The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiP...The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.展开更多
Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to cap...Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to capture the process of interface migration of the alloy liquid,allowing for an analysis of the relationship between the morphological characteristics of the alloy liquid solidification front and the degree of undercooling.Additionally,the microstructure of the alloy was examined using metallographic microscopy,leading to a systematic study of the microscopic morphological characteristics and evolution laws of the refined structure during rapid solidification.The research reveals that the grain refining mechanism of the Ni-Cu-Co ternary alloy is consistent with that of the binary alloy(Ni-Cu).Specifically,under low undercooling conditions,intense dendritic remelting was found to cause grain refinement,while under high undercooling conditions,recrystallization driven by accumulated stress and plastic strain resulting from the interaction between the liquid flow and the primary dendrites caused by rapid solidification was identified as the main factor contributing to grain refinement.Furthermore,the study highlights the significant role of the Co element in influencing the solidification rate and reheat effect of the alloy.The addition of Co was also found to facilitate the formation of non-segregated solidification structure,indicating its importance in the overall solidification process.展开更多
A series of Co-Sn alloys with Sn content ranging from 12% to 32%（mole fraction） were undercooled to different degrees below the equilibrium liquidus temperature and the solidification behaviors were investigated by ...A series of Co-Sn alloys with Sn content ranging from 12% to 32%（mole fraction） were undercooled to different degrees below the equilibrium liquidus temperature and the solidification behaviors were investigated by monitoring the temperature recalescence and examing the solidification microstructures.A boundary clearly exists,which separates the coupled growth zone from the decoupled growth zone of eutectic phases for the alloys with Sn content ranging from 14% to 31%（mole fraction）.The other Co-Sn alloys out of this content range are hard to be undercooled into the coupled growth zone in the experiment.It is found that the so-called non-reciprocal nucleation phenomenon does not happen in the solidification of undercooled Co-Sn off-eutectic alloys.展开更多
Departing from the volume-averaging method,an overall solidification kinetic model for undercooled single-phase solid-solution alloys was developed to study the effect of back diffusion on the solidification kinetics....Departing from the volume-averaging method,an overall solidification kinetic model for undercooled single-phase solid-solution alloys was developed to study the effect of back diffusion on the solidification kinetics.Application to rapid solidification of undercooled Ni-15%Cu（mole fraction） alloy shows that back diffusion effect has significant influence on the solidification ending temperature but possesses almost no effect on the volume fraction solidified during recalescence.Inconsistent with the widely accepted viewpoint of Herlach,solidification ends at a temperature between the predictions of Lever rule and Scheil＇s equation,and the exact value is determined by the effect of back diffusion,the initial undercooling and the cooling rate.展开更多
Rapid solidification of undercooled Ni-15%Cu （mole fraction） alloy was studied using glass fluxing and cyclic superheating. To show the effect of cooling history on the microstrucyure and microtexture evolution, the...Rapid solidification of undercooled Ni-15%Cu （mole fraction） alloy was studied using glass fluxing and cyclic superheating. To show the effect of cooling history on the microstrucyure and microtexture evolution, the as-solidified samples were either cooled naturally or quenched into water after recalescence. At low undercooling, grain-refined microstructure has a random texture and a highly oriented texture without annealing twins for the case of naturally cooling and quenching, respectively. At high undercooling, a fully random texture as well as a number of annealing twins are observed, and recrystallization and grain growth independently happen on the cooling history. Fluid flow and recrystallization play an important role in the microtexture formation for grain refinement at both low and high undercooling.展开更多
