The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiP...The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.展开更多
The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,...The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,the morphology of the primary MnSb phase transformed from developed dendritic-like to equiaxed-like,and the grain size decreased by approximately 93%.Refinement of the primary MnSb phase can be attributed to the constituent supercooling in front of the solidification interface,which promoted nucleation of the primary MnSb phase.The constituent supercooling can be linked to the enrichment of the Mn solute induced by the magnetic force and the Lorentz force that drove Mn solute migration and suppressed convection.展开更多
Nowadays,magnesium alloys are emerging in biomedical implants for their similar properties to natural bones.However,the rapid degradation of magnesium alloys in biological media hinders successful implantation.Refinem...Nowadays,magnesium alloys are emerging in biomedical implants for their similar properties to natural bones.However,the rapid degradation of magnesium alloys in biological media hinders successful implantation.Refinement of microstructure,as well as reinforcement particles can significantly improve the degradation rate.In this work,multi-pass friction stir processing(FSP)was proposed to synthesize WE43/nano-hydroxyapatite(n HA)surface composite,the microstructure,reinforced particle distribution,micro-hardness,corrosion behavior and in-vitro bioactivity were studied.The subsequent FSP passes of WE43 alloy and WE43/n HA composite refined the grain size which was reduced by 94.29%and 95.92%(2.63 and 1.88μm,respectively)compared to base metal after three passes.This resulted in increasing the microhardness by 120%(90.86 HV0.1)and 135%(105.59 HV0.1)for the WE43 and WE43-n HA,respectively.It is found that increasing FSP passes improved the uniform distribution of n HA particles within the composite matrix which led to improved corrosion resistance and less degradation rate.The corrosion rate of the FSPed WE43/n HA composite after three passes was reduced by 38.2%(4.13 mm/year)and the degradation rate was reduced by 69.7%(2.87 mm/y).This is attributed to secondary phase(Mg24Y5and Mg41Nd5)particle fragmentation and redistribution,as well as a homogeneous distribution of n HA.Additionally,the growing Ca-P and Mg(OH)2layer formed on the surface represented a protective layer that reduced the degradation rate.The wettability test revealed a relatively hydrophilic surface with water contact angle of 49.1±2.2°compared to 71.2±2.1°for base metal.Also,biomineralization test showed that apatite layer grew after immersion 7d in simulated body fluid with atomic ratio of Ca/P 1.60 approaching the stoichiometric ratio(1.67)indicating superior bioactivity of FSPed WE43/n HA composite after three passes.These results raise that the grain refinement by FSP and introduction of n HA particles significantly improved the degradation rate and in-vitro bioactivity of WE43 alloy for biomedical applications.展开更多
Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the str...Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the strength and ductility(within tens of seconds).The larger the pulse current and number of pulses,the better the mechanical properties.Interestingly,this research found that when the heat input determined by pulse current and number of pulses exceeds a certain threshold(pulse current intensity is 2000 A,number of pulses is 10),increasing the number of repeat time could also effectively improve the mechanical properties.A tensile strength of 210 MPa and a ductility of 14.0%could be obtained with reasonable EPP parameters(pulse current intensity is 2000 A,number of pulses is 10,and repeat number is 2),which is similar to those of conventional annealing(e.g.,tensile strength is 272 MPa,elongation is 28.3%).The microstructure evolution analysis shows that EPP can effectively improve the bonding quality between the deposited particles by recrystallization,promote grain growth and the formation of twins,which is the main reason for the improvement of mechanical properties.展开更多
Rapid surface resolidification with a high powered CO2-laser was performed in preparing directionally solidified Al2O3/YAG/ZrO2 ternary eutectic ceramic in situ composite.The effects of laser processing parameters on ...Rapid surface resolidification with a high powered CO2-laser was performed in preparing directionally solidified Al2O3/YAG/ZrO2 ternary eutectic ceramic in situ composite.The effects of laser processing parameters on the solidification microstructure characteristics and thermal properties were studied by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and synthetically thermal analysis(STA).Detailed investigations of the influence of laser power and scanning rate on the preparation and microstructural parameters of the ternary eutectic were presented.Moreover, the eutectic phase separation rule at high temperature was discussed.The results indicate that solidification microstructure of the ternary eutectic composite is greatly influenced by the laser processing parameters.The synthetically thermal analysis shows that the eutectic temperature of ternary Al2O3/YAG/ZrO2 composite is 1 738℃,well matching the phase diagram of Al2O3-Y2O3-ZrO2.展开更多
Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusi...Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.展开更多
Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure r...Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.展开更多
The structure transition inside the Co-81.5at.%B alloy liquid has been studied by an in-situ magnetization measurement.A crossover was observed on the 1/M-T curve during the overheating process,indicating that a liqui...The structure transition inside the Co-81.5at.%B alloy liquid has been studied by an in-situ magnetization measurement.A crossover was observed on the 1/M-T curve during the overheating process,indicating that a liquid-liquid structure transition(LLST)took place in the melt.Based on this information,the effects of LLST on the solidification behavior,microstructure and tribology property were investigated experimentally.The sample solidified with the LLST exhibits significantly different solidification behaviors,i.e.,the nucleation undercooling and the recalescence extent are conspicuously enlarged,and the solidification time is shortened.As a result,the microstructure is effectively refined and homogenized,and the hardness and wear resistance are significantly enhanced.The present work might be helpful for not only theoretically understanding the influence of LLST on the solidification behavior but also providing an alternative approach to tailor the microstructure and properties.展开更多
