Fine particulate matter produced during the rapid industrialization over the past decades can cause significant harm to human health.Twin-fluid atomization technology is an effective means of controlling fine particul...Fine particulate matter produced during the rapid industrialization over the past decades can cause significant harm to human health.Twin-fluid atomization technology is an effective means of controlling fine particulate matter pollution.In this paper,the influences of the main parameters on the droplet size,effective atomization range and sound pressure level(SPL)of a twin-fluid nozzle(TFN)are investigated,and in order to improve the atomization performance,a multi-objective synergetic optimization algorithm is presented.A multi-physics coupled acousticmechanics model based on the discrete phase model(DPM),large eddy simulation(LES)model,and Ffowcs Williams-Hawkings(FW-H)model is established,and the numerical simulation results of the multi-physics coupled acoustic-mechanics method are verified via experimental comparison.Based on the analysis of the multi-physics coupled acoustic-mechanics numerical simulation results,the effects of the water flow on the characteristics of the atomization flow distribution were obtained.A multi-physics coupled acoustic-mechanics numerical simulation result was employed to establish an orthogonal test database,and a multi-objective synergetic optimization algorithm was adopted to optimize the key parameters of the TFN.The optimal parameters are as follows:A gas flow of 0.94 m^(3)/h,water flow of 0.0237 m^(3)/h,orifice diameter of the self-excited vibrating cavity(SVC)of 1.19 mm,SVC orifice depth of 0.53 mm,distance between SVC and the outlet of nozzle of 5.11 mm,and a nozzle outlet diameter of 3.15 mm.The droplet particle size in the atomization flow field was significantly reduced,the spray distance improved by 71.56%,and the SPL data at each corresponding measurement point decreased by an average of 38.96%.The conclusions of this study offer a references for future TFN research.展开更多
Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.Thi...Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.This paper presents a high-fidelity numerical study of liquidatomization and spray combustion under high-pressure conditions,emphasizing the effects of pres-sure oscillations on the flow evolution and combustion dynamics.The theoretical framework isbased on the three-dimensional conservation equations for multiphase flows and turbulent combus-tion.The numerical solution is achieved using a coupling method of volume-of-fluid and Lagran-gian particle tracking.The Zhuang-Kadota-Sutton(ZKS)high-pressure evaporation model andthe eddy breakup-Arrhenius combustion model are employed.Simulations are conducted for amodel combustion chamber with impinging-jet injectors using liquid oxygen and kerosene as pro-pellants.Both conditions with and without inlet and outlet pressure oscillations are considered.Thefindings reveal that pressure oscillations amplify flow fluctuations and can be characterized usingkey physical parameters such as droplet evaporation,chemical reaction,and chamber pressure.The spectral analysis uncovers the axial variations of the dominant and secondary frequenciesand their amplitudes in terms of the characteristic physical quantities.This research helps establisha methodology for exploring the coupling effect of liquid atomization and spray combustion.It alsoprovides practical insights into their responses to pressure oscillations during the occurrence ofcombustion instability.This information can be used to enhance the design and operation ofliquid-fueled propulsion engines.展开更多
The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This techniqu...The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This technique,adapted for blast furnace slag granulation using a circular seam nozzle,typically aims to produce solid slag particles sized 30–140μm,thereby allowing the utilization of slag as a resource.This study explores the atomization dynamics of liquid blast furnace slag,focusing on the effects of atomization pressure.Primary atomization is simulated using a combination of the Volume of Fluid(VOF)method and the Shear Stress Transport k-ωturbulence model,while secondary atomization is analyzed through the Discrete Phase Model(DPM).The results reveal that primary atomization progresses in three stages:the slag column transforms into an umbrella-shaped liquid film,whose leading edge fragments into particles while forming a cavity-like structure,which is eventually torn into ligaments.This primary deformation is driven by the interplay of airflow velocity in the recirculation zone and the guide tube outlet pressure(Fp).Increasing the atomization pressure amplifies airflow velocity,recirculation zone size,expansion and shock waves,though the guide tube outlet pressure variations remain irregular.Notably,at 4.5 MPa,the primary deformation is most pronounced.Secondary atomization yields finer slag particles as a result of more vigorous primary atomization.For this pressure,the smallest average particle size and the highest yield of particles within the target range(30–140μm)are achieved.展开更多
