The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and redu...The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and reduce forming loads.However,the absence of compatible forming equipment makes it difficult to control the constraint in the unloaded zones during the forming process.This difficulty complicates coordination and control of deformation,particularly for asymmetric rib-web components.Additionally,the current implementation involves multi-fire heating,a long process flow,and high energy consumption,which limits the popularization and application of the local loading process.In this study,a new multi-pass local loading hydraulic forming apparatus that can quickly and reliably switch between heavy-load deformation and low-load constraint for different local loading sub-dies was developed.A 10-tonne laboratory prototype was developed,and the forming characteristics during the forming process as well as the response characteristics of the hydraulic system during the multi-pass intermittent local loading of rib-web component were investigated using numerical simulations and physical experiments.Results indicated that,compared to a whole loading process with the same initial geometry of billet,the total forming load(i.e.,the sum of loaded and restrained loads)is reduced by more than 40%with the local loading process,and by nearly 50%with multi-pass local loading.The multi-pass local loading process allows for more effective control of material flow compared to single-pass local loading,leading to improved cavity filling and reduced flow line disturbance.For a large-scale,complex titanium alloy bulkhead,the cavity filling problem was addressed by optimizing the multi-pass local loading path with an unequal thickness billet.The dynamic performance of the multi-pass local loading hydraulic system was found to be robust,with stable pressure transitions during motion and load switching for the sub-die(s).The dynamic characteristic of the hydraulic cylinder when switching from non-moving/unloaded state to a moving/loading state are consistent whether a load is present or not.However,the dynamic characteristics differ when switching from a moving/loading state to non-moving/unloaded state,showing opposite behavior.The developed hydraulic drive mechanism provides a way for implementation of multi-pass local loading without auxiliary operation and extra heating.The results of the study provide a foundation for the industrial production of large-scale,complex components with reduced force requirement and low-energy consumption.展开更多
The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local loading process forming limit is restricted by...The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local loading process forming limit is restricted by forming defects in the transitional region.In this work,the feasibility of controlling forming defects and improving the process forming limit by adjusting die parameters is explored through finite element（FE） simulation.It is found that the common cavum and folding defects in the transitional region are significantly influenced by the fillet radii of left rib and middle rib,respectively.The cavum and folding defects can be effectively controlled by increasing the fillet radii of left rib and middle rib,respectively.The process forming limits considering forming defects in the transitional region are determined by the stepwise searching method under various die parameters.Moreover,the relationship between the process forming limit and die parameters is developed through the response surface methodology（RSM）.The developed RSM models suggest that increasing the fillet radii of left and middle ribs is effective to improve the process forming limit during local loading forming of rib-web components.The results will provide technical basis for the design of die parameters and the reduction amount,which is of great importance to control forming defects and improve the process forming limit in local loading forming of Ti-alloy large-scale rib-web components.展开更多
The deformation characters and load status of the blank＇s potential fracture zone are analyzed at the moment when blank is approaching to punch comer in drawing process of cone shape part. Based on tension instabilit...The deformation characters and load status of the blank＇s potential fracture zone are analyzed at the moment when blank is approaching to punch comer in drawing process of cone shape part. Based on tension instability theory, the formula for calculating fracture limit load of cone shape part in drawing process is derived. Also, the formula is analyzed and verified by experiment.展开更多
Using in-situ measurements from the Cassini spacecraft in 2013, we report an Earth substorm-like loading-unloading process at Saturn's distant magnetotail. We found that the loading process is featured with two di...Using in-situ measurements from the Cassini spacecraft in 2013, we report an Earth substorm-like loading-unloading process at Saturn's distant magnetotail. We found that the loading process is featured with two distinct processes: a rapid loading process that was likely driven by an internal source and a slow loading process that was likely driven by solar wind. Each of the two loading processes could also individually lead to an unloading process. The rapid internal loading process lasts for ~ 1-2 hours; the solar wind driven loading process lasts for ~ 3-18 hours and the following unloading process lasts for ~1-3 hours. In this letter, we suggest three possible loadingunloading circulations, which are fundamental in understanding the role of solar wind in driving giant planetary magnetospheric dynamics.展开更多
篮球运动员落地过程中气垫运动鞋对足部冲击负荷的影响分析容易受到噪声信号的影响,导致分析结果不精准。为了解决该问题,提出了冲击负荷影响分析方法,评估气垫运动鞋对足部冲击负荷影响相关的动态特性。根据触地阶段足部加速度信号和...篮球运动员落地过程中气垫运动鞋对足部冲击负荷的影响分析容易受到噪声信号的影响,导致分析结果不精准。为了解决该问题,提出了冲击负荷影响分析方法,评估气垫运动鞋对足部冲击负荷影响相关的动态特性。根据触地阶段足部加速度信号和软组织应力响应信号的自身频谱和交互频谱关联关系,结合快速傅里叶变换(Fast Fourier Transform,FFT)能够将时域信号转换为频域信号,更容易识别和滤除噪声信号。结合自身频谱、交互频谱,构建冲击负荷判断式,以分析气垫运动鞋对足部冲击负荷的影响。试验结果表明,气垫运动鞋对第一趾骨的冲击力较大,左足、右足的最大负荷值分别为34、33 k N,对第五趾骨的冲击力较小,左足、右足的最小负荷值分别为3、2 k N,该方法能够精准地分析气垫运动鞋对足部冲击负荷的影响。展开更多
基金the supports of the National Natural Science Foundation of China(Grant No.52375378)。