Graphdiyne(GDY)is a two-dimensional carbon allotrope with exceptional physical and chemical properties that is gaining increasing attention.However,its efficient and scalable synthesis remains a significant challenge....Graphdiyne(GDY)is a two-dimensional carbon allotrope with exceptional physical and chemical properties that is gaining increasing attention.However,its efficient and scalable synthesis remains a significant challenge.We present a microwave-assisted approach for its continuous,large-scale production which enables synthesis at a rate of 0.6 g/h,with a yield of up to 90%.The synthesized GDY nanosheets have an average diameter of 246 nm and a thickness of 4 nm.We used GDY as a stable coating for potassium(K)metal anodes(K@GDY),taking advantage of its unique molecular structure to provide favorable paths for K-ion transport.This modification significantly inhibited dendrite formation and improved the cycling stability of K metal batteries.Full-cells with perylene-3,4,9,10-tetracarboxylic dianhydride(PTCDA)cathodes showed the clear superiority of the K@GDY anodes over bare K anodes in terms of performance,stability,and cycle life.The K@GDY maintained a stable voltage plateau and gave an excellent capacity retention after 600 cycles with nearly 100%Coulombic efficiency.This work not only provides a scalable and efficient way for GDY synthesis but also opens new possibilities for its use in energy storage and other advanced technologies.展开更多
Excellent detonation performances and low sensitivity are prerequisites for the deployment of energetic materials.Exploring the underlying factors that affect impact sensitivity and detonation performances as well as ...Excellent detonation performances and low sensitivity are prerequisites for the deployment of energetic materials.Exploring the underlying factors that affect impact sensitivity and detonation performances as well as exploring how to obtain materials with desired properties remains a long-term challenge.Machine learning with its ability to solve complex tasks and perform robust data processing can reveal the relationship between performance and descriptive indicators,potentially accelerating the development process of energetic materials.In this background,impact sensitivity,detonation performances,and 28 physicochemical parameters for 222 energetic materials from density functional theory calculations and published literature were sorted out.Four machine learning algorithms were employed to predict various properties of energetic materials,including impact sensitivity,detonation velocity,detonation pressure,and Gurney energy.Analysis of Pearson coefficients and feature importance showed that the heat of explosion,oxygen balance,decomposition products,and HOMO energy levels have a strong correlation with the impact sensitivity of energetic materials.Oxygen balance,decomposition products,and density have a strong correlation with detonation performances.Utilizing impact sensitivity of 2,3,4-trinitrotoluene and the detonation performances of 2,4,6-trinitrobenzene-1,3,5-triamine as the benchmark,the analysis of feature importance rankings and statistical data revealed the optimal range of key features balancing impact sensitivity and detonation performances:oxygen balance values should be between-40%and-30%,density should range from 1.66 to 1.72 g/cm^(3),HOMO energy levels should be between-6.34 and-6.31 eV,and lipophilicity should be between-1.0 and 0.1,4.49 and 5.59.These findings not only offer important insights into the impact sensitivity and detonation performances of energetic materials,but also provide a theoretical guidance paradigm for the design and development of new energetic materials with optimal detonation performances and reduced sensitivity.展开更多
GH4169 joints manufactured by Linear Friction Welding(LFW)are subjected to tensile test and stair-case method to evaluate the High Cycle Fatigue(HCF)performance at 650℃.The yield and ultimate tensile strengths are 58...GH4169 joints manufactured by Linear Friction Welding(LFW)are subjected to tensile test and stair-case method to evaluate the High Cycle Fatigue(HCF)performance at 650℃.The yield and ultimate tensile strengths are 582 MPa and 820 MPa,respectively.The HCF strength of joint reaches 400 MPa,which is slightly lower than that of Base Metal(BM),indicating reliable quality of this type of joint.The microstructure observation results show that all cracks initiate at the inside of specimens and transfer into deeper region with decrease of external stress,and the crack initiation site is related with microhardness of matrix.The Electron Backscattered Diffraction(EBSD)results of the observed regions with different distances to fracture show that plastic deformation plays a key role in HCF,and the Schmid factor of most grains near fracture exceeds 0.4.In addition,the generation of twins plays a vital role in strain concentration release and coordinating plastic deformation among grains.展开更多
Theβsolidifiedγ-TiAl alloy holds important application value in the aerospace industry,while its com-plex phase compositions and geometric structures pose challenges to its microstructure control during the thermal-...Theβsolidifiedγ-TiAl alloy holds important application value in the aerospace industry,while its com-plex phase compositions and geometric structures pose challenges to its microstructure control during the thermal-mechanical process.The microstructure evolution of Ti-43Al-4Nb-1Mo-0.2B alloy at 1200℃/0.01 s−1 was investigated to clarify the coupling role of dynamic recrystallization(DRX)and phase transformation.The results revealed that the rate of DRX inα2+γlamellar colonies was comparatively slower than that inβo+γmixed structure,instead being accompanied by intense lamellar kinking and rotation.The initiation and development rates of DRX inα2,βo,andγphases decreased sequentially.The asynchronous DRX of the various geometric structures and phase compositions resulted in the un-even deformed microstructure,and the dynamic softening induced by lamellar kinking and rotation was replaced by strengthened DRX as strain increased.Additionally,the blockyα2 phase and the terminals ofα2 lamellae were the preferential DRX sites owing to the abundant activated slip systems.Theα2→βo transformation within lamellar colonies facilitated DRX and fragment ofα2 lamellae,while theα2→γtransformation promoted the decomposition ofα2 lamellae and DRX ofγlamellae.Moreover,the var-iedβo+γmixed structures underwent complicated evolution:(1)Theγ→βo transformation occurred at boundaries of lamellar colonies,followed by simultaneous DRX ofγlamellar terminals and neighboringβo phase;(2)DRX occurred earlier within the band-likeβo phase,with the delayed DRX in enclosedγphase;(3)DRX within theβo synapses and neighboringγphase was accelerated owing to generation of elastic stress field;(4)Dispersedβo particles triggered particle stimulated nucleation(PSN)ofγphase.Eventually,atomic diffusion along crystal defects inβo andγphases caused fracture of band-likeβo phase and formation of massiveβo particles,impeding grain boundary migration and hindering DRXed grain growth ofγphase.展开更多