A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powde...A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.展开更多
This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,...This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,Weber number,and Reynolds number.Special attention is given to atomization behaviors under high pressure and external perturbations.Representative experimental and numerical approaches are introduced,and critical findings under complex conditions are highlighted.In addition,practical applications of impinging-jet technology in aerospace propulsion,biomedical devices,and energy science are discussed.This review aims to serve as a concise reference for researchers interested in multiphase flow dynamics and engineering applications of impinging jets.展开更多
Atomic spin gyroscopes are promising candidates for next-generation inertial navigation due to extremely high theoretical precision,relatively small size among atomic gyroscopes,and promising potential for miniaturiza...Atomic spin gyroscopes are promising candidates for next-generation inertial navigation due to extremely high theoretical precision,relatively small size among atomic gyroscopes,and promising potential for miniaturization.In particular,the spin-exchange relaxation-free(SERF)atomic gyroscope relies on optical pumping to polarize atoms,enabling rotation sensing through the Faraday optical rotation angle(FORA).However,fluctuations in atomic density introduce systematic errors in FORA measurements,limiting long-term stability.We present a data-driven decoupling method that isolates atomic density fluctuations from the FORA signal by modeling spatially resolved light absorption in the vapor cell.The model accounts for the spatial distribution of spin polarization in the pump-light interaction volume,density-dependent relaxation rates,wall-induced relaxation,and polarization diffusion,and is implemented within a finite-element framework.Compared to the conventional Lambert-Beer law,which assumes one-dimensional homogeneity,our approach captures the full threedimensional density and polarization distribution,significantly improving the accuracy of light absorption modeling.The resulting absorption-density maps are used to train a feedforward neural network,yielding a high-precision estimator for atomic density fluctuations.This estimator enables the construction of a decoupling equation that separates the density contribution from the FORA signal.Experimental validation shows that this method improves the bias instability atσ(100 s)of the gyroscope was improved by 73.1%compared to traditional platinum-resistance-based stabilization.The proposed framework is general and can be extended to other optical pumping-based sensors,such as optically pumped magnetometers.展开更多
Fenton-like technology based on peroxymonosulfate activation has shown great potential in refractory organics degradation.In this work,single Fe atom catalysts were synthesized through facile ball milling and exhibite...Fenton-like technology based on peroxymonosulfate activation has shown great potential in refractory organics degradation.In this work,single Fe atom catalysts were synthesized through facile ball milling and exhibited very high performance in peroxymonosulfate activation.The Fe single-atom filled an N vacancy on the triazine ring edge of C_(3)N_(4),as confirmed through X-ray absorption fine structure,density functional calculation and elec-tron paramagnetic resonance.The SAFe_(0.4)–C_(3)N_(4)/PMS system could completely remove phenol(20 mg/L)within 10 min and its first-order kinetic constant was 12.3 times that of the Fe_(3)O_(4)/PMS system.Under different ini-tial pH levels and in various anionic environments,SAFe_(0.4)–C_(3)N_(4) still demonstrated excellent catalytic activity,achieving a removal rate of over 90%for phenol within 12 min.In addition,SAFe_(0.4)–C_(3)N_(4) exhibited outstanding selectivity in reaction systems with different pollutants,showing excellent degradation effects on electron-rich pollutants only.Hydroxyl radicals(•OH),singlet oxygen(1O_(2))and high-valent iron oxide(Fe(Ⅳ)=O)were de-tected in the SAFe_(0.4)–C_(3)N_(4)/PMS system through free radical capture experiments.Further experiments on the quenching of active species and a methyl phenyl sulfoxide probe confirmed that 1O_(2) and Fe(Ⅳ)=O played dom-inant roles.Additionally,the change in the current response after adding PMS and phenol in succession proved that a direct electron transfer path between organic matter and the catalyst surface was unlikely to exist in the SAFe_(0.4)–C_(3)N_(4)/PMS/Phenol degradation system.This study provides a new demonstration of the catalytic mech-anism of single-atom catalysts.展开更多
