Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essentia...Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essential for optimizing reliability. The commonly used Finite Element Method(FEM) is often time-consuming and may not be efficient or adaptable for complex multi-dimensional system calculations and design processes. This paper introduces an analysis method for thermal networks based on matrix perspective technology, encompassing matrix transformation, backpropagation of the heat path model, temperature rise calculation, solution comparison, and product implementation. Using the similarity theory of heat circuits, a basic thermal unit is established. Based on the fundamental connection between key components, a thermal network for a typical HSER is designed. An experimental system is set up, and the thermal network model's accuracy is confirmed using test data. Employing the topology analysis method, the topology of the thermal network is analyzed under both coil-energized and de-energized states. Potential thermal paths are identified, leading to optimized solutions for the HSER. Utilizing these solutions, the thermal path matrix topology model is backpropagated to the thermal path for temperature rise calculations. When compared to prototype HSER test data, the efficiency and accuracy of this matrix topology-based analysis method are confirmed.展开更多
Reliability is a crucial metric in aerospace engineering.The results of reliability assessments for components like aerospace electromagnetic relays directly impact the development and operational reliability of aeros...Reliability is a crucial metric in aerospace engineering.The results of reliability assessments for components like aerospace electromagnetic relays directly impact the development and operational reliability of aerospace engineering systems.Current methods for analyzing the reliability of aerospace electromagnetic relays have limitations,such as neglecting the combined effects of multiple uncertain factors,degradation of key component properties,and the influence of fluctuations in aerospace environments.Additionally,these methods often assume a single-type uncertainty in the manufacturing process,leading to significant deviations between the analysis results and actual measurement results.To address these issues,this study proposes an efficient timedependent reliability analysis method based on the HL-RF algorithm,considering a hybrid of probabilistic and interval uncertainty that accounts for degradation and environmental conditions.The proposed method is applied to the reliability analysis of actual aerospace electromagnetic relay products and compared with traditional methods,demonstrating significant advantages.The proposed method has been applied to the time-dependent reliability analysis of actual aerospace electromagnetic relay products under different environmental conditions.The analysis results exhibit an error margin within 5.12% compared to actual measurement results.Compared to analysis methods solely based on probabilistic uncertainty quantification or interval uncertainty quantification,this method reduces the analysis error by 52% and 67% respectively.When compared to two other state-of-the-art methods that integrate probabilistic and interval uncertainty quantification,the error reduction is 23%.These demonstrate the superiority of the proposed method and validates its effectiveness.The presented approach has the potential to be extended for reliability analysis in other aerospace electromechanical systems.展开更多
基金supported by the National Natural Science Foundation of China (No. 52177134)。
文摘Hermetically Sealed Electromagnetic Relay(HSER), used in aviation and aerospace,demands high reliability due to its critical applications. Given its complex operating conditions, efficient thermal analysis is essential for optimizing reliability. The commonly used Finite Element Method(FEM) is often time-consuming and may not be efficient or adaptable for complex multi-dimensional system calculations and design processes. This paper introduces an analysis method for thermal networks based on matrix perspective technology, encompassing matrix transformation, backpropagation of the heat path model, temperature rise calculation, solution comparison, and product implementation. Using the similarity theory of heat circuits, a basic thermal unit is established. Based on the fundamental connection between key components, a thermal network for a typical HSER is designed. An experimental system is set up, and the thermal network model's accuracy is confirmed using test data. Employing the topology analysis method, the topology of the thermal network is analyzed under both coil-energized and de-energized states. Potential thermal paths are identified, leading to optimized solutions for the HSER. Utilizing these solutions, the thermal path matrix topology model is backpropagated to the thermal path for temperature rise calculations. When compared to prototype HSER test data, the efficiency and accuracy of this matrix topology-based analysis method are confirmed.
基金supported by the National Natural Science Foundation of China(No.52277141).
文摘Reliability is a crucial metric in aerospace engineering.The results of reliability assessments for components like aerospace electromagnetic relays directly impact the development and operational reliability of aerospace engineering systems.Current methods for analyzing the reliability of aerospace electromagnetic relays have limitations,such as neglecting the combined effects of multiple uncertain factors,degradation of key component properties,and the influence of fluctuations in aerospace environments.Additionally,these methods often assume a single-type uncertainty in the manufacturing process,leading to significant deviations between the analysis results and actual measurement results.To address these issues,this study proposes an efficient timedependent reliability analysis method based on the HL-RF algorithm,considering a hybrid of probabilistic and interval uncertainty that accounts for degradation and environmental conditions.The proposed method is applied to the reliability analysis of actual aerospace electromagnetic relay products and compared with traditional methods,demonstrating significant advantages.The proposed method has been applied to the time-dependent reliability analysis of actual aerospace electromagnetic relay products under different environmental conditions.The analysis results exhibit an error margin within 5.12% compared to actual measurement results.Compared to analysis methods solely based on probabilistic uncertainty quantification or interval uncertainty quantification,this method reduces the analysis error by 52% and 67% respectively.When compared to two other state-of-the-art methods that integrate probabilistic and interval uncertainty quantification,the error reduction is 23%.These demonstrate the superiority of the proposed method and validates its effectiveness.The presented approach has the potential to be extended for reliability analysis in other aerospace electromechanical systems.