Small-sized Cd_(x) Zn_(1-x) S solid solution nanomaterial is an important candidate for efficient photocatalytic hydrogen evolution(PHE),but it still suffers from easy agglomeration,severe photo corrosion,and fast pho...Small-sized Cd_(x) Zn_(1-x) S solid solution nanomaterial is an important candidate for efficient photocatalytic hydrogen evolution(PHE),but it still suffers from easy agglomeration,severe photo corrosion,and fast photogenerated electron-hole recombination.To tackle these issues,herein,we propose a new strategy to modify Cd_(x) Zn_(1-x) S nanoreactors by the simultaneous utilization of ionic-liquid-assisted morphology engineering and MXene-incorporating method.That is,we designed and synthesized a novel hierarchi-cal Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) Schottky junction composite through the in-situ deposition of ultrathin Cd_(0.8) Zn_(0.2) S nanosheets on unique IL-modified Ti_(3) C_(2) MXenes by a one-pot solvothermal method for efficiently PHE.The unique construction strategy tailors the thickness of ultrathin Cd_(0.8) Zn_(0.2) S nanosheets and prevents them from stacking and agglomeration,and especially,optimizes their charge transfer pathways during the photocatalytic process.Compared with pristine Cd_(0.8) Zn_(0.2) S nanosheets,Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) has abun-dant photogenerated electrons available on the Ti_(3) C_(2) surface for proton reduction reaction,owing to the absence of deep-trapped electrons,suppression of electron-hole recombination in Cd_(0.8) Zn_(0.2) S and high-efficiency charge separation at the Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) Schottky junction interface.Moreover,the hy-drophilicity,electrical conductivity,visible-light absorption capacity,and surficial hydrogen desorption of Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) heterostructure are significantly improved.As a result,the heterostructure exhibits out-standing photocatalytic stability and super high apparent quantum efficiency,being rendered as one of the best noble-metal-free Cd-Zn-S-based photocatalysts.This work illustrates the mechanisms of mor-phology control and heterojunction construction in controlling the catalytic behavior of photocatalysts and highlights the great potential of the IL-assisted route in the synthesis of high-performance MXene-based heterostructures for photocatalytic hydrogen evolution.展开更多
Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excell...Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.展开更多
The pre-weld heat treatment was carried out to obtain different initial microstructures of the GH4169 superalloy,and then Linear Friction Welding(LFW)was performed.The effect of the pre-weld heat treatment on the micr...The pre-weld heat treatment was carried out to obtain different initial microstructures of the GH4169 superalloy,and then Linear Friction Welding(LFW)was performed.The effect of the pre-weld heat treatment on the microstructure evolution and mechanical properties of the joint was analyzed,and the joint electrochemical corrosion behavior as well as the hot corrosion behavior was studied.The results show that the joint hardness of Base Metal(BM)increases after pre-weld heat treatment,and the strengthening phasesγ′andγ″further precipitate.However,the precipitation phases dissolve significantly in the Weld Zone(WZ)due to the thermal process of LFW.The corrosion resistance in BM is reduced after the pre-weld heat treatment,while it is similar in WZ with a slight decrease.The surface morphology of the BM and WZ can be generally divided into a loose and porous matrix and a scattered oxide particle layer after hot corrosion.The joint cross section exhibits a Cr-depleted zone with the diffusion of Cr to form an oxide film.The corrosion product mainly consists of Fe_(2)O_(3)/Fe_(3)O_(4) as the outer layer and Cr_(2)O_(3) as the inner layer.展开更多
1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-...1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.展开更多
The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficien...The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.展开更多
The operation of deep-sea underwater vehicles relies entirely on onboard batteries.However,the extreme deep-sea conditions,characterized by ultrahigh hydraulic pressure,low temperature,and seawater conductivity,pose s...The operation of deep-sea underwater vehicles relies entirely on onboard batteries.However,the extreme deep-sea conditions,characterized by ultrahigh hydraulic pressure,low temperature,and seawater conductivity,pose significant challenges for battery development.These conditions drive the need for specialized designs in deep-sea batteries,incorporating critical aspects of power generation,protection,distribution,and management.Over time,deep-sea battery technology has evolved through multiple generations,with lithium(Li)batteries emerging in recent decades as the preferred power source due to their high energy and reduced operational risks.Although the rapid progress of Li batteries has notably advanced the capabilities of underwater vehicles,critical technical issues remain unresolved.This review first systematically presents the whole picture of deep-sea battery manufacturing,focusing on Li batteries as the current mainstream solution for underwater power.It examines the key aspects of deep-sea Li battery development,including materials selection informed by electro-chemo-mechanics models,component modification and testing,and battery management systems specialized in software and hardware.Finally,it discusses the main challenges limiting the utilization of deep-sea batteries and outlines promising directions for future development.Based on the systematic reflection on deep-sea batteries and discussion on deep-sea Li batteries,this review aims to provide a research foundation for developing underwater power tailored for extreme environmental exploration.展开更多
