摘要
箱梁钢筋骨架对高速铁路基础设施建设效率提升和施工质量保证具有十分重要的作用。然而,其传统生产过程中缺少信息协同导致其生产效率低、产品质量稳定性不足等问题。本文借助物联网、云计算和大数据等新一代信息技术,设计研发了高铁箱梁钢筋骨架制造执行系统(MES),通过微服务和容器化等先进的技术手段确保系统的稳定性、可靠性和安全性。该系统囊括了基础数据管理、计划调度管理、现场作业管理和决策分析管理等功能模块,为高铁箱梁钢筋骨架生产过程提供全面的技术支持和高效管理。该系统在广湛高铁茂名制梁场成功投入了工程应用,实现了箱梁钢筋骨架生产与智能制造的深度结合和精益化管理,有效提高生产效率并降低了生产成本。
The steel reinforcement skeleton of box girder plays a critical role in improving the efficiency of highspeed rail infrastructure construction and quality assurance.However,the lack of information collaboration in the traditional production process leads to the problems of low production efficiency and insufficient stability of product quality.With the help of the Internet of Things(IoT),cloud computing and big data and other new generation information technologies,a Manufacturing Execution System(MES)for high-speed rail box girder reinforcement skeleton is designed and developed in this paper,which ensures the stability,reliability and security of the system by means of microservices and containerization and other advanced technologies.The system includes basic data management,planning and scheduling management,onsite operation management and decision analysis management and other functional modules,providing comprehensive technical support and efficient management for the production process of high-speed rail box girder reinforcing steel skeleton.The system has been successfully put into engineering application in Maoming girder yard of Guangzhou-Zhan High-speed Railway,realizing the deeply combination of box girder steel skeleton production and intelligent manufacturing and lean management,effectively improving production efficiency and reducing production cost.
作者
张少朋
康景亮
周亮
黄轶淼
朱兴运
吕忠伟
张震江
Zhang Shaopeng;Kang Jingliang;Zhou Liang;Huang Yimiao;Zhu Xingyun;Lv Zhongwei;Zhang Zhenjiang(School of Civil Engineering,Guangzhou University,Guangzhou 510006,China;China Railway Design Group Co.,Ltd.,Civil Engineering Design and Research Institute,Tianjin 300308,China;Zhengzhou Engineering Co.,Ltd.,China Railway Seventh Bureau Group,Zhengzhou 450000,China;School of Civil Engineering and Transportation,Hebei University of Technology,Tianjin 300401,China;Tianjin SIASUN Robot Automation Co.,Ltd.,Tianjin 300000,China)
出处
《土木建筑工程信息技术》
2025年第3期112-116,共5页
Journal of Information Technology in Civil Engineering and Architecture
基金
国家铁路集团有限公司科技开发重大课题(编号:K2023G004)
中国铁路设计集团有限公司科技开发课题(编号:2024A0203601)。
关键词
高铁箱梁钢筋骨架
MES系统
智能制造
微服务架构
Steel Skeleton
MES(Manufacturing Execution System)
Intelligent Manufacturing
Microservice Architecture