Single-atom catalysts based on graphitic carbon nitride(g-C_(3)N_(4))show high potential for hydrogen production photocatalytically.However,it is still a challenge to develop single-atom-based g-C_(3)N_(4)due to the c...Single-atom catalysts based on graphitic carbon nitride(g-C_(3)N_(4))show high potential for hydrogen production photocatalytically.However,it is still a challenge to develop single-atom-based g-C_(3)N_(4)due to the complex synthesis procedures,limited active sites,and insufficient mechanistic understanding.Herein,a facile oxygen-tolerant synthesis strategy was developed,which utilizes the nitrogen-rich structure of g-C_(3)N_(4)to capture Fe single atoms from ammonium iron citrate,successfully constructing an efficient photocatalytic composite.The resulting Fe single-atom-modified g-C_(3)N_(4)catalyst exhibited highly improved light absorption,charge carrier separation,and a substantially enhanced rate of H_(2)production photocatalytically under visible light irradiation.Experimental results demonstrated that the optimal sample achieves a H_(2)production rate of 683μmol·h-1·g^(-1),representing a 425% enhancement compared to pristine g-C_(3)N_(4).This study presents a facile oxygen-tolerant approach for metal immobilization using metal-organic precursors,where the nitrogen-rich framework of g-C_(3)N_(4)effectively captures Fe atoms as singular site within the composite.The developed synthesis strategy provides new insights for designing high-performance single-atom photocatalytic materials,potentially advancing the application and development of photocatalysis.展开更多
Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, convention...Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, conventional water atomization （CWA） and elemental metal mechanical mixing （EMMM） were sintered to segments and then compared in mechanical properties, holding force between matrix and diamond, fracture morphology of blank and sintering diamond section containing matrix. The results showed that the pre-alloyed powder prepared by UPWA exhibits the best mechanical properties including the relative density, the hardness and the bending strength of matrix sinteredsegment. Sintered segments fractography of UPWA pre-alloyed powder indicatesmechanical mosaic strength and chemical bonding force between the pre-alloyed powder and the diamond, leading to the great increase in the holding force between matrix and diamond. The mechanical performance andthe service life of diamond tools were greatly improved by UPWA pre-alloyed powders.展开更多
A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepa...A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepared by common gas atomization and dual-phase flow atomization under similar conditions were compared. The experimental results show that the dual-phase flow-atomized powders have average particle sizes that are one-half that of the common gas-atomized particles;additionally, they possess a finer microstructure and higher cooling rate under the same atomization gas pressure and the same gas flow. The Weber number in the crash criteria of liquid atomization is adopted to measure the crash ability of the atomization media. The Weber number of the dual-phase flow atomization medium is the sum of that of the gas and the solid particles. Furthermore, the critical equation of the crash model in dual-phase flow atomization is established, and the main regularities associated with this process were analyzed.展开更多
Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 partic...Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).展开更多
Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrha...Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever）. Method One hundred and twenty- two patients （244 eyes） were randomly divided into 3 groups. In group A （40 cases, 80 eyes）, levofloxacin hydrochloride eye drops were administrated for four times per day; in group B （42 cases, 84 eyes）, ＂heat-clearing I recipe＂ ultrasonic atomization was applied for twice per day with 20 rain for each time; and in group C （40 cases, 80 eyes）, bloodletting at EX-HN 6 was applied before ultrasonic atomization on the first 3 days of treatment, with once per day. Result （1） The total effective rate of group C was 100.00% which was significantly superior to 88.75% in group A （P〈0.05）; （2） the average course of treatment of clinical cured patients of group C was significantly shorter than those of group A and group B （P〈0.05）. Conclusion It is indicated from this study that ＂heat-clearing I recipe＂ ultrasonic atomization combined with bloodletting at EX-HN 6 in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever） have definite efficacy, its clinical efficacy is significantly superior to traditional levofloxacin treatment, and its course of treatment is obviously shorter than that of simple traditional Chinese medicine ultrasonic atomization. Cold ultrasonic atomization can effectively relieve local burning sensation, obviously relieve reddening and swelling and heat pain of patients, and ease subjective discomfort and emotional tension of patients.展开更多