The synergy between corrosion protection and wear resistance is an effective strategy for the development of multifunctional coating to withstand complex working conditions.This study reports an epoxy resin coating fi...The synergy between corrosion protection and wear resistance is an effective strategy for the development of multifunctional coating to withstand complex working conditions.This study reports an epoxy resin coating filled with benzotriazole loaded metal-organic frameworks(BTA-MOFs)functionalized graphene oxide nanoribbons(GONR)that exhibit active anti-corrosion,act as a barrier to corrosive ion,and enhance wear resistance.The GONR@BTA-MOFs composite is synthesized through chemically etching multi-walled carbon nanotubes and subsequent electrostatic self-assembly corrosion inhibitors loaded MOFs onto the GONR.The composite demonstrates improved compatibility with epoxy resins compared to carbon nanotubes.The anti-corrosion performance of the composite coating is investigated using electrochemical impedance spectroscopy.After immersing in a 3.5 wt.%NaCl solution for 25 d,the alternating current impedance of the composite coating is three orders of magnitude higher than that of pure epoxy resin.Simultaneously,the controlled release of the corrosion inhibitor retards the deterioration of the coating after localized damage occurrence,which functions as active corrosion protection.The GONR@BTA-MOFs/EP composite coating exhibits the highest corrosion potential of-0.188 V and the lowest corrosion current of 3.162×10^(−9)A cm^(−2)in the Tafel test.Tribological studies reveal a reduction in the friction coefficient from 0.62 to 0.08 after incorporating GONR@BTA-MOFs in the coating,with the wear volume being seven times lower than that of pure epoxy resin.The excellent lubrication effect of the nanomaterials reduces the coefficient of friction of the coating,thereby improving the abrasion resistance of the coating.The synergy between the self-lubrication of the two-dimensional layered fillers and the corrosion resistance of the smart inhibitor containers suggests a promising strategy for enhancing the performance of epoxy resins under complex working conditions.展开更多
基金supported by the Natural Science Foundation of China(No.51975474)the Research Fund of the State Key Laboratory of Solidification Processing(NPU),China(No.2023-BJ-02)+1 种基金the Project funded by China Postdoctoral Science Founda-tion(No.2023M732871)the Fundamental Research Funds for the Central Universities(No.3102019JC001).
文摘The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.
基金supported by the National Key R&D Program of China(Grant No.2021YFB3501404)the fund of the State Key Laboratory of Solidification Processing in NWPU(Grant No.SKLSP202101).
文摘The obvious grain refinement of the primary MnSb phase has been observed in the Mn-89.7 wt%Sb alloy directionally solidified under a high-gradient magnetic field.With the application of a high-gradient magnetic field,the morphology of the primary MnSb phase transformed from developed dendritic-like to equiaxed-like,and the grain size decreased by approximately 93%.Refinement of the primary MnSb phase can be attributed to the constituent supercooling in front of the solidification interface,which promoted nucleation of the primary MnSb phase.The constituent supercooling can be linked to the enrichment of the Mn solute induced by the magnetic force and the Lorentz force that drove Mn solute migration and suppressed convection.
基金supported by the University Malaya(Grant code:FRGS/1/2022/TK10/UM/02/6)the National Natural Science Foundation of China(Grant No.51275414,No.51605387)Deanship of Scientific Research at King Khalid University for funding this work through the Large Groups Project under grant number RGP.2/303/44。
文摘Nowadays,magnesium alloys are emerging in biomedical implants for their similar properties to natural bones.However,the rapid degradation of magnesium alloys in biological media hinders successful implantation.Refinement of microstructure,as well as reinforcement particles can significantly improve the degradation rate.In this work,multi-pass friction stir processing(FSP)was proposed to synthesize WE43/nano-hydroxyapatite(n HA)surface composite,the microstructure,reinforced particle distribution,micro-hardness,corrosion behavior and in-vitro bioactivity were studied.The subsequent FSP passes of WE43 alloy and WE43/n HA composite refined the grain size which was reduced by 94.29%and 95.92%(2.63 and 1.88μm,respectively)compared to base metal after three passes.This resulted in increasing the microhardness by 120%(90.86 HV0.1)and 135%(105.59 HV0.1)for the WE43 and WE43-n HA,respectively.It is found that increasing FSP passes improved the uniform distribution of n HA particles within the composite matrix which led to improved corrosion resistance and less degradation rate.The corrosion rate of the FSPed WE43/n HA composite after three passes was reduced by 38.2%(4.13 mm/year)and the degradation rate was reduced by 69.7%(2.87 mm/y).This is attributed to secondary phase(Mg24Y5and Mg41Nd5)particle fragmentation and redistribution,as well as a homogeneous distribution of n HA.Additionally,the growing Ca-P and Mg(OH)2layer formed on the surface represented a protective layer that reduced the degradation rate.The wettability test revealed a relatively hydrophilic surface with water contact angle of 49.1±2.2°compared to 71.2±2.1°for base metal.Also,biomineralization test showed that apatite layer grew after immersion 7d in simulated body fluid with atomic ratio of Ca/P 1.60 approaching the stoichiometric ratio(1.67)indicating superior bioactivity of FSPed WE43/n HA composite after three passes.These results raise that the grain refinement by FSP and introduction of n HA particles significantly improved the degradation rate and in-vitro bioactivity of WE43 alloy for biomedical applications.
基金This work was supported by the National Natural Science Foundation of China(Nos.52061135101,52071265)the Project of the State Key Laboratory of Solidification Processing(Northwestern Polytechnical University,China)(No.2021-TZ-01).
文摘Electric Pulse Processing(EPP)treatment was innovatively introduced to optimize the strength and ductility of the CSAMed Cu deposits.The results show that EPP is an efficient and fast post-treatment to improve the strength and ductility(within tens of seconds).The larger the pulse current and number of pulses,the better the mechanical properties.Interestingly,this research found that when the heat input determined by pulse current and number of pulses exceeds a certain threshold(pulse current intensity is 2000 A,number of pulses is 10),increasing the number of repeat time could also effectively improve the mechanical properties.A tensile strength of 210 MPa and a ductility of 14.0%could be obtained with reasonable EPP parameters(pulse current intensity is 2000 A,number of pulses is 10,and repeat number is 2),which is similar to those of conventional annealing(e.g.,tensile strength is 272 MPa,elongation is 28.3%).The microstructure evolution analysis shows that EPP can effectively improve the bonding quality between the deposited particles by recrystallization,promote grain growth and the formation of twins,which is the main reason for the improvement of mechanical properties.
