SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quali...SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quality and low efficiency when drilling small holes,a novel femtosecond laser rotary drilling(FLRD)technique is proposed.Beam kinematic paths and experimental studies were carried out to analyze the effects of processing parameters on the drilling results in the two-step drilling process.In the through-hole drilling stage,the material removal rate increases with increasing laser power,decreasing feed speed and decreasing pitch.As for the finishing stage of drilling,the exit diameter increased with increasing laser power and decreasing feed speed.The drilling parameters were selected by taking the processing efficiency of through-hole and the quality of finished hole as the constraint criteria.Holes with a diameter of 500μm were drilled using FLRD in 3 mm thick SiC_(f)/SiC composites with a drilling time<150 s.The hole aspect ratio was 6,the taper<0.2°,and there was no significant thermal damage at the orifice or the wall of the hole.The FLRD provides a solution for precision machining of small holes in difficult-to-machine materials by offering the advantages of high processing quality and short drilling times.展开更多
As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancin...As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.展开更多
To improve the application and service of C_(f)/SiC composites as advanced hightemperature structural materials,it is critical to achieve their high-efficiency and low-damage machining.In this study,the laser-ablating...To improve the application and service of C_(f)/SiC composites as advanced hightemperature structural materials,it is critical to achieve their high-efficiency and low-damage machining.In this study,the laser-ablating assisted grinding(LAAG)method was presented,and the connection of damage behavior and removal mechanism with laser and grinding processes was revealed.The results demonstrated that the surface of C_(f)/SiC composites after laser ablation was covered with a substantial number of loose oxides primarily composed of SiO2.Laser ablating process,grinding parameter and abrasive belt selection have a significant impact on the machining results.By fabricating an ablative layer with small laser scanning spacing,and selecting small abrasive grains and feed rate during grinding,the machinability was improved and a relatively lowerdamage grinding surface could be obtained.Under the optimal combination of process parameters,the grinding force and temperature of LAAG could be reduced by up to 85%and 35%,respectively.In this case,the subsurface damage of C_(f)/SiC composites occurred only in the form of microcracks rather large-scale fracture,and the formation of interface debonding and matrix cracking was significantly reduced.Furthermore,the grinding chips were mostly shown as micron-sized powders,indicating that the removal mechanism of C_(f)/SiC composites was primarily the microfractured and attrition wear of laser-ablated layer.展开更多
Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospect...Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.展开更多
The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the ...The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the global load sharing criterion.The axial stress distribution of intact fibers upon unloading and reloading is determined based on the mechanisms of fiber sliding relative to matrix in the interface debonded region.The interface debonded length,unloading interface counter slip length,and reloading interface new slip length are obtained by the fracture mechanics approach.The hysteresis loops corresponding to different stresses considering fiber failure are compared with the cases without considering fiber failure.The effects of fiber characteristic strength and fiber Weibull modulus on the fiber failure,the shape,and the area of the hysteresis loops are analyzed.The predicted quasi-static unloading/reloading hysteresis loops agree well with experimental data.展开更多
Continuous fiber reinforced SiC ceramic matrix composites(FRCMCs-SiC)are currently the preferred material for hot section components,safety–critical components and braking components(in the aerospace,energy,transport...Continuous fiber reinforced SiC ceramic matrix composites(FRCMCs-SiC)are currently the preferred material for hot section components,safety–critical components and braking components(in the aerospace,energy,transportation)with high value,and have triggered the demand for machining.However,the high brittleness,anisotropy,and heterogeneity of materials bring great challenges to machining,due to high mechanical and thermal loads,severe tool wear,and poor machining quality.With the increasing demand of FRCMCs-SiC parts,high-quality and high-efficient machining has become a hot issue.This review paper provides a detailed literature survey on the machining of FRCMCs-SiC.The material removal mechanism,defect form,and interfacial mechanical properties of FRCMCs-SiC were summarized.The machining processes of FRCMCs-SiC were introduced,and their respective advantages and disadvantages were compared.Given the low machinability(high hardness,high brittleness,anisotropy,and heterogeneity)of FRCMCs-SiC,preliminary experiments have proved that ultrasonic-assisted machining and laser-assisted machining have shown unique advantages in reducing force and tool wear,improving machining quality and machining efficiency.The machined surface integrity was discussed,the influence of process parameters on the machined surface quality was analyzed,and the machining defects of FRCMCs-SiC were summarized.But for FRCMCs-SiC,the existing quantitative evaluation of the machined surface integrity was weak and unsystematic.展开更多
