秦转丽 《微电机》 2026年第1期60-63,共4页
动车、机车等传统轨道交通电机设计,其转子上转轴、封环等装配零部件均选用钢材制造,同属钢类材料,两者在装配公差设计及选取时由于材料性能相差无几,只需依据设计要求和装配原则结合理论计算选取合适的公差即可。而在轻量化及新材料应... 动车、机车等传统轨道交通电机设计,其转子上转轴、封环等装配零部件均选用钢材制造,同属钢类材料,两者在装配公差设计及选取时由于材料性能相差无几,只需依据设计要求和装配原则结合理论计算选取合适的公差即可。而在轻量化及新材料应用前提下对于分别采用不同类材料且存在过盈装配关系的零部件而言,为考核两者的装配是否仍满足设计及可靠性要求,需对两个部件间的配合公差重新进行计算选取,选取结果需保证不同类材料零部件装配后传递力保持不变,且装配关系一致。通过基于理论计算与Abaqus仿真相结合的方法进行公差选取与校核,实现了在电机设计中新材料部件装配制造时合理有效的公差选取。通过采用该方法设计制造的首批样件完成装配后,样机已通过型式试验,各项机械性能指标满足设计要求,验证了该方法的准确性、实用性和可靠性,在电机设计的轻量化及新材料的应用过程中具有现实意义。 展开更多
关键词 电机设计 材料 配合公差 有限元分析
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数控机床电机座加工工艺分析与夹具设计
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作者 孙念明 齐宏杨 孙井泉 《机械工程与自动化》 2026年第1期138-142,共5页
针对数控机床电机座加工过程中存在的基准转换误差累积、装夹次数多及成组零件互换性差等问题,以T5.2数控车床Z轴电机座为研究对象,提出集成工艺优化与夹具创新的一体化解决方案。通过分析电机座结构特征及精度要求,确定以底面为统一基... 针对数控机床电机座加工过程中存在的基准转换误差累积、装夹次数多及成组零件互换性差等问题,以T5.2数控车床Z轴电机座为研究对象,提出集成工艺优化与夹具创新的一体化解决方案。通过分析电机座结构特征及精度要求,确定以底面为统一基准的工艺策略,结合时效处理与余量分级控制,优化粗、半精及精加工工序链。设计多工位铣削夹具、粗精镗孔一体化夹具及共基准组配夹具,实现关键特征(如轴承孔、定位端面)一次装夹加工,消除重复定位误差。工艺验证表明:采用共基准组配夹具后,成组电机座与轴承座中心高一致性误差≤0.005mm,安装修配时间缩短63.3%,互换合格率提升至98.3%;单件加工周期压缩50%以上,关键尺寸标准差降低66%~75%,设备利用率提升25%。研究结果为复杂箱体类零件的高效精密加工提供了理论依据与工程实践参考。 展开更多
关键词 数控机床 电机座 加工工艺 夹具设计
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