基金Project(50772090)supported by the National Natural Science Foundation of ChinaProject(04G53048)supported by the Aeronautical Science Foundation of China+4 种基金Project(20040699035)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(W018101)supported by the Foundation Research Fund of Northwestern Polytechnical University,ChinaProject(2007AMM004)supported by the Opening Project of State Key Laboratory for Advanced Metals and Materials,ChinaProject supported by the Fund of the State Key Laboratory of Solidification Processing in Northwestern Polytechnical University,ChinaProject supported by the Scientific Research Start-up Foundation for Outstanding Persons in Northwestern Polytechnical University,China
文摘Rapid surface resolidification with a high powered CO2-laser was performed in preparing directionally solidified Al2O3/YAG/ZrO2 ternary eutectic ceramic in situ composite.The effects of laser processing parameters on the solidification microstructure characteristics and thermal properties were studied by scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and synthetically thermal analysis(STA).Detailed investigations of the influence of laser power and scanning rate on the preparation and microstructural parameters of the ternary eutectic were presented.Moreover, the eutectic phase separation rule at high temperature was discussed.The results indicate that solidification microstructure of the ternary eutectic composite is greatly influenced by the laser processing parameters.The synthetically thermal analysis shows that the eutectic temperature of ternary Al2O3/YAG/ZrO2 composite is 1 738℃,well matching the phase diagram of Al2O3-Y2O3-ZrO2.
基金supported by the National Science and Technology Major Project,China(No.2019-VI-0004-0118)the National Natural Science Foundation of China(No.51771152)the National Key R&D Program of China(No.2018YFB1106800)。
文摘Microstructure,texture,and mechanical properties of the extruded Mg-2.49Nd-1.82Gd-0.2Zn-0.2Zr alloy were investigated at different extrusion temperatures(260 and 320℃),extrusion ratios(10:1,15:1,and 30:1),and extrusion speeds(3 and 6 mm/s).The experimental results exhibited that the grain sizes after extrusion were much finer than that of the homogenized alloy,and the second phase showed streamline distribution along the extrusion direction(ED).With extrusion temperature increased from 260 to 320℃,the microstructure,texture,and mechanical properties of alloys changed slightly.The dynamic recrystallization(DRX)degree and grain sizes enhanced as the extrusion ratio increased from 10:1 to 30:1,and the strength gradually decreased but elongation(EL)increased.With the extrusion speed increased from 3 to 6 mm/s,the grain sizes and DRX degree increased significantly,and the samples presented the typical<2111>-<1123>rare-earth(RE)textures.The alloy extruded at 260℃ with extrusion ratio of 10:1 and extrusion speed of 3 mm/s showed the tensile yield strength(TYS)of 213 MPa and EL of 30.6%.After quantitatively analyzing the contribution of strengthening mechanisms,it was found that the grain boundary strengthening and dislocation strengthening played major roles among strengthening contributions.These results provide some guidelines for enlarging the industrial application of extruded Mg-RE alloy.
基金supported by the National Natural Science Foundation of China(Nos.52130204,52174376,52202070)the Guangdong Basic and Applied Basic Research Foundation(No.2021B1515120028)+5 种基金the TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)the Aeronautical Science Foundation of China(No.20220042053001)the Science and Technology Innovation Team Plan of ShaanXi Province(No.2021TD-17)the Thousands Person Plan of Jiangxi Province(No.JXSQ2020102131)the Xi’an Science and Technology Program(No.21ZCZZHXJS-QCY6-0005)the Fundamental Research Funds for the Central Universities(Nos.D5000230348 and D5000220057).
文摘Microstructure evolution and solidification behaviour of ZrB_(2)-SiC composite ceramics fabricated by laser surface zone-melting were investigated.Microstructure coarsening at high scanning speed and mi-crostructure refining after turning off the laser was observed due to the changes in the solidification rate.The solidification behaviour from bottom to top of the molten pool was studied,where there are some coarsen eutectic bands caused by the secondary heating of the melting pool on the solidified eu-tectic zone in the molten pool.The deviation of melt composition from the eutectic ratio due to the volatilization of SiC can form a coarse primary ZrB_(2) phase among fine eutectic structure(single-phase instability),and the constitutional supercooling due to the accumulation of impurity elements can form coarse eutectic dendrites among fine eutectic structure(two-phase instability).Both single-phase insta-bility and two-phase instability are adverse to the mechanical properties,which should be prevented by adjusting the composition of raw materials and the solidification process.
基金financially supported by the fund of National Key Laboratory for Precision Hot Processing of Metals(No.6142909200104)Shanghai Sailing Program+2 种基金National Training Program of Innovation and Entrepreneurship for Undergraduates(No.S202010699137)Natural Science Foundation of China(Nos.51690164 and 51801161)the Fundamental Research Funds for the Central Universities。
文摘The structure transition inside the Co-81.5at.%B alloy liquid has been studied by an in-situ magnetization measurement.A crossover was observed on the 1/M-T curve during the overheating process,indicating that a liquid-liquid structure transition(LLST)took place in the melt.Based on this information,the effects of LLST on the solidification behavior,microstructure and tribology property were investigated experimentally.The sample solidified with the LLST exhibits significantly different solidification behaviors,i.e.,the nucleation undercooling and the recalescence extent are conspicuously enlarged,and the solidification time is shortened.As a result,the microstructure is effectively refined and homogenized,and the hardness and wear resistance are significantly enhanced.The present work might be helpful for not only theoretically understanding the influence of LLST on the solidification behavior but also providing an alternative approach to tailor the microstructure and properties.