A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by impr...A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.展开更多
Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean...Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.展开更多
Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respe...Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respect to the spatial growing disturbance mode, the numerical results obtained from the solution of the dispersion equation reveal that a dimensionless parameter J(e) exists. As J(e) > 1, the axisymmetric disturbance mode is most unstable; and when J(e) < 1, the asymmetric disturbances come into being, their growth rate increases with the decrease of J(e), till one of them becomes the most unstable disturbance. The breakup of a low-speed liquid jet results from the developing of axisymmetric disturbances, whose instability is produced by the surface tension; while the atomization of a high-speed Liquid jet is brought about by the evolution of nonaxisymmetric disturbance, whose instability is caused by the aerodynamic force on the interface between the jet and the ambient gas.展开更多
The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characterist...The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characteristics of the fluid film and atomization fluctuations and their correlations with pressure fluctuations were obtained by using an in-house code of image processing. It is demonstrated that the klystron effect induced by periodic pressure fluctuations results in periodic liquid film fluctuation with large amplitudes, periodic superposition of droplets and reduction of the breakup length. It was found that the atomization of the simplex swirl injector only responds to the pressure fluctuation in frequency range approximately from 0 to 300 Hz, and it is particularly sensitive to pressure fluctuations at frequencies from 100 to 200 Hz. According to this experiment, the responsive frequency limitation is merely affected by injector configuration, rather than the supply line.展开更多
A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the ...A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.展开更多
Gas atomization was usually regarded as a good method for producing the spherical or approximate spherical powders. We found a lot of non-spherical powders in production processes, especially in larger particle size d...Gas atomization was usually regarded as a good method for producing the spherical or approximate spherical powders. We found a lot of non-spherical powders in production processes, especially in larger particle size distribution area. The causes of producing non-spherical powders are explained and some analyses are done in order to find a better condition of producing spherical powders in this paper. The following morphologies were obtained by atomized Fe50 Co50 and pure iron and investigated by scanning electron microscopy （SEM）.展开更多
The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based...The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.展开更多
In this paper the atomization character of the pressure-swirl injector was measured by using the Phase Doppler Particle Analyzer (PDPA) in the section of 150 mm below the outlet of the orifice. The orifice diameter of...In this paper the atomization character of the pressure-swirl injector was measured by using the Phase Doppler Particle Analyzer (PDPA) in the section of 150 mm below the outlet of the orifice. The orifice diameter of the pressure-swirl injector is 0.62 mm. The atomization character includes the spray angle, the water flow rate, the Sauter mean diameter (SMD), the velocity of the particles and their distribution in the radial and the axial directions under the pressure from 1 MPa to 4.5 MPa. After that the atomization character of the pressure-swirl injector was simulated in the DPM panel. The same atomization character of the injector was calculated and compared with the experimental data. The simulation was corrected by using the experimental data which can make it accurately and the model can be used to predict and calculate the atomization character of different injectors.展开更多
基金Supported by National Natural Science Foundation of China (Grant No.U21A20122)Zhejiang Provincial Natural Science Foundation of China (Grant No.LY22E050012)+2 种基金China Postdoctoral Science Foundation (Grant Nos.2023T160580,2023M743102)Open Foundation of the State Key Laboratory of Fluid Power and Mechatronic Systems of China (Grant No.GZKF-202225)Students in Zhejiang Province Science and Technology Innovation Plan of China (Grant No.2023R403073)。