Carbon fiber reinforced ultra-high temperature ceramic (UHTC) composites, consisting of carbon fibers embedded in a UHTC-matrix or a C-SiC-UHTC-matrix, are deemed as the most viable class of materials that can overc...Carbon fiber reinforced ultra-high temperature ceramic (UHTC) composites, consisting of carbon fibers embedded in a UHTC-matrix or a C-SiC-UHTC-matrix, are deemed as the most viable class of materials that can overcome the poor fracture toughness and thermal shock resistance of monolithic UHTC ma- terials, and also improve the oxidation resistance and ablation resistance of C/C and C/SiC composites at ultra-high temperatures. In this review, we summarize the different processing routes of the compos- ites based on the UHTC introducing methods, including chemical vapor infiltration/deposition (CVI/D), precursor infiltration and pyrolysis (PIP), reactive melt infiltration (RMI), slurry infiltration (SI). in-sito reaction, hot pressing (HP), etc; and the advantages and drawbacks of each method are briefly dis- cussed. The carbon fiber reinforced UHTC composites can be highly tailorable materials in terms of fiber. interface, and matrix. From the perspective of service environmental applications for engine propul- sions anti hypersonic vehicles, the material designs (mainly focusing on the composition, quantity, structure of matrix, as well as the architecture of carbon fibers, UHTCs and pores), their relevant processing routes and properties (emphasizing on the mechanical and ablation properties) are discussed in this paper. In addition, we propose a material architecture to realize the multi-function through changing the distri- bution of carbon fibers, UHTCs and pores, which will be an important issue for future development of carbon fiber reinforced UHTC composites.展开更多
Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The...Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.展开更多
A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulatio...A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of 3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.展开更多
Additive manufacturing(AM)of ceramic matrix composites(CMCs)has enabled the production of highly customized,geometrically complex and functionalized parts with significantly improved properties and functionality,compa...Additive manufacturing(AM)of ceramic matrix composites(CMCs)has enabled the production of highly customized,geometrically complex and functionalized parts with significantly improved properties and functionality,compared to single-phase ceramic components.It also opens up a new way to shape damage-tolerant ceramic composites with co-continuous phase reinforcement inspired by natural ma-terials.Nowadays,a large variety of AM techniques has been successfully applied to fabricate CMCs,but variable properties have been obtained so far.This article provides a comprehensive review on the AM of ceramic matrix composites through a systematic evaluation of the capabilities and limitations of each AM technique,with an emphasis on reported results regarding the properties and potentials of AM man-ufactured ceramic matrix composites.展开更多
Nominal (Li0.5Ce0.5)x(Na0.5Bi0.5)(1-x)Na0.5Bi4.5Ti5O18 composite ceramics were fabricated using conventional solid-state reaction method. The coexistence of bismuth layer-structured phase and perovskite phase wa...Nominal (Li0.5Ce0.5)x(Na0.5Bi0.5)(1-x)Na0.5Bi4.5Ti5O18 composite ceramics were fabricated using conventional solid-state reaction method. The coexistence of bismuth layer-structured phase and perovskite phase was determined in these ceramics using XRD technique. At room temperature, the x=0.11 sample showed the largest piezoelectric constant, d33, of about 26.5 pC/N and the largest electromechanical coupling factor, kt, of about 30%. Even after annealing at 500 ℃, the value of d33 was still about 19 pC/N, in x=0.08-0.11 samples. Moreover these composite ceramics showed low temperature coefficients of dielectric constant and high electrical resistivity in the temperature region of 450-550 ℃. These results indicated that (Li, Ce) modified NaBi5Ti5O18 composite ceramics were promising piezoelectric materials for high-temperature applications.展开更多
Graphene nanoplatelets(GNPs)are considered to be one of the most promising new reinforcements due to their unique two-dimensional structure and remarkable mechanical properties.In addition,their impressive electrical ...Graphene nanoplatelets(GNPs)are considered to be one of the most promising new reinforcements due to their unique two-dimensional structure and remarkable mechanical properties.In addition,their impressive electrical and thermal properties make them attractive fillers for producing multifunctional ceramics with a wide range of applications.This paper reviews the current status of the research and development of graphene-reinforced ceramic matrix composite(CMC)materials.Firstly,we focused on the processing methods for effective dispersion of GNPs throughout ceramic matrices and the reduction of the porosity of CMC products.Then,the microstructure and mechanical properties are provided,together with an emphasis on the possible toughening mechanisms that may operate.Additionally,the unique functional properties endowed by GNPs,such as enhanced electrical/thermal conductivity,are discussed,with a comprehensive comparison in different ceramic matrices as oxide and nonoxide composites.Finally,the prospects and problems needed to be solved in GNPs-reinforced CMCs are discussed.展开更多
Fabrication of graphene/ceramic composites commonly requires a high-temperature sintering step with long times as well as a vacuum or inert atmosphere,which not only results in property degradation but also significan...Fabrication of graphene/ceramic composites commonly requires a high-temperature sintering step with long times as well as a vacuum or inert atmosphere,which not only results in property degradation but also significant equipment complexity and manufacturing costs.In this work,the ambient flash sintering behavior of reduced graphene oxide/3 mol% yttria-stabilized ZrO_(2)(rGO/3 YSZ) composites utilizing rGO as both a composite component and a conductive additive is reported.When the sintering condition is carefully optimized,a dense and conductive composite can be achieved at room temperature and in the air within 20 s.The role of the rGO in the FS of the rGO/3 YSZ composites is elucidated,especially with the assistance of a separate investigation on the thermal runaway behavior of the rGO.The work suggests a promising fabrication route for rGO/ceramic composites where the vacuum and furnace are not needed,which is of interest in terms of simplifying the fabrication equipment for energy and cost savings.展开更多