基金supported by National Natural Science Foundation of China(52302034,52402060,52202201,52021006)Beijing National Laboratory for Molecular Sciences(BNLMS-CXTD202001)+1 种基金Shenzhen Science and Technology Innovation Commission(KQTD20221101115627004)China Postdoctoral Science Foundation(2024T170972)。
文摘Graphdiyne(GDY)is a two-dimensional carbon allotrope with exceptional physical and chemical properties that is gaining increasing attention.However,its efficient and scalable synthesis remains a significant challenge.We present a microwave-assisted approach for its continuous,large-scale production which enables synthesis at a rate of 0.6 g/h,with a yield of up to 90%.The synthesized GDY nanosheets have an average diameter of 246 nm and a thickness of 4 nm.We used GDY as a stable coating for potassium(K)metal anodes(K@GDY),taking advantage of its unique molecular structure to provide favorable paths for K-ion transport.This modification significantly inhibited dendrite formation and improved the cycling stability of K metal batteries.Full-cells with perylene-3,4,9,10-tetracarboxylic dianhydride(PTCDA)cathodes showed the clear superiority of the K@GDY anodes over bare K anodes in terms of performance,stability,and cycle life.The K@GDY maintained a stable voltage plateau and gave an excellent capacity retention after 600 cycles with nearly 100%Coulombic efficiency.This work not only provides a scalable and efficient way for GDY synthesis but also opens new possibilities for its use in energy storage and other advanced technologies.
基金supported by the Fundamental Research Funds for the Central Universities(Grant No.2682024GF019)。
文摘Excellent detonation performances and low sensitivity are prerequisites for the deployment of energetic materials.Exploring the underlying factors that affect impact sensitivity and detonation performances as well as exploring how to obtain materials with desired properties remains a long-term challenge.Machine learning with its ability to solve complex tasks and perform robust data processing can reveal the relationship between performance and descriptive indicators,potentially accelerating the development process of energetic materials.In this background,impact sensitivity,detonation performances,and 28 physicochemical parameters for 222 energetic materials from density functional theory calculations and published literature were sorted out.Four machine learning algorithms were employed to predict various properties of energetic materials,including impact sensitivity,detonation velocity,detonation pressure,and Gurney energy.Analysis of Pearson coefficients and feature importance showed that the heat of explosion,oxygen balance,decomposition products,and HOMO energy levels have a strong correlation with the impact sensitivity of energetic materials.Oxygen balance,decomposition products,and density have a strong correlation with detonation performances.Utilizing impact sensitivity of 2,3,4-trinitrotoluene and the detonation performances of 2,4,6-trinitrobenzene-1,3,5-triamine as the benchmark,the analysis of feature importance rankings and statistical data revealed the optimal range of key features balancing impact sensitivity and detonation performances:oxygen balance values should be between-40%and-30%,density should range from 1.66 to 1.72 g/cm^(3),HOMO energy levels should be between-6.34 and-6.31 eV,and lipophilicity should be between-1.0 and 0.1,4.49 and 5.59.These findings not only offer important insights into the impact sensitivity and detonation performances of energetic materials,but also provide a theoretical guidance paradigm for the design and development of new energetic materials with optimal detonation performances and reduced sensitivity.
基金supported by the National Natural Science Foundation of China(Nos.52074228,52305420,and 51875470)the China Postdoctoral Science Foundation(No.2023M742830)。
文摘GH4169 joints manufactured by Linear Friction Welding(LFW)are subjected to tensile test and stair-case method to evaluate the High Cycle Fatigue(HCF)performance at 650℃.The yield and ultimate tensile strengths are 582 MPa and 820 MPa,respectively.The HCF strength of joint reaches 400 MPa,which is slightly lower than that of Base Metal(BM),indicating reliable quality of this type of joint.The microstructure observation results show that all cracks initiate at the inside of specimens and transfer into deeper region with decrease of external stress,and the crack initiation site is related with microhardness of matrix.The Electron Backscattered Diffraction(EBSD)results of the observed regions with different distances to fracture show that plastic deformation plays a key role in HCF,and the Schmid factor of most grains near fracture exceeds 0.4.In addition,the generation of twins plays a vital role in strain concentration release and coordinating plastic deformation among grains.
基金financially supported by the National Key Re-search and Development Program of China(No.2021YFB3702604)the National Natural Science Foundation of China(No.52174377)+1 种基金the Chongqing Natural Science Foundation Project(No.CSTB2023NSCQ-MSX0824)This work was also supported by the Shaanxi Materials Analysis&Research Center and the Analytical&Testing Center of NPU.
