In three and six-axis free-bending equipment,the deformation zone length(A)is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured.In this study,a six degree of fr...In three and six-axis free-bending equipment,the deformation zone length(A)is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured.In this study,a six degree of freedom(6-DOF)parallel mechanism was used as the control mechanism of the bending die,and a new method of changing the deformation zone length(A)was proposed.Firstly,an idealized geometric model of free bending-based active motion was established.Then,the influence of the deformation zone length(A)on the bending moment and the bending radius of the tube was analyzed.In addition,the finite element simulation and a kinematic model of free bending-based active motion controlled by the 6-DOF parallel mechanism were established,and bending processes of the SS304 tube with different deformation zone lengths were investigated.Afterwards,the impact of the deformation zone length(A)on the bending radius,bending moment,wall thickness,and motion of the parallel mechanism were analyzed.Finally,experiments were carried out on the free-bending equipment based on the 6-DOF parallel mechanism.Experiments verified the rules in the theoretical analysis,finite element simulation,and kinematic simulation.展开更多
Forming zone length (FZL) is a key parameter of the lead-clad glass fiber extrusion dies, and an unsuitable FZL will lead to breakage of the glass fiber and/or unacceptable geometric and metallographic qualities of th...Forming zone length (FZL) is a key parameter of the lead-clad glass fiber extrusion dies, and an unsuitable FZL will lead to breakage of the glass fiber and/or unacceptable geometric and metallographic qualities of the product. The optimal FZL was determined theoretically based on a mathematical model established by upper bound method, and accepted Pb-GF wire was actually obtained experimentally by symmetric side-feed extrusion at a much lower temperature than that published before. The wire has features of fine grains, uniform diameter, good coaxiality and satisfied mechanical property. The results and conclusions obtained in the research can be used to design the forming tools for lead-clad glass fiber extrusion and have significance to further research on the extrusion of other complex wires of metal-clad brittle core.展开更多
The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molte...The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molten zone during zone refining was simulated using COMSOL Multiphysics software and experimentally validated. The simulated molten zone length showed good agreement with the actual measured length. The experimental study of tellurium purification by zone refining was conducted under the following conditions: three passes of zone refining, a hydrogen flow rate of 0.5 L/min, and molten zone movement speeds of 0.5 and 1.0 mm/min. The results demonstrated that the removal efficiencies of impurities such as Ca and Cu exceeded 95%, while the removal efficiency of phosphorus (P) reached over 70%. And the purity of tellurium reached 6N.展开更多
The characteristics of swirler flow field, including cold flow field and combustion flow field, in gas tur- bine combustor with two-stage swirler are studied by using particle image velocimetry （PIV）. Velocity compo...The characteristics of swirler flow field, including cold flow field and combustion flow field, in gas tur- bine combustor with two-stage swirler are studied by using particle image velocimetry （PIV）. Velocity compo- nents, fluctuation velocity, Reynolds stress and recirculation zone length are obtained, respectively. Influences of geometric parameter of primary hole, arrangement of primary hole, inlet air temperature, first-stage swirler an- gle and fuel/air ratio on flow field are investigated, respectively. The experimental results reveal that the primary recirculation zone lengths of combustion flow field are shorter than those of cold flow field, and the primary reeir- culation zone lengths decrease with the increase of inlet air temperature and fuel/air ratio. The change of the geo- metric parameter of primary hole casts an important influence on the swirler flow field in two-stage swirler com- bustor.展开更多
基金supported by the National Natural Science Foundation of China(Nos:U1937206,52175328,52105360)the Opening Project of State Key Lab of Digital Manufacturing Equipment&Technology(No.DMETKF2021004)+3 种基金Jiangsu Province Key Research and Development Project(No.BE2019007-2)Fundamental Research Funds for the Central Universities(No.NS2021046)Ningbo"science and technology innovation 2025"major special project(No.2020Z078)Natural Science Foundation of Jiangsu Province(No.BK20200453).
文摘In three and six-axis free-bending equipment,the deformation zone length(A)is a fixed mechanical structure parameter modified when the relevant structure is redesigned and manufactured.In this study,a six degree of freedom(6-DOF)parallel mechanism was used as the control mechanism of the bending die,and a new method of changing the deformation zone length(A)was proposed.Firstly,an idealized geometric model of free bending-based active motion was established.Then,the influence of the deformation zone length(A)on the bending moment and the bending radius of the tube was analyzed.In addition,the finite element simulation and a kinematic model of free bending-based active motion controlled by the 6-DOF parallel mechanism were established,and bending processes of the SS304 tube with different deformation zone lengths were investigated.Afterwards,the impact of the deformation zone length(A)on the bending radius,bending moment,wall thickness,and motion of the parallel mechanism were analyzed.Finally,experiments were carried out on the free-bending equipment based on the 6-DOF parallel mechanism.Experiments verified the rules in the theoretical analysis,finite element simulation,and kinematic simulation.
文摘Forming zone length (FZL) is a key parameter of the lead-clad glass fiber extrusion dies, and an unsuitable FZL will lead to breakage of the glass fiber and/or unacceptable geometric and metallographic qualities of the product. The optimal FZL was determined theoretically based on a mathematical model established by upper bound method, and accepted Pb-GF wire was actually obtained experimentally by symmetric side-feed extrusion at a much lower temperature than that published before. The wire has features of fine grains, uniform diameter, good coaxiality and satisfied mechanical property. The results and conclusions obtained in the research can be used to design the forming tools for lead-clad glass fiber extrusion and have significance to further research on the extrusion of other complex wires of metal-clad brittle core.
基金financial support from the National Key Research and Development Program of China(No.2023YFC2907904)the National Natural Science Foundation of China(Nos.52374364,52104355,52074363)+1 种基金National Sustainable Development Agenda Innovation Demonstration Zones:Provincial Special“Open Competition”Project in Chenzhou,China(No.2022sfq57)Postdoctoral Innovation Talent Support Program,China(No.BX20230438)。
文摘The effect of temperature on molten zone length was investigated through simulation to optimize the control of molten zone length during the experimental process. The temperature gradient distribution within the molten zone during zone refining was simulated using COMSOL Multiphysics software and experimentally validated. The simulated molten zone length showed good agreement with the actual measured length. The experimental study of tellurium purification by zone refining was conducted under the following conditions: three passes of zone refining, a hydrogen flow rate of 0.5 L/min, and molten zone movement speeds of 0.5 and 1.0 mm/min. The results demonstrated that the removal efficiencies of impurities such as Ca and Cu exceeded 95%, while the removal efficiency of phosphorus (P) reached over 70%. And the purity of tellurium reached 6N.
基金Supported by the National Natural Science Foundation of China(50906040)the Nanjing University of Aeronautics and Astronautics Research Funding(NZ2012107,NS2010052)~~
文摘The characteristics of swirler flow field, including cold flow field and combustion flow field, in gas tur- bine combustor with two-stage swirler are studied by using particle image velocimetry （PIV）. Velocity compo- nents, fluctuation velocity, Reynolds stress and recirculation zone length are obtained, respectively. Influences of geometric parameter of primary hole, arrangement of primary hole, inlet air temperature, first-stage swirler an- gle and fuel/air ratio on flow field are investigated, respectively. The experimental results reveal that the primary recirculation zone lengths of combustion flow field are shorter than those of cold flow field, and the primary reeir- culation zone lengths decrease with the increase of inlet air temperature and fuel/air ratio. The change of the geo- metric parameter of primary hole casts an important influence on the swirler flow field in two-stage swirler com- bustor.
