摘要
基于高速摄像和电信号分析系统,采集了一定焊接工艺参数下脉冲MIG焊焊接过程的电信号,借助电信号小波分析设备对不稳定焊接过程进行了宏观分析,并对焊接熔滴过渡过程中的不稳定现象进行了高速摄像观察。观察发现,脉冲MIG焊不稳定焊接过程呈现出多种熔滴过渡形式,过渡熔滴形状多样,熔滴尺寸不均匀,熔滴形成过程中重心不稳,熔滴爆炸引起飞溅以及熔池振荡。通过对焊接过程不稳定现象的观察与分析,指出焊丝熔化能量的随机性以及熔滴上综合作用力的随机性是熔滴尺寸具有不确定性的根源。对脉冲MIG焊焊接过程不稳定现象的研究将有利于对焊接工艺性能进行有效控制。
Based on the high-speed video system and electrical signals analyzing in synchronous,the electrical signals and the photographs of molten droplet under certain welding parameters was collected,the unstable phenomenon of welding process in pulsed MIG welding was studied.It was observed that the unstable welding process of the pulsed MIG welding presented various forms of droplet transfer,the shape and size of molten drop were diverse,the barycenter of melting drop was unstable,droplet exploding brought spatt...
出处
《焊接学报》
EI
CAS
CSCD
北大核心
2008年第4期13-17,113-114,共7页
Transactions of The China Welding Institution
基金
国家自然科学基金资助项目(50575074)
广东省自然科学基金资助项目(07006479)
关键词
脉冲MIG焊
不稳定过渡
熔滴尺寸
熔滴重心
熔池振荡
pulsed MIG welding
unstable transition
size of molten droplet
melting droplet barycenter
oscillation of weld pool