The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was disc...The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference (ΔT) and number of thermal cycles (Ⅳ) on fatigue crack growth (Δa). The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a "true" cycling effect (thermal fatigue). Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.展开更多
The ZrO2-Al2O3 ceramic composites were prepared by appropriate techniques with commercial ZrO2 and Al2O3 powders as raw materials and Y2O3 as stabilizer. The results indicate that with the introduction of Al2O3 into t...The ZrO2-Al2O3 ceramic composites were prepared by appropriate techniques with commercial ZrO2 and Al2O3 powders as raw materials and Y2O3 as stabilizer. The results indicate that with the introduction of Al2O3 into the ZrO2 matrix where the quantity of additive Y2O3 is 3.5% (mole fraction), the growth of ZrO2 grains is efficiently inhibited, which helps the ZrO2 grains exist in a metastable tetragonal manner; thus higher strength and toughness are acquired. When the content of alumina is 20% (mass fraction), the bending strength and fracture toughness of the composites are 676.7 MPa and 10 MPa·m1/2 respectively, the mechanical behaviors are close to those prepared with ZrO2 and Al2O3 powders synthesized through wet chemical approach. The mechanical behaviors of the composites are well improved owing to the dispersion toughening of alumina grains and phase transformation toughening of zirconia grains.展开更多
The influence of La_(2)O_(3)inclusion(0-3 wt%)on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA)added with 5.0 wt%CeO_(2)was investigated.ZTA CeO_(2)composites were sinte...The influence of La_(2)O_(3)inclusion(0-3 wt%)on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA)added with 5.0 wt%CeO_(2)was investigated.ZTA CeO_(2)composites were sintered at 1600℃for 4 h.The microstructure,phase formation,density,fracture toughness and hardness properties were characterised through FESEM,Microscopy Image Analysis Software and XRD diffractometer,Archimedes principle and Vickers indentation technique,respectively.The XRD,image processing and FESEM reveal the existence of LaAl_(11)O_(18).The addition of La_(2)O_(3)incites the sintering,microstructure refinement,densification of ZTA-CeO_(2)matrix and phase transformation.Hence,the hardness of ZTA-CeO_(2)ceramics is increased rapidly based on refinement of Al_(2)O_(3)grains,densification of ZTA-CeO_(2)composites and porosity reduction.It is observed that the fracture toughness is enhanced through in situ formation of elongated LaAl_(11)O_(18)grains.The addition of 0.7 wt%La_(2)O_(3)culminated in the achievement of the optimum findings for density(4.41 g/cm^(3)),porosity(0.46%),hardness(1792 HV)and fracture toughness(8.8 MPa·m^(1/2)).Nevertheless,excess La_(2)O_(3)is proven to be detrimental as it displays poor mechanical properties due to the poor compactness of numerous LaAl_(11)O_(18)grains,coarsening of Al_(2)O_(3)grains and decline in density.展开更多
Carbon fibre reinforced carbon and silicon carbide dual matrix composites(C/C-SiC) were fabricated by the warm compacted-in situ reaction.The microstructure,mechanical properties,tribological properties,and wear mec...Carbon fibre reinforced carbon and silicon carbide dual matrix composites(C/C-SiC) were fabricated by the warm compacted-in situ reaction.The microstructure,mechanical properties,tribological properties,and wear mechanism of C/C-SiC composites at different brake speeds were investigated.The results indicate that the composites are composed of 58wt%C,37wt%SiC,and 5wt%Si.The density and open porosity are 2.0 g.cm^(-3) and 10%,respectively.The C/C-SiC brake composites exhibit good mechanical properties.The flexural strength can reach up to 160 MPa,and the impact strength can reach 2.5 kJ.m^(-2).The C/C-SiC brake composites show excellent tribological performances.The friction coefficient is between 0.57 and 0.67 at the brake speeds from 8 to 24 m·s^(-1).The brake is stable,and the wear rate is less than 2.02×10^(-6) cm^3·J^(-1).These results show that the C/C-SiC brake composites are the promising candidates for advanced brake and clutch systems.展开更多
B4C-TiB2-Al composites were fabricated by infiltrating aluminum into porous B4C-TiB2 preforms in vacuum. The microstucture and mechanical properties of the B4C-TiB2-Al composites were investigated. The hardness decrea...B4C-TiB2-Al composites were fabricated by infiltrating aluminum into porous B4C-TiB2 preforms in vacuum. The microstucture and mechanical properties of the B4C-TiB2-Al composites were investigated. The hardness decreased, the flexural strength increased, and the fracture toughness first increased and then decreased slightly with an increase in TiB2 content. The BaC-TiB2-Al composite with 40wt.% TiB2 showed the optimized properties. The infiltrated aluminum addition was the leading reason for the fracture toughness improvement of the composites. The tear ridges and dimples on the fracture surface of the composites increased gradually with the increase of infdtrated alu- minum content showing inter/transgranular fracture mode. The relationships between the microstructures and the mechanical properties of the composites were discussed.展开更多
CaCu_(3)Ti_(4)O_(12)(CCTO)ceramic nanocomposites incorporating graphene–carbon black(GRCB)fillers were fabricated by spark plasma sintering process.The percolative effects of conductive GRCB fillers on dielectric res...CaCu_(3)Ti_(4)O_(12)(CCTO)ceramic nanocomposites incorporating graphene–carbon black(GRCB)fillers were fabricated by spark plasma sintering process.The percolative effects of conductive GRCB fillers on dielectric response of GRCB/CCTO ternary metacomposites were systematically investigated.The weakly real permittivity(ε′)-negative response(ε′~−1×10^(2))was achieved which originated from weakly low-frequency plasmonic state of free carriers within constructed GRCB networks.With enhancing three-dimensional GRCB network,the plasma frequency of metacomposites increased while the damping factor decreased.Herein,theε′-negative values of metacomposites were tuned from−10^(2) to−10^(4) orders of magnitude andε′-near-zero(ENZ)frequencies from~142 to~340 MHz which substantially benefited from the moderate carrier concentration of GRCB dual fillers.The Drude model and equivalent circuit models were adopted to demonstrate dielectric and electrical characteristics.The obtained metacomposites show strong EM shielding effect along with enhanced plasmonic oscillation and even better achieving perfect EM shielding effect in ENZ media.This work achieves the tunableε′-negative andε′-near-zero response and more importantly clarifies its regulation mechanism in ceramic-based ternary metacomposites,which opens up the possibility of designing high-performance EM shielding materials based on metacomposites.展开更多