文摘Fine particulate matter produced during the rapid industrialization over the past decades can cause significant harm to human health.Twin-fluid atomization technology is an effective means of controlling fine particulate matter pollution.In this paper,the influences of the main parameters on the droplet size,effective atomization range and sound pressure level(SPL)of a twin-fluid nozzle(TFN)are investigated,and in order to improve the atomization performance,a multi-objective synergetic optimization algorithm is presented.A multi-physics coupled acousticmechanics model based on the discrete phase model(DPM),large eddy simulation(LES)model,and Ffowcs Williams-Hawkings(FW-H)model is established,and the numerical simulation results of the multi-physics coupled acoustic-mechanics method are verified via experimental comparison.Based on the analysis of the multi-physics coupled acoustic-mechanics numerical simulation results,the effects of the water flow on the characteristics of the atomization flow distribution were obtained.A multi-physics coupled acoustic-mechanics numerical simulation result was employed to establish an orthogonal test database,and a multi-objective synergetic optimization algorithm was adopted to optimize the key parameters of the TFN.The optimal parameters are as follows:A gas flow of 0.94 m^(3)/h,water flow of 0.0237 m^(3)/h,orifice diameter of the self-excited vibrating cavity(SVC)of 1.19 mm,SVC orifice depth of 0.53 mm,distance between SVC and the outlet of nozzle of 5.11 mm,and a nozzle outlet diameter of 3.15 mm.The droplet particle size in the atomization flow field was significantly reduced,the spray distance improved by 71.56%,and the SPL data at each corresponding measurement point decreased by an average of 38.96%.The conclusions of this study offer a references for future TFN research.
基金supported by the National Natural Science Foundation of China(Nos.U23B6009 and 12272050)。
文摘Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.This paper presents a high-fidelity numerical study of liquidatomization and spray combustion under high-pressure conditions,emphasizing the effects of pres-sure oscillations on the flow evolution and combustion dynamics.The theoretical framework isbased on the three-dimensional conservation equations for multiphase flows and turbulent combus-tion.The numerical solution is achieved using a coupling method of volume-of-fluid and Lagran-gian particle tracking.The Zhuang-Kadota-Sutton(ZKS)high-pressure evaporation model andthe eddy breakup-Arrhenius combustion model are employed.Simulations are conducted for amodel combustion chamber with impinging-jet injectors using liquid oxygen and kerosene as pro-pellants.Both conditions with and without inlet and outlet pressure oscillations are considered.Thefindings reveal that pressure oscillations amplify flow fluctuations and can be characterized usingkey physical parameters such as droplet evaporation,chemical reaction,and chamber pressure.The spectral analysis uncovers the axial variations of the dominant and secondary frequenciesand their amplitudes in terms of the characteristic physical quantities.This research helps establisha methodology for exploring the coupling effect of liquid atomization and spray combustion.It alsoprovides practical insights into their responses to pressure oscillations during the occurrence ofcombustion instability.This information can be used to enhance the design and operation ofliquid-fueled propulsion engines.
基金the Tangshan University Doctor Innovation Fund(Project Number:1402306).
文摘The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This technique,adapted for blast furnace slag granulation using a circular seam nozzle,typically aims to produce solid slag particles sized 30–140μm,thereby allowing the utilization of slag as a resource.This study explores the atomization dynamics of liquid blast furnace slag,focusing on the effects of atomization pressure.Primary atomization is simulated using a combination of the Volume of Fluid(VOF)method and the Shear Stress Transport k-ωturbulence model,while secondary atomization is analyzed through the Discrete Phase Model(DPM).The results reveal that primary atomization progresses in three stages:the slag column transforms into an umbrella-shaped liquid film,whose leading edge fragments into particles while forming a cavity-like structure,which is eventually torn into ligaments.This primary deformation is driven by the interplay of airflow velocity in the recirculation zone and the guide tube outlet pressure(Fp).Increasing the atomization pressure amplifies airflow velocity,recirculation zone size,expansion and shock waves,though the guide tube outlet pressure variations remain irregular.Notably,at 4.5 MPa,the primary deformation is most pronounced.Secondary atomization yields finer slag particles as a result of more vigorous primary atomization.For this pressure,the smallest average particle size and the highest yield of particles within the target range(30–140μm)are achieved.
