In this paper, the difference of the twist insertion levels of the compact and ring spun yarns of the same count is analyzed based on the relationship of the yarn twist factor to the twist angle and the bulk density. ...In this paper, the difference of the twist insertion levels of the compact and ring spun yarns of the same count is analyzed based on the relationship of the yarn twist factor to the twist angle and the bulk density. It is proposed that the relationship of the twist angle, twist level, and the yarn diameter should be synthetically considered when evaluating the twist insertion level of the compact yarn. The twist angle of the compact yarn is smaller than that of the ring yarn with the same twist insertion level. This results from the ordered fiber arrangement and compact structure of the compact yarn. Experiment was conducted to verify the conclusions. It is also discovered that the selection of the twist factor of the compact yarn, which can be usually lower than that of the ring yarn by 10%-15%, can be determined based on the yarn tensile strength.展开更多
This article presents a comparative analysis of the properties of cotton yarn spun on aerodynamic compact spinning and open-end rotor spinning systems. Yarn samples with a linear density of 50 Tex, 37 Tex, 30 Tex, 25 ...This article presents a comparative analysis of the properties of cotton yarn spun on aerodynamic compact spinning and open-end rotor spinning systems. Yarn samples with a linear density of 50 Tex, 37 Tex, 30 Tex, 25 Tex, and 20 Tex were spun both on the aerodynamic compact and rotor spinning systems using the same finisher drawn sliver of medium staple cotton which were produced by a specific mixing. The quality parameters such as mass variation, imperfection index, hairiness, and tensile behavior (strength in count strength product, elongation percentage) of the yarn samples were assessed and analyzed. The results revealed that aerodynamic compact spun yarn had a lower unevenness and mass variation, a higher imperfection in case of a finer count, less hairiness, higher tensile strength, and lower elongation% compared to the open-end rotor spun yarn samples. Finally, paired- samples t-test and regression analysis were carried out by using IBM SPSS 25 to check the significance of yarn quality parameters and correlation among them.展开更多
The compact spinning with pneumatic groove utilizes transverse air force and mechanical force of the pneumatic groove to condense fiber bundles to eliminate the spinning triangle.Range analysis and variance analysis o...The compact spinning with pneumatic groove utilizes transverse air force and mechanical force of the pneumatic groove to condense fiber bundles to eliminate the spinning triangle.Range analysis and variance analysis of orthogonal experiment were used to discover both important and general factors that influence the condensing effect of the compact yarn including negative pressure,traveler,roving moisture regain,and spinning tension.Results from this research have confirmed that the spinning tension is the most important factor affecting the condensing effect and the yarn quality;the negative pressure,traveler,and roving moisture regain are general factors.The optimal combination for producing least yarn hairiness,A3B2C1D1,is acquired,where the value of negative pressure A is -3.0 kPa,roving moisture regain B is 7.64%,traveler C is 20 #(yarn tex 20.8),and spinning tension D is 25 cN.展开更多
Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because...Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because of its detrimental effects on the subsequent processes (i.e., weaving, knitting, dyeing etc.) and the quality of resultant textile products. As a result, modified form of ring frame has attracted a lot of attention among the researchers for making yarn with the lower level of hairiness value. Besides the raw material parameters and some processing variables, spinning triangle (ST) is the most critical region that has decisive influence on the distribution of fiber tensions and their spatial orientations and shapes in staple yarn body. Thus, using appropriate methods to control the spinning triangle geometry actively has been a vital issue in the field of yarn hairiness reduction. In this paper, it is attempted to make an overview on the spinning triangle based modifications of ring frame that have been designed and destined to reduce hairiness. However, agent aided ring spinning system has also been briefly discussed in this paper as well.展开更多
基金Key Project of Chinese Ministry of Education(No.108057)
文摘In this paper, the difference of the twist insertion levels of the compact and ring spun yarns of the same count is analyzed based on the relationship of the yarn twist factor to the twist angle and the bulk density. It is proposed that the relationship of the twist angle, twist level, and the yarn diameter should be synthetically considered when evaluating the twist insertion level of the compact yarn. The twist angle of the compact yarn is smaller than that of the ring yarn with the same twist insertion level. This results from the ordered fiber arrangement and compact structure of the compact yarn. Experiment was conducted to verify the conclusions. It is also discovered that the selection of the twist factor of the compact yarn, which can be usually lower than that of the ring yarn by 10%-15%, can be determined based on the yarn tensile strength.
文摘This article presents a comparative analysis of the properties of cotton yarn spun on aerodynamic compact spinning and open-end rotor spinning systems. Yarn samples with a linear density of 50 Tex, 37 Tex, 30 Tex, 25 Tex, and 20 Tex were spun both on the aerodynamic compact and rotor spinning systems using the same finisher drawn sliver of medium staple cotton which were produced by a specific mixing. The quality parameters such as mass variation, imperfection index, hairiness, and tensile behavior (strength in count strength product, elongation percentage) of the yarn samples were assessed and analyzed. The results revealed that aerodynamic compact spun yarn had a lower unevenness and mass variation, a higher imperfection in case of a finer count, less hairiness, higher tensile strength, and lower elongation% compared to the open-end rotor spun yarn samples. Finally, paired- samples t-test and regression analysis were carried out by using IBM SPSS 25 to check the significance of yarn quality parameters and correlation among them.
基金National Key Technologies R&D Program of China during the 11th Five-Year Plan Period(No.2007BAE41B04)
文摘The compact spinning with pneumatic groove utilizes transverse air force and mechanical force of the pneumatic groove to condense fiber bundles to eliminate the spinning triangle.Range analysis and variance analysis of orthogonal experiment were used to discover both important and general factors that influence the condensing effect of the compact yarn including negative pressure,traveler,roving moisture regain,and spinning tension.Results from this research have confirmed that the spinning tension is the most important factor affecting the condensing effect and the yarn quality;the negative pressure,traveler,and roving moisture regain are general factors.The optimal combination for producing least yarn hairiness,A3B2C1D1,is acquired,where the value of negative pressure A is -3.0 kPa,roving moisture regain B is 7.64%,traveler C is 20 #(yarn tex 20.8),and spinning tension D is 25 cN.
文摘Traditional ring spinning system is associated with the several limitations, one of which is yarn hairiness. The awareness has been vibrantly growing among the spinning mills for reducing staple yarn hairiness because of its detrimental effects on the subsequent processes (i.e., weaving, knitting, dyeing etc.) and the quality of resultant textile products. As a result, modified form of ring frame has attracted a lot of attention among the researchers for making yarn with the lower level of hairiness value. Besides the raw material parameters and some processing variables, spinning triangle (ST) is the most critical region that has decisive influence on the distribution of fiber tensions and their spatial orientations and shapes in staple yarn body. Thus, using appropriate methods to control the spinning triangle geometry actively has been a vital issue in the field of yarn hairiness reduction. In this paper, it is attempted to make an overview on the spinning triangle based modifications of ring frame that have been designed and destined to reduce hairiness. However, agent aided ring spinning system has also been briefly discussed in this paper as well.