文摘Theβsolidifiedγ-TiAl alloy holds important application value in the aerospace industry,while its com-plex phase compositions and geometric structures pose challenges to its microstructure control during the thermal-mechanical process.The microstructure evolution of Ti-43Al-4Nb-1Mo-0.2B alloy at 1200℃/0.01 s−1 was investigated to clarify the coupling role of dynamic recrystallization(DRX)and phase transformation.The results revealed that the rate of DRX inα2+γlamellar colonies was comparatively slower than that inβo+γmixed structure,instead being accompanied by intense lamellar kinking and rotation.The initiation and development rates of DRX inα2,βo,andγphases decreased sequentially.The asynchronous DRX of the various geometric structures and phase compositions resulted in the un-even deformed microstructure,and the dynamic softening induced by lamellar kinking and rotation was replaced by strengthened DRX as strain increased.Additionally,the blockyα2 phase and the terminals ofα2 lamellae were the preferential DRX sites owing to the abundant activated slip systems.Theα2→βo transformation within lamellar colonies facilitated DRX and fragment ofα2 lamellae,while theα2→γtransformation promoted the decomposition ofα2 lamellae and DRX ofγlamellae.Moreover,the var-iedβo+γmixed structures underwent complicated evolution:(1)Theγ→βo transformation occurred at boundaries of lamellar colonies,followed by simultaneous DRX ofγlamellar terminals and neighboringβo phase;(2)DRX occurred earlier within the band-likeβo phase,with the delayed DRX in enclosedγphase;(3)DRX within theβo synapses and neighboringγphase was accelerated owing to generation of elastic stress field;(4)Dispersedβo particles triggered particle stimulated nucleation(PSN)ofγphase.Eventually,atomic diffusion along crystal defects inβo andγphases caused fracture of band-likeβo phase and formation of massiveβo particles,impeding grain boundary migration and hindering DRXed grain growth ofγphase.
基金financial supports pro-vided by the National Natural Science Foundation of China(No.21905279)the Natural Science Foundation of Fujian Province(No.2020J05086).
文摘Small-sized Cd_(x) Zn_(1-x) S solid solution nanomaterial is an important candidate for efficient photocatalytic hydrogen evolution(PHE),but it still suffers from easy agglomeration,severe photo corrosion,and fast photogenerated electron-hole recombination.To tackle these issues,herein,we propose a new strategy to modify Cd_(x) Zn_(1-x) S nanoreactors by the simultaneous utilization of ionic-liquid-assisted morphology engineering and MXene-incorporating method.That is,we designed and synthesized a novel hierarchi-cal Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) Schottky junction composite through the in-situ deposition of ultrathin Cd_(0.8) Zn_(0.2) S nanosheets on unique IL-modified Ti_(3) C_(2) MXenes by a one-pot solvothermal method for efficiently PHE.The unique construction strategy tailors the thickness of ultrathin Cd_(0.8) Zn_(0.2) S nanosheets and prevents them from stacking and agglomeration,and especially,optimizes their charge transfer pathways during the photocatalytic process.Compared with pristine Cd_(0.8) Zn_(0.2) S nanosheets,Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) has abun-dant photogenerated electrons available on the Ti_(3) C_(2) surface for proton reduction reaction,owing to the absence of deep-trapped electrons,suppression of electron-hole recombination in Cd_(0.8) Zn_(0.2) S and high-efficiency charge separation at the Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) Schottky junction interface.Moreover,the hy-drophilicity,electrical conductivity,visible-light absorption capacity,and surficial hydrogen desorption of Cd_(0.8) Zn_(0.2) S/Ti_(3) C_(2) heterostructure are significantly improved.As a result,the heterostructure exhibits out-standing photocatalytic stability and super high apparent quantum efficiency,being rendered as one of the best noble-metal-free Cd-Zn-S-based photocatalysts.This work illustrates the mechanisms of mor-phology control and heterojunction construction in controlling the catalytic behavior of photocatalysts and highlights the great potential of the IL-assisted route in the synthesis of high-performance MXene-based heterostructures for photocatalytic hydrogen evolution.
基金supported by the National Natural Science Foundation of China(grant no.52231004 and 52072305).
文摘Mg alloy matrix composites reinforced with short carbon fibers(C_(sf)/Mg)are considered as potential candidates for integrated structural-functional electronic parts that satisfy the requirements of lightweight,excellent mechanical properties,and heat dissipation.However,the different characteristics of C_(sf)and Mg alloy make the interface a critical issue affecting the synergistic improvement of thermal and mechanical properties of the composites.Here,Cu coating with different thicknesses is introduced to modify the C_(sf)/Mg interface,so as to simultaneously enhance the thermal and mechanical performances,which can combine the advantages of coating modification and matrix alloying.Results reveal that thermal diffusivity(TD)of 3-C_(sf)-Cu/Mg composites is as high as 22.12 mm^(2)/s and an enhancement of 52.97%is achieved compared with C_(sf)/Mg composites,as well as 16.3%enhancement of ultimate compressive strength(UCS)in the longitudinal direction,8.84%improvement of UCS in the transverse direction,and 53.08%increasement of ultimate tensile strength(UTS).Such improvement can be ascribed to the formation of intermetallic compounds.The formation of intermetallic compounds can not only effectively alleviate the lattice distortion of the matrix and decrease interfacial thermal resistance,but also bear the loads.Our work is of great significance for designing C_(sf)/Mg composites with integrated structure and function.
基金supported by the National Natural Science Foundation of China(Nos.52074228,52305420 and 51875470)the Practice and Innovation Funds for Graduate Students of Northwestern Polytechnical University,China(No.PF2024053)the Xi’an Beilin District Science and Technology Planning Project,China(No.GX2349).
文摘The pre-weld heat treatment was carried out to obtain different initial microstructures of the GH4169 superalloy,and then Linear Friction Welding(LFW)was performed.The effect of the pre-weld heat treatment on the microstructure evolution and mechanical properties of the joint was analyzed,and the joint electrochemical corrosion behavior as well as the hot corrosion behavior was studied.The results show that the joint hardness of Base Metal(BM)increases after pre-weld heat treatment,and the strengthening phasesγ′andγ″further precipitate.However,the precipitation phases dissolve significantly in the Weld Zone(WZ)due to the thermal process of LFW.The corrosion resistance in BM is reduced after the pre-weld heat treatment,while it is similar in WZ with a slight decrease.The surface morphology of the BM and WZ can be generally divided into a loose and porous matrix and a scattered oxide particle layer after hot corrosion.The joint cross section exhibits a Cr-depleted zone with the diffusion of Cr to form an oxide film.The corrosion product mainly consists of Fe_(2)O_(3)/Fe_(3)O_(4) as the outer layer and Cr_(2)O_(3) as the inner layer.