基金supported by the National Natural Science Foundation of China(No.52074157)Department of Education of Guangdong Province,China(No.2023KTSCX121)Shenzhen Science and Technology Programs,China(Nos.JSGG20210802154210032,JCYJ20210324104608023,JSGG20180508152608855)。
文摘A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.
基金supported by the National Natural Science Foundation of China(Grant Nos.U23B6009 and 12272050).
文摘This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,Weber number,and Reynolds number.Special attention is given to atomization behaviors under high pressure and external perturbations.Representative experimental and numerical approaches are introduced,and critical findings under complex conditions are highlighted.In addition,practical applications of impinging-jet technology in aerospace propulsion,biomedical devices,and energy science are discussed.This review aims to serve as a concise reference for researchers interested in multiphase flow dynamics and engineering applications of impinging jets.
基金supported by the Beijing Natural Science Foundation(Grant No.3252013)the Innovation Program for Quantum Science and Technology(Grant No.2021ZD0300402)+1 种基金the National Natural Science Foundation of China(Grant No.61673041)Key Area Research and Development Program of Guangdong Province(Grant No.2021B0101410005)。
文摘Atomic spin gyroscopes are promising candidates for next-generation inertial navigation due to extremely high theoretical precision,relatively small size among atomic gyroscopes,and promising potential for miniaturization.In particular,the spin-exchange relaxation-free(SERF)atomic gyroscope relies on optical pumping to polarize atoms,enabling rotation sensing through the Faraday optical rotation angle(FORA).However,fluctuations in atomic density introduce systematic errors in FORA measurements,limiting long-term stability.We present a data-driven decoupling method that isolates atomic density fluctuations from the FORA signal by modeling spatially resolved light absorption in the vapor cell.The model accounts for the spatial distribution of spin polarization in the pump-light interaction volume,density-dependent relaxation rates,wall-induced relaxation,and polarization diffusion,and is implemented within a finite-element framework.Compared to the conventional Lambert-Beer law,which assumes one-dimensional homogeneity,our approach captures the full threedimensional density and polarization distribution,significantly improving the accuracy of light absorption modeling.The resulting absorption-density maps are used to train a feedforward neural network,yielding a high-precision estimator for atomic density fluctuations.This estimator enables the construction of a decoupling equation that separates the density contribution from the FORA signal.Experimental validation shows that this method improves the bias instability atσ(100 s)of the gyroscope was improved by 73.1%compared to traditional platinum-resistance-based stabilization.The proposed framework is general and can be extended to other optical pumping-based sensors,such as optically pumped magnetometers.
基金supported by the National Natural Science Foundation of China(Nos.22406081,22276086,22306086)the Natural Science Foundation of Jiangxi Province(No.20232BAB213029),all of which are greatly acknowledged by the authors.
文摘Fenton-like technology based on peroxymonosulfate activation has shown great potential in refractory organics degradation.In this work,single Fe atom catalysts were synthesized through facile ball milling and exhibited very high performance in peroxymonosulfate activation.The Fe single-atom filled an N vacancy on the triazine ring edge of C_(3)N_(4),as confirmed through X-ray absorption fine structure,density functional calculation and elec-tron paramagnetic resonance.The SAFe_(0.4)–C_(3)N_(4)/PMS system could completely remove phenol(20 mg/L)within 10 min and its first-order kinetic constant was 12.3 times that of the Fe_(3)O_(4)/PMS system.Under different ini-tial pH levels and in various anionic environments,SAFe_(0.4)–C_(3)N_(4) still demonstrated excellent catalytic activity,achieving a removal rate of over 90%for phenol within 12 min.In addition,SAFe_(0.4)–C_(3)N_(4) exhibited outstanding selectivity in reaction systems with different pollutants,showing excellent degradation effects on electron-rich pollutants only.Hydroxyl radicals(•OH),singlet oxygen(1O_(2))and high-valent iron oxide(Fe(Ⅳ)=O)were de-tected in the SAFe_(0.4)–C_(3)N_(4)/PMS system through free radical capture experiments.Further experiments on the quenching of active species and a methyl phenyl sulfoxide probe confirmed that 1O_(2) and Fe(Ⅳ)=O played dom-inant roles.Additionally,the change in the current response after adding PMS and phenol in succession proved that a direct electron transfer path between organic matter and the catalyst surface was unlikely to exist in the SAFe_(0.4)–C_(3)N_(4)/PMS/Phenol degradation system.This study provides a new demonstration of the catalytic mech-anism of single-atom catalysts.