In this work,C_(f)/(CrZrHfNbTa)C-SiC high-entropy ceramic matrix composites with good load-bearing,elec-tromagnetic shielding and ablation resistance were designed and reported for the first time.The compos-ites were ...In this work,C_(f)/(CrZrHfNbTa)C-SiC high-entropy ceramic matrix composites with good load-bearing,elec-tromagnetic shielding and ablation resistance were designed and reported for the first time.The compos-ites were fabricated by an efficient combined processing of slurry infiltration lamination(SIL)and precur-sor infiltration and pyrolysis(PIP).Density and porosity of the as-fabricated composites are 2.72 g/cm^(3) and 12.44 vol.%,respectively,and the flexural strength is 185±13 MPa.Due to the carbon fiber rein-forcement with high conductivity and strong reflection,and high-entropy(CrZrHfNbTa)C ceramic matrix with strong absorbability,the total Electromagnetic interference shielding efficiency(SET)of the compos-ites with a thickness of 3 mm are as high as 88.2 dB and 90 dB respectively in X-band and Ku-band.This means that higher than 99.999999%electromagnetic shielding is achieved at 8-18 GHz,showing excel-lent electromagnetic shielding performance.The C_(f)/(CrZrHfNbTa)C-SiC composites also present excellent ablation resistance,with the linear and mass ablation rates of 0.9μm/s and 1.82 mg/s after ablation at the heat flux of 5 MW/m^(2) for 300 s(∼2450℃).This work opens a new insight for the synergistic de-sign of structural and functional integrated materials with load-bearing,electromagnetic shielding and ablation resistance,etc.展开更多
基金the support of the Xingliao Talent Program of Liaoning Province(No.XLYC2001004)the High Level Talents Innovation Plan of Dalian(No.2020RD02)the Fundamental Research Funds for the Central Universities(No.DUT22LAB501).
文摘SiC_(f)/SiC ceramic matrix composites(SiC_(f)/SiC composites)are difficult to drill small holes due to their heterogeneity,high hardness,and low electrical conductivity.In order to solve the difficulties of poor quality and low efficiency when drilling small holes,a novel femtosecond laser rotary drilling(FLRD)technique is proposed.Beam kinematic paths and experimental studies were carried out to analyze the effects of processing parameters on the drilling results in the two-step drilling process.In the through-hole drilling stage,the material removal rate increases with increasing laser power,decreasing feed speed and decreasing pitch.As for the finishing stage of drilling,the exit diameter increased with increasing laser power and decreasing feed speed.The drilling parameters were selected by taking the processing efficiency of through-hole and the quality of finished hole as the constraint criteria.Holes with a diameter of 500μm were drilled using FLRD in 3 mm thick SiC_(f)/SiC composites with a drilling time<150 s.The hole aspect ratio was 6,the taper<0.2°,and there was no significant thermal damage at the orifice or the wall of the hole.The FLRD provides a solution for precision machining of small holes in difficult-to-machine materials by offering the advantages of high processing quality and short drilling times.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070,51822405)Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+6 种基金TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)Aeronautical Science Foundation of China(No.20220042053001)Science and Technology Innovation Team Plan of Shaanxi Province(No.2021TD-17)Key R&D Project of Shaanxi Province(No.2024GX-YBXM-220)Thousands Person Plan of Jiangxi Province(JXSQ2020102131)Fundamental Research Funds for the Central Universities(Nos.D5000230348,D5000220057)China Scholarship Council(Nos.202206290133,202306290190).
文摘As a 3D printing method,laser powder bed fusion(LPBF)technology has been extensively proven to offer significant advantages in fabricating complex structured specimens,achieving ultra-fine microstructures,and enhancing performances.In the domain of manufacturing melt-grown oxide ceramics,it encounters substantial challenges in suppressing crack defects during the rapid solidification process.The strategic integration of high entropy alloys(HEA),leveraging the significant ductility and toughness into ceramic powders represents a major innovation in overcoming the obstacles.The ingenious doping of HEA parti-cles preserves the eutectic microstructures of the Al_(2)O_(3)/GdAlO_(3)(GAP)/ZrO_(2)ceramic composite.The high damage tolerance of the HEA alloy under high strain rates enables the absorption of crack energy and alleviation of internal stresses during LPBF,effectively reducing crack initiation and growth.Due to in-creased curvature forces and intense Marangoni convection at the top of the molt pool,particle collision intensifies,leading to the tendency of HEA particles to agglomerate at the upper part of the molt pool.However,this phenomenon can be effectively alleviated in the remelting process of subsequent layer de-position.Furthermore,a portion of the HEA particles partially dissolves and sinks into the molten pool,acting as heterogeneous nucleation particles,inducing the formation of equiaxed eutectic and leading pri-mary phase nucleation.Some HEA particles diffuse into the lamellar ternary eutectic structures,further promoting the refinement of eutectic microstructures due to increased undercooling.The innovative dop-ing of HEA particles has effectively facilitated the fabrication of turbine-structured,conical,and cylindrical ternary eutectic ceramic composite specimens with diameters of about 70 mm,demonstrating significant developmental potential in the field of ceramic composite manufacturing.
