Aerodynamic performances of axial compressors are significantly affected by variation of Reynolds number in aero-engines.In the design and analysis of compressors,previous correction methods for cascades and stages ha...Aerodynamic performances of axial compressors are significantly affected by variation of Reynolds number in aero-engines.In the design and analysis of compressors,previous correction methods for cascades and stages have difficulties in predicting comprehensively Reynolds number effects on airfoils,matching and characteristics curves.This study proposes Re-correction models for loss,deviation angle and endwall blockage based on classical theories and cascade tests,and loss and deviation models show good agreement in test data of NACA65 and C4 cascades.Throughflow method considering Reynolds number effects is developed by integrating the correction models into a verified Streamline Curvature(SLC)tool.A three-stage axial compressor is investigated through SLC and CFD methods from design Reynolds number(Red=2106)to low Re=4104,and the numerical methods are validated with test data of characteristic curves and spanwise distributions at Red.With Re reduction,SLC method with correction models well predicts variation in overall performances compared with CFD calculations and Wassell's model.Streamwise and spanwise matching such as total pressure and loss distributions in SLC predictions are basically consistent with those in CFD results at near-stall points under design and low Reynolds numbers.SLC and CFD methods share similar detections of stall risks in the third stage(Stg3),and their analyses of diffusion processes deviate to some extent due to different predictions in separated endwall flow.The correction models can be adopted to consider Reynolds number effects in through-flow design and analysis of axial compressors.展开更多
In the early stage of aircraft engine design, the through-flow method is an important tool for designers. The accuracy of the through-flow method depends heavily on the accuracy of the loss model. However, most existi...In the early stage of aircraft engine design, the through-flow method is an important tool for designers. The accuracy of the through-flow method depends heavily on the accuracy of the loss model. However, most existing models cannot(or cannot well) provide the spanwise loss distribution. To construct an effective spanwise loss model, both turbomachinery knowledge and machine learning skills were used in this paper. A large number of numerical simulations were carried out to build a database containing more than 1000 compressor cascade numerical samples. Secondary flow intensity was introduced as the independent variable to carry out feature engineering. A model containing a selector based on support vector machine regression and estimators based on K-nearest neighbor regression was constructed. Numerical test set and design data of two former highpressure core compressors were used for validation. Results suggest that the spanwise loss model show good consistency with both numerical test set and data of two former compressors. It can reflect the influence of secondary flow and can also predict both value and trend of total pressure loss coefficient well, with mean absolute error general around or less than 1% and R^(2)(coefficient of determination) more than 0.8 on the test set. Especially when dealing with loss coefficient at midspan position, the model shows even better performance, with R^(2)over 0.97 on the test set. And the selector of the model can well classify the samples, predict the intensity of secondary flow and help estimators to capture the phenomenon that end-wall secondary flow extends to the mid-span.展开更多
基金supported by the National Science and Tech-nology Major Project of China(Nos.2017-II-0007-0021 and J2019-II-0017-0038)。
文摘Aerodynamic performances of axial compressors are significantly affected by variation of Reynolds number in aero-engines.In the design and analysis of compressors,previous correction methods for cascades and stages have difficulties in predicting comprehensively Reynolds number effects on airfoils,matching and characteristics curves.This study proposes Re-correction models for loss,deviation angle and endwall blockage based on classical theories and cascade tests,and loss and deviation models show good agreement in test data of NACA65 and C4 cascades.Throughflow method considering Reynolds number effects is developed by integrating the correction models into a verified Streamline Curvature(SLC)tool.A three-stage axial compressor is investigated through SLC and CFD methods from design Reynolds number(Red=2106)to low Re=4104,and the numerical methods are validated with test data of characteristic curves and spanwise distributions at Red.With Re reduction,SLC method with correction models well predicts variation in overall performances compared with CFD calculations and Wassell's model.Streamwise and spanwise matching such as total pressure and loss distributions in SLC predictions are basically consistent with those in CFD results at near-stall points under design and low Reynolds numbers.SLC and CFD methods share similar detections of stall risks in the third stage(Stg3),and their analyses of diffusion processes deviate to some extent due to different predictions in separated endwall flow.The correction models can be adopted to consider Reynolds number effects in through-flow design and analysis of axial compressors.
基金the support of National Science and Technology Major Project of China(No.2017-I-0005-0006)。
文摘In the early stage of aircraft engine design, the through-flow method is an important tool for designers. The accuracy of the through-flow method depends heavily on the accuracy of the loss model. However, most existing models cannot(or cannot well) provide the spanwise loss distribution. To construct an effective spanwise loss model, both turbomachinery knowledge and machine learning skills were used in this paper. A large number of numerical simulations were carried out to build a database containing more than 1000 compressor cascade numerical samples. Secondary flow intensity was introduced as the independent variable to carry out feature engineering. A model containing a selector based on support vector machine regression and estimators based on K-nearest neighbor regression was constructed. Numerical test set and design data of two former highpressure core compressors were used for validation. Results suggest that the spanwise loss model show good consistency with both numerical test set and data of two former compressors. It can reflect the influence of secondary flow and can also predict both value and trend of total pressure loss coefficient well, with mean absolute error general around or less than 1% and R^(2)(coefficient of determination) more than 0.8 on the test set. Especially when dealing with loss coefficient at midspan position, the model shows even better performance, with R^(2)over 0.97 on the test set. And the selector of the model can well classify the samples, predict the intensity of secondary flow and help estimators to capture the phenomenon that end-wall secondary flow extends to the mid-span.
