摘要
锂电池生产过程中,电池质量检测与自动分拣是确保产品性能和安全的关键环节。传统实训教学难以模拟复杂的系统结构和多传感器与执行机构的交互,导致与实际工业场景脱节。为解决这一问题,研究采用数字孪生虚拟仿真技术,基于BYtwin虚拟仿真软件与博图TIAPortal平台,提出虚拟仿真模型与PLC控制系统结合的设计方法。建立锂电池质量检测工作站的三维数字孪生模型,并完成控制信号配置与PLC控制逻辑设计,实现了虚拟仿真模型与PLC控制的实时交互。通过该平台对电池上料、质量检测及自动分拣过程进行虚拟仿真,验证了模型与控制逻辑的正确性。该虚拟仿真平台能有效提高实训教学效果,为学员提供接近工业现场的实践环境,并在工程设计与调试中提供参考。
In the lithium battery production process,battery quality inspection and automatic sorting are key steps to ensure product performance and safety.Traditional training often fails to simulate the complex system structure and interactions between multiple sensors and actuators,resulting in disconnect from real industrial scenarios.To address this issue,this research employs digital twin virtual simulation technology.Using BYtwin virtual simulation software and the Boto TIA Portal platform,a design method combining virtual simulation models and PLC control systems was proposed.A three-dimensional digital twin model of the lithium battery quality inspection workstation was established,with control signal configuration and PLC control logic designed.Real-time interaction between the virtual simulation model and PLC control was achieved.The platform was used to simulate the battery feeding,quality inspection,and automatic sorting processes,verifying the correctness of the model and control logic.This virtual simulation platform significantly improves training effectiveness.It provides trainees with an environment closer to industrial settings and offers valuable reference for engineering design and debugging.
作者
吴立华
温涛
甘汤键
吴辉源
李杰诚
林贵祥
申启访
周佶
罗旭峰
李佳仪
WU Lihua;WEN Tao;GAN Tangjian;WU Huiyuan;LI Jiecheng;LIN Guixiang;SHEN Qifang;ZHOU Ji;LUO Xufeng;LI Jiayi(Guangdong Open University(Guangdong Polytechnic Institute),Guangzhou 510091,China;Guangzhou Bingyou Information Technology Co.,Ltd.,Guangzhou 510091,China)
出处
《机械》
2025年第12期46-52,共7页
Machinery
基金
广东省普通高校青年创新人才类项目(2024KQNCX122)
广东省普通高校重点领域专项(2024ZDZX3044)。
