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某石化装置小径管保温层下腐蚀预防与检测评价对策

Corrosion Prevention and Detection Evaluation Measures for the Insulation Layer of a Small Diameter Pipe in a Petrochemical Plant
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摘要 石化装置特种设备目录外小径管未纳入安全技术规范和强制性标准的管理范畴,其设计、制造、安装、质量检测等环节往往疏于管理。由于大型石化装置所处工况条件十分恶劣,与普通承压设备对比,特种设备目录外小径管遭受保温层下腐蚀减薄威胁的可能性更大。研究介绍了某石化厂内石化装置特种设备目录外小径管的腐蚀案例,分析了腐蚀隐患的来源和运行过程中可能存在的风险,提出了相对应的腐蚀防控与检测评价措施,确保大型石化装置能够实现长周期健康稳定运行。 Small diameter pipes outside the special equipment catalog of petrochemical plants are not included in the management scope of safety technical specifications and mandatory standards,and their design,manufacturing,installation,quality inspection and other links are often neglected in management.Due to the extremely harsh working conditions of large petrochemical plants,compared with ordinary pressure equipment,small diameter pipes outside the special equipment catalog are more likely to be threatened by corrosion and thinning under the insulation layer.The study introduces a corrosion case of small-diameter pipes outside the special equipment catalog of a petrochemical plant,analyzes the sources of corrosion hazards and potential risks during operation,and proposes corresponding measures for corrosion prevention and control,detection,and evaluation to ensure the long-term healthy and stable operation of large-scale petrochemical plants.
作者 潘志浩 卢黎明 陈俊仰 孙杰 王磊 PAN Zhihao;LU Liming;CHEN Junyang;SUN Jie;WANG Lei(Guangdong Institute of Special Equipment Inspection and Research,Foshan 528251,China;Guangdong Institute of Special Equipment Inspection and Research Zhongshan Testing Institute,Zhongshan 528447,China)
出处 《山东化工》 2025年第14期64-67,74,共5页 Shandong Chemical Industry
基金 中国特种设备检验协会软科学研究课题:《目录外工业管道(含管道元件)监管衔接机制研究》项目编号:CASEI-RKT2024-02 广东省特种设备检测研究院科技项目:《在役线性急冷换热器内管脉冲涡流检测关键技术研究》项目编号:2025CY-1-02 广东省特种设备检测研究院科技项目:《超高压管式反应器脉冲涡流内检测技术应用研究》项目编号:2024CY-2-04。
关键词 石化装置 特种设备目录 小径管 保温层下腐蚀 检测 评价 petrochemical plant special equipment catalog small diameter pipe corrosion under the insulation layer testing evaluate
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