基金financially supported by the National Natural Science Foundation of China(No.22272159)the Chinese Academy of Sciences(No.KFJ-XCZX-202304).
文摘Single-atom catalysts based on graphitic carbon nitride(g-C_(3)N_(4))show high potential for hydrogen production photocatalytically.However,it is still a challenge to develop single-atom-based g-C_(3)N_(4)due to the complex synthesis procedures,limited active sites,and insufficient mechanistic understanding.Herein,a facile oxygen-tolerant synthesis strategy was developed,which utilizes the nitrogen-rich structure of g-C_(3)N_(4)to capture Fe single atoms from ammonium iron citrate,successfully constructing an efficient photocatalytic composite.The resulting Fe single-atom-modified g-C_(3)N_(4)catalyst exhibited highly improved light absorption,charge carrier separation,and a substantially enhanced rate of H_(2)production photocatalytically under visible light irradiation.Experimental results demonstrated that the optimal sample achieves a H_(2)production rate of 683μmol·h-1·g^(-1),representing a 425% enhancement compared to pristine g-C_(3)N_(4).This study presents a facile oxygen-tolerant approach for metal immobilization using metal-organic precursors,where the nitrogen-rich framework of g-C_(3)N_(4)effectively captures Fe atoms as singular site within the composite.The developed synthesis strategy provides new insights for designing high-performance single-atom photocatalytic materials,potentially advancing the application and development of photocatalysis.
基金Projects(2010SK3172,2015JC3005)supported by the Key Program of Science and Technology Project of Hunan Province,China
文摘Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, conventional water atomization （CWA） and elemental metal mechanical mixing （EMMM） were sintered to segments and then compared in mechanical properties, holding force between matrix and diamond, fracture morphology of blank and sintering diamond section containing matrix. The results showed that the pre-alloyed powder prepared by UPWA exhibits the best mechanical properties including the relative density, the hardness and the bending strength of matrix sinteredsegment. Sintered segments fractography of UPWA pre-alloyed powder indicatesmechanical mosaic strength and chemical bonding force between the pre-alloyed powder and the diamond, leading to the great increase in the holding force between matrix and diamond. The mechanical performance andthe service life of diamond tools were greatly improved by UPWA pre-alloyed powders.
文摘A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepared by common gas atomization and dual-phase flow atomization under similar conditions were compared. The experimental results show that the dual-phase flow-atomized powders have average particle sizes that are one-half that of the common gas-atomized particles;additionally, they possess a finer microstructure and higher cooling rate under the same atomization gas pressure and the same gas flow. The Weber number in the crash criteria of liquid atomization is adopted to measure the crash ability of the atomization media. The Weber number of the dual-phase flow atomization medium is the sum of that of the gas and the solid particles. Furthermore, the critical equation of the crash model in dual-phase flow atomization is established, and the main regularities associated with this process were analyzed.
基金Project(2009CC010)supported by the Application Basic Research Foundation of Yunnan Province,ChinaProject(51264037)supported by the National Natural Science Foundation of China
文摘Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).