The homogeneous liquid was separated into two phases, （Fe, Co）-rich LI and Cu-rich L2, once the melt was undercooled below a liquid-phase separation temperature Tsep. If the duration from Tsep to Tsl （solidificatio...The homogeneous liquid was separated into two phases, （Fe, Co）-rich LI and Cu-rich L2, once the melt was undercooled below a liquid-phase separation temperature Tsep. If the duration from Tsep to Tsl （solidification temperature of LI phase）, termed the liquid-phase separation interval Δt, exceeded a critical value, an eggtype structure was observed. By utilizing differential thermal analyses （DTA）, the solidification process of the undercooled Fe-Co-Cu alloys was studied. Additionally, an immiscible boundary was obtained, which was a convex parabola with a symmetrical axis of XCu=0.52. Depending on the relative amounts of LI and L2, the minor phase was nucleated firstly to form liquid droplets and separated from the original liquids at the beginning of liquid-phase separation.展开更多
The effect of convective flow on a spherical crystal growth in the undercooled melt with a moderate far field flow is studied. The asymptotic solution of the evolution of the interface of the spherical crystal growth ...The effect of convective flow on a spherical crystal growth in the undercooled melt with a moderate far field flow is studied. The asymptotic solution of the evolution of the interface of the spherical crystal growth is obtained by the matched asymptotic expansion method. The analytic result shows that the convective flow in the undercooled melt has a strong effect on the evolution of spherical crystal growth. The convective flow induced by the far field flow makes the interface of the growing spherical crystal enhance its growth velocity in the upstream direction of the far field flow and inhibit growth in the downstream direction, and the interface of the decaying spherical crystal further decay in the upstream direction and inhibit decay in the downstream direction. The maximum growth velocity of the interface of the spherical crystal influenced by the far field flow is obtained.展开更多
Based on the Butler equation and extrapolated thermodynamic data of undercooled alloys from those of liquid stable alloys, a method for surface tension calculation of undercooled alloys is proposed. The surface tensio...Based on the Butler equation and extrapolated thermodynamic data of undercooled alloys from those of liquid stable alloys, a method for surface tension calculation of undercooled alloys is proposed. The surface tensions of liquid stable and undercooled Ni-Cu (x(Ni)=0.42) and Ni-Fe (x(Ni)=0.3 and 0.7) alloys are calculated using STCBE (Surface Tension Calculation based on Butler Equation) program. The agreement between calculated values and experimental data is good enough, and the temperature dependence of the surface tension can be reasonable down to 150-200 K under the liquid temperature of the alloys.展开更多
On the base of nonlinear liquidus and solidus,an extended model for dendrite growth in bulk undercooled melts was developed under local non-equilibrium conditions both at the interface and in the bulk liquid.In terms ...On the base of nonlinear liquidus and solidus,an extended model for dendrite growth in bulk undercooled melts was developed under local non-equilibrium conditions both at the interface and in the bulk liquid.In terms of thermodynamic calculations of the phase diagram,the model predictions are relatively realistic physically,since few fitting parameters are used in the model predictions.Adopting three characteristic velocities,i.e.the critical velocity of absolute solute stability(VC*),the velocity of maximal tip radius(VRm),and the velocity of bulk liquid diffusion(VD),a quantitative agreement is obtained between the model predictions and the experimental results in undercooled Ni-0.7%B and Ni-1%Zr(molar fraction) alloys,and the overall solidification process can be categorized.展开更多
The solidification process of undercooled Cu 70 Ni 30 alloy melt in a cylindrical crucible was investigated by high speed cinematography. In the experiment, nucleation location was controlled at one end of the sample ...The solidification process of undercooled Cu 70 Ni 30 alloy melt in a cylindrical crucible was investigated by high speed cinematography. In the experiment, nucleation location was controlled at one end of the sample by means of artificial triggering. The results show that the equiaxed dendritic crystals obtained at low undercooling form in sequential solidification, rather than simultaneously in the entire sample, and the morphology of the recalescence front frequently changes with time. If increment of undercooling results in that the dendrite growth is controlled by thermal diffusion, the primary dendrite arms propagate parallel to each other in 〈100〉, and eventually directional solidification microstructure is obtained. At higher undercooling, dendrite growth is destabilized due to solidification contraction, and the microstructure develops into fine quasi spherical grains through recrystallization, however, the massive nucleation is not found.[展开更多