基金co-supported by the National Natural Science Foundation of China(No.52205444)the Natural Science Foundation of Chongqing(No.CSTB2022NSCQMSX1128)。
文摘To improve the application and service of C_(f)/SiC composites as advanced hightemperature structural materials,it is critical to achieve their high-efficiency and low-damage machining.In this study,the laser-ablating assisted grinding(LAAG)method was presented,and the connection of damage behavior and removal mechanism with laser and grinding processes was revealed.The results demonstrated that the surface of C_(f)/SiC composites after laser ablation was covered with a substantial number of loose oxides primarily composed of SiO2.Laser ablating process,grinding parameter and abrasive belt selection have a significant impact on the machining results.By fabricating an ablative layer with small laser scanning spacing,and selecting small abrasive grains and feed rate during grinding,the machinability was improved and a relatively lowerdamage grinding surface could be obtained.Under the optimal combination of process parameters,the grinding force and temperature of LAAG could be reduced by up to 85%and 35%,respectively.In this case,the subsurface damage of C_(f)/SiC composites occurred only in the form of microcracks rather large-scale fracture,and the formation of interface debonding and matrix cracking was significantly reduced.Furthermore,the grinding chips were mostly shown as micron-sized powders,indicating that the removal mechanism of C_(f)/SiC composites was primarily the microfractured and attrition wear of laser-ablated layer.
基金supported by Key Laboratory of Higheffciency and Clean Mechanical Manufacture at Shandong University,Ministry of Education,the National Natural Science Foundation of China(Nos.52305484,52305475,and U23A20632)the China Postdoctoral Science Foundation(No.2024M761876)+7 种基金the Youth Innovation Team Program of Universities in Shandong Province(No.2024KJH166)the National Key Research and Development Program of China(No.2023YFC2413301)the Taishan Scholars Program(No.tsqn202408242)the Shandong Provincial Natural Science Foundation(Nos.ZR2022QE053 and ZR2022QE159)the Guangdong Basic and Applied Basic Research Foundation(No.2022A1515111124)the Major Scientific and Technological Innovation Project of Shandong Province(No.2023CXGC010207)the Major Basic Research of Shandong Provincial Natural Science Foundation(No.ZR2023ZD34)the talent research project for the pilot project of integrating science,education,and industries of Qilu University of Technology(Shandong Academy of Sciences)(No.2024RCKY009)。
文摘Fiber reinforced ceramic matrix composites(FRCMCs)are the preferred materials for safety critical components in the fields of aerospace,nuclear engineering,and transportation,with broad market and application prospects.However,due to the characteristics of multiphase,heterogeneity,and anisotropy,key issues such as poor adhesion,high porosity,and crack propagation urgently need to be addressed in the fabrication and machining of FRCMCs.With the increasing demand for FRCMCs parts,high-quality and reliable design and fabrication,performance evaluation,and precision manufacturing have become a series of hot issues.There is a lack of systematic review in capturing the current research status and development direction of FRCMCs fabrication and machining.This research aims to comprehensively review and critically evaluate the existing understanding of the fabrication and machining of FRCMCs.This study can provide scientists with a deeper understanding of the shape control mechanism of FRCMCs fabrication and machining,the theoretical basis of material synchronous removal,machining performance,and development direction.Firstly,the basic characteristics and application background of FRCMCs are introduced.Secondly,by comparing and analyzing the typical fabrication process of FRCMCs,the advantages,disadvantages,and performance evaluation of different processes are comprehensively evaluated.Thirdly,the material removal mechanisms and machining performance evaluation standards of traditional mechanical machining technologies(drilling,milling,grinding)and non-traditional mechanical machining technologies(ultrasonic,laser,water jet,discharge,wire saw,and multi-field hybrid machining)are discussed and analyzed.Finally,the challenges,development trends,and prospects faced by FRCMCs in the fields of fabrication,machining,and application are analyzed.This study not only elucidates the basic processes and key difficulties in the fabrication of FRCMCs,but also provides valuable insights for low-damage machining.
基金Supported by the National Natural Science Foundation of China(51075204)the Graduate Innovation Foundation of Jiangsu Province(CX08B-133Z)the Doctoral Innovation Foundation of Nanjing University of Aeronautics and Astronautics(BCXJ08-05)~~
文摘The two-parameter Weibull model is used to describe the fiber strength distribution.The stress carried by the intact and fracture fibers on the matrix crack plane during unloading/reloading is determined based on the global load sharing criterion.The axial stress distribution of intact fibers upon unloading and reloading is determined based on the mechanisms of fiber sliding relative to matrix in the interface debonded region.The interface debonded length,unloading interface counter slip length,and reloading interface new slip length are obtained by the fracture mechanics approach.The hysteresis loops corresponding to different stresses considering fiber failure are compared with the cases without considering fiber failure.The effects of fiber characteristic strength and fiber Weibull modulus on the fiber failure,the shape,and the area of the hysteresis loops are analyzed.The predicted quasi-static unloading/reloading hysteresis loops agree well with experimental data.
基金the National Natural Science Foundation of China(No.51975368)。
文摘Continuous fiber reinforced SiC ceramic matrix composites(FRCMCs-SiC)are currently the preferred material for hot section components,safety–critical components and braking components(in the aerospace,energy,transportation)with high value,and have triggered the demand for machining.However,the high brittleness,anisotropy,and heterogeneity of materials bring great challenges to machining,due to high mechanical and thermal loads,severe tool wear,and poor machining quality.With the increasing demand of FRCMCs-SiC parts,high-quality and high-efficient machining has become a hot issue.This review paper provides a detailed literature survey on the machining of FRCMCs-SiC.The material removal mechanism,defect form,and interfacial mechanical properties of FRCMCs-SiC were summarized.The machining processes of FRCMCs-SiC were introduced,and their respective advantages and disadvantages were compared.Given the low machinability(high hardness,high brittleness,anisotropy,and heterogeneity)of FRCMCs-SiC,preliminary experiments have proved that ultrasonic-assisted machining and laser-assisted machining have shown unique advantages in reducing force and tool wear,improving machining quality and machining efficiency.The machined surface integrity was discussed,the influence of process parameters on the machined surface quality was analyzed,and the machining defects of FRCMCs-SiC were summarized.But for FRCMCs-SiC,the existing quantitative evaluation of the machined surface integrity was weak and unsystematic.