文摘Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever）. Method One hundred and twenty- two patients （244 eyes） were randomly divided into 3 groups. In group A （40 cases, 80 eyes）, levofloxacin hydrochloride eye drops were administrated for four times per day; in group B （42 cases, 84 eyes）, ＂heat-clearing I recipe＂ ultrasonic atomization was applied for twice per day with 20 rain for each time; and in group C （40 cases, 80 eyes）, bloodletting at EX-HN 6 was applied before ultrasonic atomization on the first 3 days of treatment, with once per day. Result （1） The total effective rate of group C was 100.00% which was significantly superior to 88.75% in group A （P〈0.05）; （2） the average course of treatment of clinical cured patients of group C was significantly shorter than those of group A and group B （P〈0.05）. Conclusion It is indicated from this study that ＂heat-clearing I recipe＂ ultrasonic atomization combined with bloodletting at EX-HN 6 in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever） have definite efficacy, its clinical efficacy is significantly superior to traditional levofloxacin treatment, and its course of treatment is obviously shorter than that of simple traditional Chinese medicine ultrasonic atomization. Cold ultrasonic atomization can effectively relieve local burning sensation, obviously relieve reddening and swelling and heat pain of patients, and ease subjective discomfort and emotional tension of patients.
文摘A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.
文摘Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.
基金The project supported by the National Natural Science Foundation of China
文摘Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respect to the spatial growing disturbance mode, the numerical results obtained from the solution of the dispersion equation reveal that a dimensionless parameter J(e) exists. As J(e) > 1, the axisymmetric disturbance mode is most unstable; and when J(e) < 1, the asymmetric disturbances come into being, their growth rate increases with the decrease of J(e), till one of them becomes the most unstable disturbance. The breakup of a low-speed liquid jet results from the developing of axisymmetric disturbances, whose instability is produced by the surface tension; while the atomization of a high-speed Liquid jet is brought about by the evolution of nonaxisymmetric disturbance, whose instability is caused by the aerodynamic force on the interface between the jet and the ambient gas.
基金supported by the National Natural Science Foundation of China(Nos.11502186 and 51606138)the National Key Basic Research Program of China(973 Program)and National Key Scientific Instrumentthe Equipment Development Projects of China(No.2012YQ04016408)
文摘The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characteristics of the fluid film and atomization fluctuations and their correlations with pressure fluctuations were obtained by using an in-house code of image processing. It is demonstrated that the klystron effect induced by periodic pressure fluctuations results in periodic liquid film fluctuation with large amplitudes, periodic superposition of droplets and reduction of the breakup length. It was found that the atomization of the simplex swirl injector only responds to the pressure fluctuation in frequency range approximately from 0 to 300 Hz, and it is particularly sensitive to pressure fluctuations at frequencies from 100 to 200 Hz. According to this experiment, the responsive frequency limitation is merely affected by injector configuration, rather than the supply line.
基金This work is financially supported by Program of 863 Project ( No 2006AA03Z114)Programon National Key Laboratory Foundation (No 9140C500101060C50)
文摘A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.
文摘Gas atomization was usually regarded as a good method for producing the spherical or approximate spherical powders. We found a lot of non-spherical powders in production processes, especially in larger particle size distribution area. The causes of producing non-spherical powders are explained and some analyses are done in order to find a better condition of producing spherical powders in this paper. The following morphologies were obtained by atomized Fe50 Co50 and pure iron and investigated by scanning electron microscopy （SEM）.
基金supported by the National Natural Science Foundation of China (Grant Nos.10772107, 10702038)the Shanghai Municipal Key Projects on Basic Research (Grant No.08JC1409800)+1 种基金the Innovation Project of Shanghai Municipal Education Commission (Grant No.08YZ10)the Shanghai Municipal Science and Technology Commission (Grant No.09DZ1141502)
文摘The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.
文摘In this paper the atomization character of the pressure-swirl injector was measured by using the Phase Doppler Particle Analyzer (PDPA) in the section of 150 mm below the outlet of the orifice. The orifice diameter of the pressure-swirl injector is 0.62 mm. The atomization character includes the spray angle, the water flow rate, the Sauter mean diameter (SMD), the velocity of the particles and their distribution in the radial and the axial directions under the pressure from 1 MPa to 4.5 MPa. After that the atomization character of the pressure-swirl injector was simulated in the DPM panel. The same atomization character of the injector was calculated and compared with the experimental data. The simulation was corrected by using the experimental data which can make it accurately and the model can be used to predict and calculate the atomization character of different injectors.