The solid-liquid interfacial free energy and its anisotropy are crucial quantities in determining the microstructure and mechanical properties of materials. However, most researches mainly concerned the solidliquid co...The solid-liquid interfacial free energy and its anisotropy are crucial quantities in determining the microstructure and mechanical properties of materials. However, most researches mainly concerned the solidliquid coexistence at melting point. In this work, two methods, the critical nucleus method （CNM） and the capillary fluctuation method （CFM）, were combined to get these quantities in undercooled system by molecular dynamics （MD） simulations. The melting point, Tolman length, interfacial free energy and its anisotropy were calculated, and good consistent results from these two methods are obtained. The results of interfacial free energy obtained by CNM and CFM are 103.79 and 102.13 mJ·m^-2, respectively, with the error 〈2%. Meanwhile, both of the methods provide the rank of interfacial free energy by γ7100〉 γ7120 〉 γ 7110 〉 γ112 〉 γ111. The results of the present study are also in good agreement with experimental data and computational data in the literature.展开更多
Large undercoolings up to 395K (0.28TE) are obtained for 15g samples of Ni-32.5%Sn eutectic alloy by superheating the alloy melt to 108-700K above its eutectic temperature and consequently destroying most of the inher...Large undercoolings up to 395K (0.28TE) are obtained for 15g samples of Ni-32.5%Sn eutectic alloy by superheating the alloy melt to 108-700K above its eutectic temperature and consequently destroying most of the inherent heterogeneous nuclei. The recalcscence phenomenon and its dependence on undercooling and on crystal nuclcation and growth, as well as its relationship to solidification microstructures are studied. The crystalli/ation fraction during recalcsccnce is also calculated. Experiments reveal that recalcscence degree increases with undercooling when the latter is below a certain critical value∧Te, but it decreases as undercooling increases above A 7'( (under present conditions∧Te= 245K, i. c. 0.17TE). The greater the recalescencc degree, the larger the proportion of anomalous eutectic in solidified structures. It is inferred that anomalous eutectic is the product of rapid solidification while lamellar eutectic forms at much slower nuclcation rate and growth velocity.展开更多
The solidification behavior of bulk undercooled Ni50Cu50 alloy was systematically investigated. Double recalescences were discovered for the first time in a single phase Ni-Cd alloy, in which there is no solid phase t...The solidification behavior of bulk undercooled Ni50Cu50 alloy was systematically investigated. Double recalescences were discovered for the first time in a single phase Ni-Cd alloy, in which there is no solid phase transition at elevated temperature. When the alloy melt was undercoolcd below the solidus temperature, the effect of nonequilibrium solidification could make the solid with the norminal composition C0 of the alloy nucleate and grow till tempemture approached To (the temperuture at which the free enengies of solid and liquid with C0 are equal). Following it, the nucleation and growth of the solid with more high melting point component were required, so the secondary recalescence took place. The concentration distribution in crystals was also analysed.展开更多
Various undercoolings 14-232 K of bulk K4169 superalloys were obtained by the method of molten glass fluxing combined with superheating cycling and the mechanical properties of undercooled K4169 with as-solidified sta...Various undercoolings 14-232 K of bulk K4169 superalloys were obtained by the method of molten glass fluxing combined with superheating cycling and the mechanical properties of undercooled K4169 with as-solidified state were tested. Microstructures and phases composition in undercooled bulk K4169 superalloy were identified by transmission electron microscope （TEM）, scanning electron microscope （SEM） and optical microscopy （OM）. The morphology of dendrites, grain size and intergranular phase all change with the increased undercooling. Meanwhile, the relationship between microstructure of undercooled K4169 superalloy and tensile properties was investigated. The experimental results show that the uniform distribution of Laves phase and the decrease of grain size and intergranular phase content are favorable for the improvement of mechanical properties. The maximum tensile strength and elongation obtained at undercooling of 232 K are 932.2 MPa and 6.5%, respectively.展开更多
Bulk Fe-30Ni alloy melt was nudercooled up to 337K by combining the glass fluxing technique with superheating-cooling cycle. Grain refinement at low undercoolings was observed in the experiment in addition to that at ...Bulk Fe-30Ni alloy melt was nudercooled up to 337K by combining the glass fluxing technique with superheating-cooling cycle. Grain refinement at low undercoolings was observed in the experiment in addition to that at high undercoolings. The current grain refinement mechanisms were examined, and it is concluded that the refined gains are all developed from dendrites, however the grain refinement at low undercoolings is due to chemical superheating, while that at high undercoolings due to rapid solidification contruction.展开更多