基金supported by the National Natural Science Foundation of China(No.52061135101 and 52001078)the German Research Foundation(DFG,No.448318292)+3 种基金the Technology Innovation Guidance Special Foundation of Shaanxi Province(No.2023GXLH-085)the Fundamental Research Funds for the Central Universities(No.D5000240161)the Project of Key areas of innovation team in Shaanxi Province(No.2024RS-CXTD-20)The author Yingchun Xie thanks the support from the National Key R&D Program(No.2023YFE0108000).
文摘1.Introduction.Cold Spray(CS)is a highly advanced solid-state metal depo-sition process that was first developed in the 1980s.This innovative technique involves the high-speed(300-1200 m/s)impact deposition of micron-sized particles(5-50μm)to fabricate coatings[1-3].CS has been extensively used in a variety of coating applications,such as aerospace,automotive,energy,medical,marine,and others,to provide protection against high temperatures,corrosion,erosion,oxidation,and chemicals[4,5].Nowadays,the technical interest in CS is twofold:(i)as a repair process for damaged components,and(ii)as a solid-state additive manufacturing process.Compared to other fusion-based additive manufacturing(AM)technologies,Cold Spray Additive Manufacturing(CSAM)is a new member of the AM family that can enable the fabrication of deposits without undergoing melting.The chemical composition has been largely preserved from the powder to the deposit due to the minimal oxidation.The significant advantages of CSAM over other additive manufacturing processes include a high production rate,unlimited deposition size,high flexibility,and suitability for repairing damaged parts.
基金the National Natural Science Foundation of China(No.52275378)the National Key Laboratory for Precision Hot Processing of Metals(6142909200208)。
文摘The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.
基金support provided by National Key Research and Development Program of China(2023YFE0203000 and 2016YFC0300200)the NSAF(Grant No.U2330205)+3 种基金Full-Sea-Depth Battery Project(2020-XXXX-XX-246-00)Open project of Shaanxi Laboratory of Aerospace Power(2022ZY2-JCYJ-01-09)Fundamental Research Funds for the Central Universities,ND Basic Research Funds(G2022WD)the Innovation Team of Shaanxi Province。
文摘The operation of deep-sea underwater vehicles relies entirely on onboard batteries.However,the extreme deep-sea conditions,characterized by ultrahigh hydraulic pressure,low temperature,and seawater conductivity,pose significant challenges for battery development.These conditions drive the need for specialized designs in deep-sea batteries,incorporating critical aspects of power generation,protection,distribution,and management.Over time,deep-sea battery technology has evolved through multiple generations,with lithium(Li)batteries emerging in recent decades as the preferred power source due to their high energy and reduced operational risks.Although the rapid progress of Li batteries has notably advanced the capabilities of underwater vehicles,critical technical issues remain unresolved.This review first systematically presents the whole picture of deep-sea battery manufacturing,focusing on Li batteries as the current mainstream solution for underwater power.It examines the key aspects of deep-sea Li battery development,including materials selection informed by electro-chemo-mechanics models,component modification and testing,and battery management systems specialized in software and hardware.Finally,it discusses the main challenges limiting the utilization of deep-sea batteries and outlines promising directions for future development.Based on the systematic reflection on deep-sea batteries and discussion on deep-sea Li batteries,this review aims to provide a research foundation for developing underwater power tailored for extreme environmental exploration.
基金supported by the National Natural Science Foundation of China(No.52475216)the Guangdong Basic and Applied Basic Research Foundation(No.2023A1515240030)+2 种基金the Natural Science Foundation of Shaanxi Province(No.2024RSCXTD-62)the Research Fund of the State Key Laboratory of Solidification Processing(NPU)(No.2022-QZ-04)We would like to thank the Analytical&Testing Center of Northwestern Polytechnical University and the Shaanxi Materials Analysis and Research Center.
文摘The synergy between corrosion protection and wear resistance is an effective strategy for the development of multifunctional coating to withstand complex working conditions.This study reports an epoxy resin coating filled with benzotriazole loaded metal-organic frameworks(BTA-MOFs)functionalized graphene oxide nanoribbons(GONR)that exhibit active anti-corrosion,act as a barrier to corrosive ion,and enhance wear resistance.The GONR@BTA-MOFs composite is synthesized through chemically etching multi-walled carbon nanotubes and subsequent electrostatic self-assembly corrosion inhibitors loaded MOFs onto the GONR.The composite demonstrates improved compatibility with epoxy resins compared to carbon nanotubes.The anti-corrosion performance of the composite coating is investigated using electrochemical impedance spectroscopy.After immersing in a 3.5 wt.%NaCl solution for 25 d,the alternating current impedance of the composite coating is three orders of magnitude higher than that of pure epoxy resin.Simultaneously,the controlled release of the corrosion inhibitor retards the deterioration of the coating after localized damage occurrence,which functions as active corrosion protection.The GONR@BTA-MOFs/EP composite coating exhibits the highest corrosion potential of-0.188 V and the lowest corrosion current of 3.162×10^(−9)A cm^(−2)in the Tafel test.Tribological studies reveal a reduction in the friction coefficient from 0.62 to 0.08 after incorporating GONR@BTA-MOFs in the coating,with the wear volume being seven times lower than that of pure epoxy resin.The excellent lubrication effect of the nanomaterials reduces the coefficient of friction of the coating,thereby improving the abrasion resistance of the coating.The synergy between the self-lubrication of the two-dimensional layered fillers and the corrosion resistance of the smart inhibitor containers suggests a promising strategy for enhancing the performance of epoxy resins under complex working conditions.