文摘The multi-pass intermittent local loading process,which features a more flexible processing path,can further enhance the second material distribution during local loading,improve the formability of components,and reduce forming loads.However,the absence of compatible forming equipment makes it difficult to control the constraint in the unloaded zones during the forming process.This difficulty complicates coordination and control of deformation,particularly for asymmetric rib-web components.Additionally,the current implementation involves multi-fire heating,a long process flow,and high energy consumption,which limits the popularization and application of the local loading process.In this study,a new multi-pass local loading hydraulic forming apparatus that can quickly and reliably switch between heavy-load deformation and low-load constraint for different local loading sub-dies was developed.A 10-tonne laboratory prototype was developed,and the forming characteristics during the forming process as well as the response characteristics of the hydraulic system during the multi-pass intermittent local loading of rib-web component were investigated using numerical simulations and physical experiments.Results indicated that,compared to a whole loading process with the same initial geometry of billet,the total forming load(i.e.,the sum of loaded and restrained loads)is reduced by more than 40%with the local loading process,and by nearly 50%with multi-pass local loading.The multi-pass local loading process allows for more effective control of material flow compared to single-pass local loading,leading to improved cavity filling and reduced flow line disturbance.For a large-scale,complex titanium alloy bulkhead,the cavity filling problem was addressed by optimizing the multi-pass local loading path with an unequal thickness billet.The dynamic performance of the multi-pass local loading hydraulic system was found to be robust,with stable pressure transitions during motion and load switching for the sub-die(s).The dynamic characteristic of the hydraulic cylinder when switching from non-moving/unloaded state to a moving/loading state are consistent whether a load is present or not.However,the dynamic characteristics differ when switching from a moving/loading state to non-moving/unloaded state,showing opposite behavior.The developed hydraulic drive mechanism provides a way for implementation of multi-pass local loading without auxiliary operation and extra heating.The results of the study provide a foundation for the industrial production of large-scale,complex components with reduced force requirement and low-energy consumption.
基金the support of the National Natural Science Foundation of China(Nos.51605388,51675433)111 Project(B08040)+2 种基金the Research Fund of the State Key Laboratory of Solidification Processing(NWPU)in China(Grant No.131-QP-2015)the Fundamental Research Funds for the Central Universitiesthe Open Research Fund of State Key Laboratory of Materials Processing and Die&Mold Technology at Huazhong University of Science and Technology
文摘The isothermal local loading forming technology provides a feasible way to form Ti-alloy large-scale rib-web components in aerospace and aviation fields.However,the local loading process forming limit is restricted by forming defects in the transitional region.In this work,the feasibility of controlling forming defects and improving the process forming limit by adjusting die parameters is explored through finite element（FE） simulation.It is found that the common cavum and folding defects in the transitional region are significantly influenced by the fillet radii of left rib and middle rib,respectively.The cavum and folding defects can be effectively controlled by increasing the fillet radii of left rib and middle rib,respectively.The process forming limits considering forming defects in the transitional region are determined by the stepwise searching method under various die parameters.Moreover,the relationship between the process forming limit and die parameters is developed through the response surface methodology（RSM）.The developed RSM models suggest that increasing the fillet radii of left and middle ribs is effective to improve the process forming limit during local loading forming of rib-web components.The results will provide technical basis for the design of die parameters and the reduction amount,which is of great importance to control forming defects and improve the process forming limit in local loading forming of Ti-alloy large-scale rib-web components.
基金This project is supported by Doctoral Education Foundation of Ministry ofEducation of China (No.96021602).
文摘The deformation characters and load status of the blank＇s potential fracture zone are analyzed at the moment when blank is approaching to punch comer in drawing process of cone shape part. Based on tension instability theory, the formula for calculating fracture limit load of cone shape part in drawing process is derived. Also, the formula is analyzed and verified by experiment.
基金supported by the National Science Foundation of China (41525016,41404117)
文摘Using in-situ measurements from the Cassini spacecraft in 2013, we report an Earth substorm-like loading-unloading process at Saturn's distant magnetotail. We found that the loading process is featured with two distinct processes: a rapid loading process that was likely driven by an internal source and a slow loading process that was likely driven by solar wind. Each of the two loading processes could also individually lead to an unloading process. The rapid internal loading process lasts for ~ 1-2 hours; the solar wind driven loading process lasts for ~ 3-18 hours and the following unloading process lasts for ~1-3 hours. In this letter, we suggest three possible loadingunloading circulations, which are fundamental in understanding the role of solar wind in driving giant planetary magnetospheric dynamics.
文摘篮球运动员落地过程中气垫运动鞋对足部冲击负荷的影响分析容易受到噪声信号的影响,导致分析结果不精准。为了解决该问题,提出了冲击负荷影响分析方法,评估气垫运动鞋对足部冲击负荷影响相关的动态特性。根据触地阶段足部加速度信号和软组织应力响应信号的自身频谱和交互频谱关联关系,结合快速傅里叶变换(Fast Fourier Transform,FFT)能够将时域信号转换为频域信号,更容易识别和滤除噪声信号。结合自身频谱、交互频谱,构建冲击负荷判断式,以分析气垫运动鞋对足部冲击负荷的影响。试验结果表明,气垫运动鞋对第一趾骨的冲击力较大,左足、右足的最大负荷值分别为34、33 k N,对第五趾骨的冲击力较小,左足、右足的最小负荷值分别为3、2 k N,该方法能够精准地分析气垫运动鞋对足部冲击负荷的影响。