The undercooling dependence of the solidification mechanism was systematically explored by the electrostatic levitation(ESL)facility.During the experiments,the maximum undercooling reached up to 406 K(0.26 T_L)and the...The undercooling dependence of the solidification mechanism was systematically explored by the electrostatic levitation(ESL)facility.During the experiments,the maximum undercooling reached up to 406 K(0.26 T_L)and the growth velocity of the primary TiNi phase was in-situ determined at various undercoolings.At the initial increase of alloy undercooling,the value of growth velocity sluggishly rose followed by a power function.In this case,the primary TiNi phase preferentially developed as the equiaxed dendrite,then the remnant liquid participated as Ti_(2)Ni andα-Ti phases on the grain boundary.Once the undercooling exceeded the critical value of 350 K,the growth velocity of the primary phase displayed a sharply increase tendency.Meanwhile,the TEM results demonstrated that the precipitation of the intermetallic Ti_(2)Ni compound was gradually restrained during the rapid solidification and the R-phase existing in the TiNi matrix at large undercooling implied that the martensitic transformation was incomplete.展开更多
The eutectic Ag-Cu alloys exhibiting fine Ag-Cu lamellar eutectic structure formed upon rapid solidification have great potentials being used in various engineering fields.However,the desired fine primary lamellar eut...The eutectic Ag-Cu alloys exhibiting fine Ag-Cu lamellar eutectic structure formed upon rapid solidification have great potentials being used in various engineering fields.However,the desired fine primary lamellar eutectic structure(PLES)is usually replaced by a coarse anomalous eutectic structure(AES)when the undercooling prior to solidification exceeds a certain value.The forming mechanism of AES in the undercooled eutectic Ag-Cu alloy has been a controversial issue.In this work,the undercooled Ag-39.9 at.% Cu eutectic alloy is solidified under different cooling conditions by using techniques of melt fluxing and copper mold casting.The results show that the coupled eutectic growth of this alloy undergoes a transition from a slow eutectic-cellular growth(ECG)to a rapid eutectic-dendritic growth(EDG)above a undercooling of 72 K,accompanying with an abrupt change of the distribution and amount of AES in as-solidified microstructures.Two kinds of primary lamellar eutectic structures are formed by ECG and EDG during recalescence,respectively.The destabilization of PLES that causes the formation of AES is ascribed to two different mechanisms based on the microstructural examination and theoretical calculations.Below 72 K,the destabilization of PLES formed by slow ECG is caused by the mechanism of"termination migration"driven by interfacial energy.While above 72 K,the destabilization of PLES formed by rapid EDG is attributed to the unstable perturbation of interface driven by interfacial energy and solute supersaturation.展开更多
A series Co-（18.5–20.7） at.% B melts encompassing the eutectic composition（Co81.5B18.5） were solidified at different degrees of undercooling. It is found that the metastable Co23B6 phase solidifies as a substitut...A series Co-（18.5–20.7） at.% B melts encompassing the eutectic composition（Co81.5B18.5） were solidified at different degrees of undercooling. It is found that the metastable Co23B6 phase solidifies as a substitute for the stable Co3 B phase in the alloy melts undercooled above a critical undercooling value of -60 K.The Co23B6 and α-Co phases make up a metastable eutectic. The corresponding eutectic composition and temperature are Co80.4B19.6 and 1343 K, respectively. On exposure of the metastable Co23B6 phase at a given temperature above 1208 K, it does not decompose even after several hours. But it transforms by a eutectoid reaction to α-Co ＋ Co3 B at lower temperature.展开更多
Solidification structure variation of single phase alloy with undercooling prior to nucleation has been widely studied. The progress, especially during the last decade, is reviewed so as to give a comprehensive knowle...Solidification structure variation of single phase alloy with undercooling prior to nucleation has been widely studied. The progress, especially during the last decade, is reviewed so as to give a comprehensive knowledge for it, in which the emphases are laid on the structure evolution mechanism and the potential application. Lastly, the future interesting subjects are presented.展开更多
基金supported by the Natural Science Foundation of China(No.51975474)the Research Fund of the State Key Laboratory of Solidification Processing(NPU),China(No.2023-BJ-02)+1 种基金the Project funded by China Postdoctoral Science Founda-tion(No.2023M732871)the Fundamental Research Funds for the Central Universities(No.3102019JC001).