基金supported by the Major Program of Aerospace Advanced Manufacturing Technology Research Foundation NSFC and CASC, China (Grant No. U1537204)the Research Fund of Youth Innovation Promotion Association CAS, China (Grant No. 2014171)
文摘Carbon fiber reinforced ultra-high temperature ceramic (UHTC) composites, consisting of carbon fibers embedded in a UHTC-matrix or a C-SiC-UHTC-matrix, are deemed as the most viable class of materials that can overcome the poor fracture toughness and thermal shock resistance of monolithic UHTC ma- terials, and also improve the oxidation resistance and ablation resistance of C/C and C/SiC composites at ultra-high temperatures. In this review, we summarize the different processing routes of the compos- ites based on the UHTC introducing methods, including chemical vapor infiltration/deposition (CVI/D), precursor infiltration and pyrolysis (PIP), reactive melt infiltration (RMI), slurry infiltration (SI). in-sito reaction, hot pressing (HP), etc; and the advantages and drawbacks of each method are briefly dis- cussed. The carbon fiber reinforced UHTC composites can be highly tailorable materials in terms of fiber. interface, and matrix. From the perspective of service environmental applications for engine propul- sions anti hypersonic vehicles, the material designs (mainly focusing on the composition, quantity, structure of matrix, as well as the architecture of carbon fibers, UHTCs and pores), their relevant processing routes and properties (emphasizing on the mechanical and ablation properties) are discussed in this paper. In addition, we propose a material architecture to realize the multi-function through changing the distri- bution of carbon fibers, UHTCs and pores, which will be an important issue for future development of carbon fiber reinforced UHTC composites.
文摘Composite ceramics thermal barrier coatings(TBCs) are widely used in the aero-engines field due to their excellent thermal insulation, which improves the service life and durability of the inherent hot components. The most typical, successful and widely used TBCs material is yttria stabilized zirconia(YSZ). In this paper, fabrication methods, coating structures, materials, failure mechanism and major challenges of YSZ TBCs are introduced and reviewed. The research tendency is put forward as well. This review provides a good understanding of the YSZ TBCs and inspires researchers to discover versatile ideas to improve the TBCs systems.
基金Project supported by the National Natural Science Foundation of China (No.90405015)
文摘A micromechanical model for elastic behavior analysis of angle-interlock woven ceramic composites is proposed in this paper. This model takes into account the actual fabric structure by considering the fiber undulation and continuity in space, the cavities between adjacent yarns and the actual cross-section geometry of the yarn. Based on the laminate theory, the elastic properties of 3D angle-interlock woven ceramic composites are predicted. Different numbers of interlaced wefts have almost the same elastic moduli. The thickness of ceramic matrix has little effect on elastic moduli. When the undulation ratio increases longitudinal modulus decreases and the other Young's moduli increase. Good agreement between theoretical predictions and experimental results demonstrates the feasibility of the proposed model in analyzing the elastic properties of 3D angle-interlock woven ceramic composites. The results of this paper verify the fact that the method of analyzing polyester matrix composites is suitable for woven ceramic composites.
基金This work was supported by Shenzhen Science and Technology Innovation Commission(Nos.KQTD20190929172505711,20200925155544005)The author(Ji Zou)gratefully acknowledges the support from the National Natural Science Foundation of China(No.52022072)This work was also supported by Shenzhen International Collaboration Programme(No.GJHZ20200731095606021).The authors acknowledge the assistance of SUSTech Core Research Facilities.
文摘Additive manufacturing(AM)of ceramic matrix composites(CMCs)has enabled the production of highly customized,geometrically complex and functionalized parts with significantly improved properties and functionality,compared to single-phase ceramic components.It also opens up a new way to shape damage-tolerant ceramic composites with co-continuous phase reinforcement inspired by natural ma-terials.Nowadays,a large variety of AM techniques has been successfully applied to fabricate CMCs,but variable properties have been obtained so far.This article provides a comprehensive review on the AM of ceramic matrix composites through a systematic evaluation of the capabilities and limitations of each AM technique,with an emphasis on reported results regarding the properties and potentials of AM man-ufactured ceramic matrix composites.
基金supported by the National Natural Science Foundation of China (50702030)National Fund for Fostering Talents of Basic Science (J0730318)
文摘Nominal (Li0.5Ce0.5)x(Na0.5Bi0.5)(1-x)Na0.5Bi4.5Ti5O18 composite ceramics were fabricated using conventional solid-state reaction method. The coexistence of bismuth layer-structured phase and perovskite phase was determined in these ceramics using XRD technique. At room temperature, the x=0.11 sample showed the largest piezoelectric constant, d33, of about 26.5 pC/N and the largest electromechanical coupling factor, kt, of about 30%. Even after annealing at 500 ℃, the value of d33 was still about 19 pC/N, in x=0.08-0.11 samples. Moreover these composite ceramics showed low temperature coefficients of dielectric constant and high electrical resistivity in the temperature region of 450-550 ℃. These results indicated that (Li, Ce) modified NaBi5Ti5O18 composite ceramics were promising piezoelectric materials for high-temperature applications.
