摘要
制冷剂灌注工艺广泛地应用于空调行业中,作为空调制造的核心关键工序,但在数字化仿真中缺乏相应的实体建模,给空调生产线仿真带来不便。借助Flexsim仿真平台对其工序设备及生产线、运动学及任务分配逻辑的建模二次开发,实现了生产功能,并引入虚拟现实(VR)显示技术,开发了空调生产线灌注工序的仿真平台。搭建了具有沉浸感的虚拟场景和数字化模型,通过FLexsim代码编程完成动画制作。将生产工序融入仿真系统,形成“虚拟体验、仿真计算”为特点的仿真模式,用于预先评估生产线的产能是否达标。为实际仿真规划与产线改造准确有效地预估其产能及优化仿真结果奠定了基础,扩展了数字化仿真技术在空调制造业的应用。
As a core and critical process in air conditioner manufacturing,the refrigerant charging process is widely applied in the air conditioning industry.However,the absence of corresponding entity modeling in digital simulation has hindered the effective simulation of air conditioner production lines.Utilizes the Flexsim simulation platform to conduct secondary development for modeling process equipment,production lines,kinematic mechanisms,and task allocation logic,thereby realizing full production functionality.By integrating virtual reality(VR)display technology,a dedicated simulation platform for the charging process of air conditioner production lines was developed.An immersive virtual scene and digital twin model were established,with animations implemented through Flexsim coding.By embedding production processes into the simulation system,a novel simulation paradigm featuring"virtual experience combined with simulation calculation"was created to pre-evaluate whether production line capacity meets design standards.This research lays a foundation for accurately predicting production capacity and optimizing simulation results in practical production planning and line transformation,thus expanding the application scope of digital simulation technology in the air conditioning manufacturing sector.
作者
熊林
蔡莹
吴振
刘嘉
陈尚庚
李勇
XIONG Lin;CAI Ying;WU Zhen;LIU Jia;CHEN Shanggeng;LI Yong(Zhuhai Gree Electric Appliance Co.,Ltd.,Zhuhai 519070)
出处
《家电科技》
2025年第S1期210-215,共6页
Journal of Appliance Science & Technology
关键词
空调生产线
灌注
数字化仿真
虚拟现实
FLEXSIM
Air conditioner production line
Refrigerant charging
Digital simulation
Virtual reality
Flexsim