文摘The grain refinement mechanism for rapid solidification of undercooled melts is still an open problem even after 60 years of on-going studies.In this work,rapid solidification of undercooled Ni and equi-atomic FeCoNiPd melts was studied and spontaneous grain refinement was found at both low and high undercooling.After a detailed electron backscattered diffraction analysis,subgrain-induced grain orien-tation scattering and splitting were found to occur along with the transition from coarse dendrites to fine equiaxed grains at low and high undercooling,respectively,indicating that subgrains play an im-portant role during the formation of fine equiaxed grains.On this basis,a compromise mechanism of subgrain-assisted spontaneous grain refinement was proposed.Because the dendrite re-melting induced thermo-mechanical process and fluid flow induced dendrite deformation occur simultaneously during the post-recalescence stage,stress accumulation would be maximum at both low and high undercooling,thus inducing dynamic recrystallization,during which the formation and rotation of subgrains make the grain orientations scattering and even splitting.Furthermore,the grain/subgrain size of undercooled FeCoNiPd ascribing to its unique co-segregation behavior keeps almost invariable from low to high undercooling,indicating that the co-segregation strategy would be effective to inhibit grain growth after rapid solidifi-cation and would be useful in practice.
基金Funded by the Basic Research Project in Shanxi Province(No.202103021224183)。
文摘Through the use of purification and recirculation superheating techniques on molten glass,the Ni65Cu33Co2 alloy was successfully undercooled to a maximum temperature of 292 K.High-speed photography was employed to capture the process of interface migration of the alloy liquid,allowing for an analysis of the relationship between the morphological characteristics of the alloy liquid solidification front and the degree of undercooling.Additionally,the microstructure of the alloy was examined using metallographic microscopy,leading to a systematic study of the microscopic morphological characteristics and evolution laws of the refined structure during rapid solidification.The research reveals that the grain refining mechanism of the Ni-Cu-Co ternary alloy is consistent with that of the binary alloy(Ni-Cu).Specifically,under low undercooling conditions,intense dendritic remelting was found to cause grain refinement,while under high undercooling conditions,recrystallization driven by accumulated stress and plastic strain resulting from the interaction between the liquid flow and the primary dendrites caused by rapid solidification was identified as the main factor contributing to grain refinement.Furthermore,the study highlights the significant role of the Co element in influencing the solidification rate and reheat effect of the alloy.The addition of Co was also found to facilitate the formation of non-segregated solidification structure,indicating its importance in the overall solidification process.
基金Project(50874073) supported by the National Natural Science Foundation of ChinaProject(2011CB610405) supported by the National Basic Research Program of ChinaProject(2011M500074) supported by China Postdoctoral Science Foundation
文摘A series of Co-Sn alloys with Sn content ranging from 12% to 32%（mole fraction） were undercooled to different degrees below the equilibrium liquidus temperature and the solidification behaviors were investigated by monitoring the temperature recalescence and examing the solidification microstructures.A boundary clearly exists,which separates the coupled growth zone from the decoupled growth zone of eutectic phases for the alloys with Sn content ranging from 14% to 31%（mole fraction）.The other Co-Sn alloys out of this content range are hard to be undercooled into the coupled growth zone in the experiment.It is found that the so-called non-reciprocal nucleation phenomenon does not happen in the solidification of undercooled Co-Sn off-eutectic alloys.
基金Project(2011CB610403) supported by the National Basic Research Program of ChinaProject(51125002) supported by the National Science Fund for Distinguished Young Scholars of China+4 种基金Projects(51101122,51071127,50901059) supported by the National Natural Science Foundation of ChinaProject(111502) supported by the Huo Yingdong Young Teacher Fund,ChinaProjects(66-QP-2010, 24-TZ-2009) supported by the Free Research Fund of State Key Laboratory of Solidification Processing,ChinaProjects(JC201008, JC200801) supported by the Fundamental Research Fund of Northwestern Polytechnical University,ChinaProject(B08040) supported by the Program of Introducing Talents of Discipline to Universities,China
文摘Departing from the volume-averaging method,an overall solidification kinetic model for undercooled single-phase solid-solution alloys was developed to study the effect of back diffusion on the solidification kinetics.Application to rapid solidification of undercooled Ni-15%Cu（mole fraction） alloy shows that back diffusion effect has significant influence on the solidification ending temperature but possesses almost no effect on the volume fraction solidified during recalescence.Inconsistent with the widely accepted viewpoint of Herlach,solidification ends at a temperature between the predictions of Lever rule and Scheil＇s equation,and the exact value is determined by the effect of back diffusion,the initial undercooling and the cooling rate.