基金financially supported by the National Natural Science Foundation of China(Nos.51432004 and 51672041)the Fundamental Research Funds for the Central Universities(No.2232018G-07)+2 种基金the Innovation Program of Shanghai Municipal Education Commission(No.2017-01-07-00-03-E00025)the Program for Innovative Research Team in University of Ministry of Education of China(No.IRT_16R13)Shanghai Sailing Program(No.17YF1400400)。
文摘Graphene nanoplatelets(GNPs)are considered to be one of the most promising new reinforcements due to their unique two-dimensional structure and remarkable mechanical properties.In addition,their impressive electrical and thermal properties make them attractive fillers for producing multifunctional ceramics with a wide range of applications.This paper reviews the current status of the research and development of graphene-reinforced ceramic matrix composite(CMC)materials.Firstly,we focused on the processing methods for effective dispersion of GNPs throughout ceramic matrices and the reduction of the porosity of CMC products.Then,the microstructure and mechanical properties are provided,together with an emphasis on the possible toughening mechanisms that may operate.Additionally,the unique functional properties endowed by GNPs,such as enhanced electrical/thermal conductivity,are discussed,with a comprehensive comparison in different ceramic matrices as oxide and nonoxide composites.Finally,the prospects and problems needed to be solved in GNPs-reinforced CMCs are discussed.
基金supported by Shanghai Pujiang Program[No.18PJ1406500]the National Natural Science Foundation of China[No.51902197]the Start-up Foundation for the Youth Scholars of Shanghai Jiao Tong University[No.18×100040024]。
文摘Fabrication of graphene/ceramic composites commonly requires a high-temperature sintering step with long times as well as a vacuum or inert atmosphere,which not only results in property degradation but also significant equipment complexity and manufacturing costs.In this work,the ambient flash sintering behavior of reduced graphene oxide/3 mol% yttria-stabilized ZrO_(2)(rGO/3 YSZ) composites utilizing rGO as both a composite component and a conductive additive is reported.When the sintering condition is carefully optimized,a dense and conductive composite can be achieved at room temperature and in the air within 20 s.The role of the rGO in the FS of the rGO/3 YSZ composites is elucidated,especially with the assistance of a separate investigation on the thermal runaway behavior of the rGO.The work suggests a promising fabrication route for rGO/ceramic composites where the vacuum and furnace are not needed,which is of interest in terms of simplifying the fabrication equipment for energy and cost savings.
文摘The thermal shock fatigue behaviors of pure hot-pressed alumina and 30 wt.% TiC/Al2O3 composites were studied. The effect of TiC and Al2O3 starting particle size on the mechanical properties of the composites was discussed. Indentation-quench test was conducted to evaluate the effect of thermal fatigue temperature difference (ΔT) and number of thermal cycles (Ⅳ) on fatigue crack growth (Δa). The mechanical properties and thermal fatigue resistance of TiC/Al203 composites are remarkably improved by the addition of TiC. The thermal shock fatigue of monolithic alumina and TiC/Al2O3 composites is due to a "true" cycling effect (thermal fatigue). Crack deflection and bridging are the predominant reasons for the improvement of thermal shock fatigue resistance of the composites.
文摘The ZrO2-Al2O3 ceramic composites were prepared by appropriate techniques with commercial ZrO2 and Al2O3 powders as raw materials and Y2O3 as stabilizer. The results indicate that with the introduction of Al2O3 into the ZrO2 matrix where the quantity of additive Y2O3 is 3.5% (mole fraction), the growth of ZrO2 grains is efficiently inhibited, which helps the ZrO2 grains exist in a metastable tetragonal manner; thus higher strength and toughness are acquired. When the content of alumina is 20% (mass fraction), the bending strength and fracture toughness of the composites are 676.7 MPa and 10 MPa·m1/2 respectively, the mechanical behaviors are close to those prepared with ZrO2 and Al2O3 powders synthesized through wet chemical approach. The mechanical behaviors of the composites are well improved owing to the dispersion toughening of alumina grains and phase transformation toughening of zirconia grains.
基金financially supported by research university grantUniversiti Sains Malaysia RUI 1001/PBAHAN/811212teaching fellow scheme USM.9/25 Jld.ⅩⅢ。
文摘The influence of La_(2)O_(3)inclusion(0-3 wt%)on the micro structure,phase formation and mechanical properties of zirconia toughed alumina(ZTA)added with 5.0 wt%CeO_(2)was investigated.ZTA CeO_(2)composites were sintered at 1600℃for 4 h.The microstructure,phase formation,density,fracture toughness and hardness properties were characterised through FESEM,Microscopy Image Analysis Software and XRD diffractometer,Archimedes principle and Vickers indentation technique,respectively.The XRD,image processing and FESEM reveal the existence of LaAl_(11)O_(18).The addition of La_(2)O_(3)incites the sintering,microstructure refinement,densification of ZTA-CeO_(2)matrix and phase transformation.Hence,the hardness of ZTA-CeO_(2)ceramics is increased rapidly based on refinement of Al_(2)O_(3)grains,densification of ZTA-CeO_(2)composites and porosity reduction.It is observed that the fracture toughness is enhanced through in situ formation of elongated LaAl_(11)O_(18)grains.The addition of 0.7 wt%La_(2)O_(3)culminated in the achievement of the optimum findings for density(4.41 g/cm^(3)),porosity(0.46%),hardness(1792 HV)and fracture toughness(8.8 MPa·m^(1/2)).Nevertheless,excess La_(2)O_(3)is proven to be detrimental as it displays poor mechanical properties due to the poor compactness of numerous LaAl_(11)O_(18)grains,coarsening of Al_(2)O_(3)grains and decline in density.
