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Characteristics of machined surface controlled by cutting tools and conditions in machining of brittle material

Characteristics of machined surface controlled by cutting tools and conditions in machining of brittle material
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摘要 One of the ultra-precision machining methods was adapted for brittle material as well as soft material by using multi-arrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because the particles of grinding tools are irregular size and material can be fragile. Therefore, we were able to design tool paths and machine controlled pattern on surface by multi-arrayed diamond tips with uniform size made in MEMS fabrication and high speed spindle, and the maximum speed was about 3×105 r/min. We defined several parameters that can affect the machining surface. Those were multi-array of diamond tips (n×n), speed of air spindle and feeding rate. The surface roughness and surface texture can be controlled by those parameters for micro machining. One of the ultra-precision machining methods was adapted for brittle material as well as soft material by using multiarrayed diamond tips and high speed spindle. Conventional machining method is too hard to control surface roughness and surface texture against brittle material because the particles of grinding tools are irregular size and material can be fragile. Therefore, we were able to design tool paths and machine controlled pattern on surface by multi-arrayed diamond tips with uniform size made in MEMS fabrication and high speed spindle, and the maximum speed was about 3 × 10^5 r/min. We defined several parameters that can affect the machining surface. Those were multi-array of diamond tips (n × n), speed of air spindle and feeding rate. The surface roughness and surface texture can be controlled by those parameters for micro machining.
出处 《中国有色金属学会会刊:英文版》 CSCD 2009年第B09期194-201,共8页 Transactions of Nonferrous Metals Society of China
基金 supported by grants-in-aid for the National Core Research Center Program from MEST/KOSEF (No.R15-2006-022-02003-0) MKE (Ministry of Knowledge of Economy) of the project (Development of Micro Factory System)
关键词 加工表面 脆性材料 条件控制 刀具路径 表面粗糙度 特征 高速主轴 加工方法 brittle material surface roughness surface texture multi-arrayed tips micro machining
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参考文献6

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