基金Project(2011CB610403)supported by the National Basic Research Program of ChinaProject(51125002)supported by the National Natural Science Fund for Distinguished Young Scholars of China+3 种基金Projects(51101122,51071127,50901059)supported by the National Natural Science Foundation of ChinaProject(1110502)supported by the Fok Ying Tong Education Foundation,ChinaProjects(66-QP-2010,24-TZ-2009)supported by the Free Research Fund of State Key Laboratory of Solidification Processing,ChinaProject(B08040)supported by the Program of Introducing Talents of Discipline to Universities,China
文摘Rapid solidification of undercooled Ni-15%Cu （mole fraction） alloy was studied using glass fluxing and cyclic superheating. To show the effect of cooling history on the microstrucyure and microtexture evolution, the as-solidified samples were either cooled naturally or quenched into water after recalescence. At low undercooling, grain-refined microstructure has a random texture and a highly oriented texture without annealing twins for the case of naturally cooling and quenching, respectively. At high undercooling, a fully random texture as well as a number of annealing twins are observed, and recrystallization and grain growth independently happen on the cooling history. Fluid flow and recrystallization play an important role in the microtexture formation for grain refinement at both low and high undercooling.
基金supported by the Natural Science Foundation of China (Grant No.50771084)the Natural Science Foundation of the Education Department of Jiangsu province,China (Grant No.09KJB430004)
文摘The homogeneous liquid was separated into two phases, （Fe, Co）-rich LI and Cu-rich L2, once the melt was undercooled below a liquid-phase separation temperature Tsep. If the duration from Tsep to Tsl （solidification temperature of LI phase）, termed the liquid-phase separation interval Δt, exceeded a critical value, an eggtype structure was observed. By utilizing differential thermal analyses （DTA）, the solidification process of the undercooled Fe-Co-Cu alloys was studied. Additionally, an immiscible boundary was obtained, which was a convex parabola with a symmetrical axis of XCu=0.52. Depending on the relative amounts of LI and L2, the minor phase was nucleated firstly to form liquid droplets and separated from the original liquids at the beginning of liquid-phase separation.
基金the National Basic Research Program of China (the Project 973) (2006CB605205)the National Natural Science Foundation of China (10672019)
文摘The effect of convective flow on a spherical crystal growth in the undercooled melt with a moderate far field flow is studied. The asymptotic solution of the evolution of the interface of the spherical crystal growth is obtained by the matched asymptotic expansion method. The analytic result shows that the convective flow in the undercooled melt has a strong effect on the evolution of spherical crystal growth. The convective flow induced by the far field flow makes the interface of the growing spherical crystal enhance its growth velocity in the upstream direction of the far field flow and inhibit growth in the downstream direction, and the interface of the decaying spherical crystal further decay in the upstream direction and inhibit decay in the downstream direction. The maximum growth velocity of the interface of the spherical crystal influenced by the far field flow is obtained.
基金the National Natural Science Foundation of China (No. 50071009, 59674027)and the National Doctorate Fund of State Education Mi
文摘Based on the Butler equation and extrapolated thermodynamic data of undercooled alloys from those of liquid stable alloys, a method for surface tension calculation of undercooled alloys is proposed. The surface tensions of liquid stable and undercooled Ni-Cu (x(Ni)=0.42) and Ni-Fe (x(Ni)=0.3 and 0.7) alloys are calculated using STCBE (Surface Tension Calculation based on Butler Equation) program. The agreement between calculated values and experimental data is good enough, and the temperature dependence of the surface tension can be reasonable down to 150-200 K under the liquid temperature of the alloys.
基金Projects(50501020, 50395103, 50431030) supported by the National Natural Science Foundation of ChinaProject(NCET-05-870) supported by Program for New Century Excellent Talents in Chinese UniversityProject(CX200706) supported by the Doctorate Foundation of Northwestern Polytechnical University,China
文摘On the base of nonlinear liquidus and solidus,an extended model for dendrite growth in bulk undercooled melts was developed under local non-equilibrium conditions both at the interface and in the bulk liquid.In terms of thermodynamic calculations of the phase diagram,the model predictions are relatively realistic physically,since few fitting parameters are used in the model predictions.Adopting three characteristic velocities,i.e.the critical velocity of absolute solute stability(VC*),the velocity of maximal tip radius(VRm),and the velocity of bulk liquid diffusion(VD),a quantitative agreement is obtained between the model predictions and the experimental results in undercooled Ni-0.7%B and Ni-1%Zr(molar fraction) alloys,and the overall solidification process can be categorized.