基金supported by the National High-Tech Research and Development Program of China(No.2006AA03Z560)the Graduate Degree Thesis Innovation Foundation of Central South University(No.2008yb019)
文摘Carbon fibre reinforced carbon and silicon carbide dual matrix composites(C/C-SiC) were fabricated by the warm compacted-in situ reaction.The microstructure,mechanical properties,tribological properties,and wear mechanism of C/C-SiC composites at different brake speeds were investigated.The results indicate that the composites are composed of 58wt%C,37wt%SiC,and 5wt%Si.The density and open porosity are 2.0 g.cm^(-3) and 10%,respectively.The C/C-SiC brake composites exhibit good mechanical properties.The flexural strength can reach up to 160 MPa,and the impact strength can reach 2.5 kJ.m^(-2).The C/C-SiC brake composites show excellent tribological performances.The friction coefficient is between 0.57 and 0.67 at the brake speeds from 8 to 24 m·s^(-1).The brake is stable,and the wear rate is less than 2.02×10^(-6) cm^3·J^(-1).These results show that the C/C-SiC brake composites are the promising candidates for advanced brake and clutch systems.
基金supported by the National Natural Science Foundation of China (Nos. 50372010 and 50902018)the Research Fund for the Doctoral Program of Higher Education (No. 20060145028)the Program for Changjiang Scholars and Innovative Research Team in Universities of China (IRT0713)
文摘B4C-TiB2-Al composites were fabricated by infiltrating aluminum into porous B4C-TiB2 preforms in vacuum. The microstucture and mechanical properties of the B4C-TiB2-Al composites were investigated. The hardness decreased, the flexural strength increased, and the fracture toughness first increased and then decreased slightly with an increase in TiB2 content. The BaC-TiB2-Al composite with 40wt.% TiB2 showed the optimized properties. The infiltrated aluminum addition was the leading reason for the fracture toughness improvement of the composites. The tear ridges and dimples on the fracture surface of the composites increased gradually with the increase of infdtrated alu- minum content showing inter/transgranular fracture mode. The relationships between the microstructures and the mechanical properties of the composites were discussed.
基金This work was financially supported by the National Natural Science Foundation of China(No.52205593)the Fund of Natural Science Special(Special Post)Research Foundation of Guizhou University(No.2023-032)the Platform of Science and Technology and Talent Team Plan of Guizhou Province(No.GCC[2023]007).
文摘CaCu_(3)Ti_(4)O_(12)(CCTO)ceramic nanocomposites incorporating graphene–carbon black(GRCB)fillers were fabricated by spark plasma sintering process.The percolative effects of conductive GRCB fillers on dielectric response of GRCB/CCTO ternary metacomposites were systematically investigated.The weakly real permittivity(ε′)-negative response(ε′~−1×10^(2))was achieved which originated from weakly low-frequency plasmonic state of free carriers within constructed GRCB networks.With enhancing three-dimensional GRCB network,the plasma frequency of metacomposites increased while the damping factor decreased.Herein,theε′-negative values of metacomposites were tuned from−10^(2) to−10^(4) orders of magnitude andε′-near-zero(ENZ)frequencies from~142 to~340 MHz which substantially benefited from the moderate carrier concentration of GRCB dual fillers.The Drude model and equivalent circuit models were adopted to demonstrate dielectric and electrical characteristics.The obtained metacomposites show strong EM shielding effect along with enhanced plasmonic oscillation and even better achieving perfect EM shielding effect in ENZ media.This work achieves the tunableε′-negative andε′-near-zero response and more importantly clarifies its regulation mechanism in ceramic-based ternary metacomposites,which opens up the possibility of designing high-performance EM shielding materials based on metacomposites.
基金supported by the National Key R&D Program of China(no.2022YFB3707700)Program of Shang-hai Academic/Technology Research Leader(no.23XD1424300)National Natural Science Foundation of China(no.52332003).
文摘In this work,C_(f)/(CrZrHfNbTa)C-SiC high-entropy ceramic matrix composites with good load-bearing,elec-tromagnetic shielding and ablation resistance were designed and reported for the first time.The compos-ites were fabricated by an efficient combined processing of slurry infiltration lamination(SIL)and precur-sor infiltration and pyrolysis(PIP).Density and porosity of the as-fabricated composites are 2.72 g/cm^(3) and 12.44 vol.%,respectively,and the flexural strength is 185±13 MPa.Due to the carbon fiber rein-forcement with high conductivity and strong reflection,and high-entropy(CrZrHfNbTa)C ceramic matrix with strong absorbability,the total Electromagnetic interference shielding efficiency(SET)of the compos-ites with a thickness of 3 mm are as high as 88.2 dB and 90 dB respectively in X-band and Ku-band.This means that higher than 99.999999%electromagnetic shielding is achieved at 8-18 GHz,showing excel-lent electromagnetic shielding performance.The C_(f)/(CrZrHfNbTa)C-SiC composites also present excellent ablation resistance,with the linear and mass ablation rates of 0.9μm/s and 1.82 mg/s after ablation at the heat flux of 5 MW/m^(2) for 300 s(∼2450℃).This work opens a new insight for the synergistic de-sign of structural and functional integrated materials with load-bearing,electromagnetic shielding and ablation resistance,etc.