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服役20年1Cr5Mo与A302异质焊接性能评价及寿命分析

Performance evaluation and residual life assessment of 20-year-serviced 1Cr5Mo/A302 dissimilar welded joints
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摘要 1Cr5Mo钢在石油化工高温环境中应用广泛,但长期服役后异质焊接接头的碳迁移及蠕变损伤问题亟待评估。针对服役20年的1Cr5Mo管道,通过化学成分分析、金相检验及650℃时效模拟试验,揭示了碳迁移与时间、温度的关联规律,并结合Larson-Miller参数法与双对数外推法预测剩余寿命(约17年)。结果表明,脱碳层宽度达100μm的接头仍满足力学性能要求,为同类管道的安全评估提供了数据支撑。 1Cr5Mo steel is widely used in high-temperature petrochemical applications.However,the long-term performance of its dissimilar welded joints,particularly concerning carbon migration and creep damage,remains a critical reliability concern.This study presented a systematic evaluation of 20-year-serviced 1Cr5 Mo pipelines through compositional analysis,metallography,and accelerated aging tests at 650℃.The correlation between carbon migration and time-temperature conditions was revealed,and the residual life was predicted as approximately 17 years using Larson-Miler parameter modeling and double logarithmic extrapolation.The results indicate that joints with a decarburized layer width of up to 100µm still meet mechanical performance requirements,providing novel data support for the safety assessment of similar pipelines.
作者 张磊 周永强 ZHANG Lei;ZHOU Yongqiang(SINOPEC Jinling Company,Nanjing 210033,China)
出处 《石油化工腐蚀与防护》 2025年第6期18-24,共7页 Corrosion & Protection In Petrochemical Industry
关键词 1CR5MO 异质焊接接头 碳迁移 蠕变强度 持久寿命 1Cr5Mo dissimilar welded joint carbon migration creep strength stress rupture life
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