文摘The solidification process of undercooled Cu 70 Ni 30 alloy melt in a cylindrical crucible was investigated by high speed cinematography. In the experiment, nucleation location was controlled at one end of the sample by means of artificial triggering. The results show that the equiaxed dendritic crystals obtained at low undercooling form in sequential solidification, rather than simultaneously in the entire sample, and the morphology of the recalescence front frequently changes with time. If increment of undercooling results in that the dendrite growth is controlled by thermal diffusion, the primary dendrite arms propagate parallel to each other in 〈100〉, and eventually directional solidification microstructure is obtained. At higher undercooling, dendrite growth is destabilized due to solidification contraction, and the microstructure develops into fine quasi spherical grains through recrystallization, however, the massive nucleation is not found.[
文摘The solid-liquid interfacial free energy and its anisotropy are crucial quantities in determining the microstructure and mechanical properties of materials. However, most researches mainly concerned the solidliquid coexistence at melting point. In this work, two methods, the critical nucleus method （CNM） and the capillary fluctuation method （CFM）, were combined to get these quantities in undercooled system by molecular dynamics （MD） simulations. The melting point, Tolman length, interfacial free energy and its anisotropy were calculated, and good consistent results from these two methods are obtained. The results of interfacial free energy obtained by CNM and CFM are 103.79 and 102.13 mJ·m^-2, respectively, with the error 〈2%. Meanwhile, both of the methods provide the rank of interfacial free energy by γ7100〉 γ7120 〉 γ 7110 〉 γ112 〉 γ111. The results of the present study are also in good agreement with experimental data and computational data in the literature.
文摘Large undercoolings up to 395K (0.28TE) are obtained for 15g samples of Ni-32.5%Sn eutectic alloy by superheating the alloy melt to 108-700K above its eutectic temperature and consequently destroying most of the inherent heterogeneous nuclei. The recalcscence phenomenon and its dependence on undercooling and on crystal nuclcation and growth, as well as its relationship to solidification microstructures are studied. The crystalli/ation fraction during recalcsccnce is also calculated. Experiments reveal that recalcscence degree increases with undercooling when the latter is below a certain critical value∧Te, but it decreases as undercooling increases above A 7'( (under present conditions∧Te= 245K, i. c. 0.17TE). The greater the recalescencc degree, the larger the proportion of anomalous eutectic in solidified structures. It is inferred that anomalous eutectic is the product of rapid solidification while lamellar eutectic forms at much slower nuclcation rate and growth velocity.
文摘The solidification behavior of bulk undercooled Ni50Cu50 alloy was systematically investigated. Double recalescences were discovered for the first time in a single phase Ni-Cd alloy, in which there is no solid phase transition at elevated temperature. When the alloy melt was undercoolcd below the solidus temperature, the effect of nonequilibrium solidification could make the solid with the norminal composition C0 of the alloy nucleate and grow till tempemture approached To (the temperuture at which the free enengies of solid and liquid with C0 are equal). Following it, the nucleation and growth of the solid with more high melting point component were required, so the secondary recalescence took place. The concentration distribution in crystals was also analysed.
基金Project(2011CB610406)supported by the National Basic Research Program of China
文摘Various undercoolings 14-232 K of bulk K4169 superalloys were obtained by the method of molten glass fluxing combined with superheating cycling and the mechanical properties of undercooled K4169 with as-solidified state were tested. Microstructures and phases composition in undercooled bulk K4169 superalloy were identified by transmission electron microscope （TEM）, scanning electron microscope （SEM） and optical microscopy （OM）. The morphology of dendrites, grain size and intergranular phase all change with the increased undercooling. Meanwhile, the relationship between microstructure of undercooled K4169 superalloy and tensile properties was investigated. The experimental results show that the uniform distribution of Laves phase and the decrease of grain size and intergranular phase content are favorable for the improvement of mechanical properties. The maximum tensile strength and elongation obtained at undercooling of 232 K are 932.2 MPa and 6.5%, respectively.
文摘Bulk Fe-30Ni alloy melt was nudercooled up to 337K by combining the glass fluxing technique with superheating-cooling cycle. Grain refinement at low undercoolings was observed in the experiment in addition to that at high undercoolings. The current grain refinement mechanisms were examined, and it is concluded that the refined gains are all developed from dendrites, however the grain refinement at low undercoolings is due to chemical superheating, while that at high undercoolings due to rapid solidification contruction.
基金the National Natural Science Foundation of China(Grant Nos.51734008,51522102 and 51327901)the National Key R&D Program of China(Grant No.2018YFB2001800)the Shannxi Key Industry Chain Program(Grant No.2019ZDLGY05-10)。
文摘The undercooling dependence of the solidification mechanism was systematically explored by the electrostatic levitation(ESL)facility.During the experiments,the maximum undercooling reached up to 406 K(0.26 T_L)and the growth velocity of the primary TiNi phase was in-situ determined at various undercoolings.At the initial increase of alloy undercooling,the value of growth velocity sluggishly rose followed by a power function.In this case,the primary TiNi phase preferentially developed as the equiaxed dendrite,then the remnant liquid participated as Ti_(2)Ni andα-Ti phases on the grain boundary.Once the undercooling exceeded the critical value of 350 K,the growth velocity of the primary phase displayed a sharply increase tendency.Meanwhile,the TEM results demonstrated that the precipitation of the intermetallic Ti_(2)Ni compound was gradually restrained during the rapid solidification and the R-phase existing in the TiNi matrix at large undercooling implied that the martensitic transformation was incomplete.
基金the National Natural Science Foundation of China(Nos.51771153,51371147,51790481 and 51431008)the Innovation Guidance Support Project for Taicang Top Research Institutes(No.TC2018DYDS20)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University(CX201825)。
文摘The eutectic Ag-Cu alloys exhibiting fine Ag-Cu lamellar eutectic structure formed upon rapid solidification have great potentials being used in various engineering fields.However,the desired fine primary lamellar eutectic structure(PLES)is usually replaced by a coarse anomalous eutectic structure(AES)when the undercooling prior to solidification exceeds a certain value.The forming mechanism of AES in the undercooled eutectic Ag-Cu alloy has been a controversial issue.In this work,the undercooled Ag-39.9 at.% Cu eutectic alloy is solidified under different cooling conditions by using techniques of melt fluxing and copper mold casting.The results show that the coupled eutectic growth of this alloy undergoes a transition from a slow eutectic-cellular growth(ECG)to a rapid eutectic-dendritic growth(EDG)above a undercooling of 72 K,accompanying with an abrupt change of the distribution and amount of AES in as-solidified microstructures.Two kinds of primary lamellar eutectic structures are formed by ECG and EDG during recalescence,respectively.The destabilization of PLES that causes the formation of AES is ascribed to two different mechanisms based on the microstructural examination and theoretical calculations.Below 72 K,the destabilization of PLES formed by slow ECG is caused by the mechanism of"termination migration"driven by interfacial energy.While above 72 K,the destabilization of PLES formed by rapid EDG is attributed to the unstable perturbation of interface driven by interfacial energy and solute supersaturation.
基金supported by the National Natural Science Foundation of China(Grant Nos.51227001 and 51471108)the SJTU-UNSW Cooperative Research Fund(16X120030005)
文摘A series Co-（18.5–20.7） at.% B melts encompassing the eutectic composition（Co81.5B18.5） were solidified at different degrees of undercooling. It is found that the metastable Co23B6 phase solidifies as a substitute for the stable Co3 B phase in the alloy melts undercooled above a critical undercooling value of -60 K.The Co23B6 and α-Co phases make up a metastable eutectic. The corresponding eutectic composition and temperature are Co80.4B19.6 and 1343 K, respectively. On exposure of the metastable Co23B6 phase at a given temperature above 1208 K, it does not decompose even after several hours. But it transforms by a eutectoid reaction to α-Co ＋ Co3 B at lower temperature.
基金This work was supported by the National Natural Science Foundation of China under grant No. 50171043 and the Open Foundation from State Key Laboratory of Solidification Process-ing.
文摘Solidification structure variation of single phase alloy with undercooling prior to nucleation has been widely studied. The progress, especially during the last decade, is reviewed so as to give a comprehensive knowledge for it, in which the emphases are laid on the structure evolution mechanism and the potential application. Lastly, the future interesting subjects are presented.
