Environmental requirements world wide and in the P.R.of China in particular have increased and authorities are increasing the pressure on steelmakers to comply with always more stringent limits and standards. Modern c...Environmental requirements world wide and in the P.R.of China in particular have increased and authorities are increasing the pressure on steelmakers to comply with always more stringent limits and standards. Modern converter steel making goes along with the innovation and new developments not only for the primary converter process itself but even more for the dedusting technologies.This paper describes the benefits and latest development of advanced off gas cleaning and recovery systems based on dry type cleaning with electrostatic precipitation and wet type gas cleaning based on wet scrubbers.Modern converter dedusting is based on suppressed combustion systems in order to reduce off gas amounts and to be able to use the gas for gas recovery.The dry type primary off gas treatment system based on electrostatic precipitator technology is the most advanced environmental solution available for converter steel making.Dry dedusting has been introduced in China successfully with a significant contribution by Siemens VAI being the market leader for converter dry dedusting systems.Siemens VAI has introduced several design improvements over the last years such as CFD modeling of flow conditions in evaporation cooler,design of chains for dust conveyors,design of ESP inlet,design and thickness of discharge electrodes and operation in energy saving mode.Additionally the DDS process has been successfully implemented in China for the De-P process.The gas recovery system for DDS has been optimized over the years with high quality equipment and integrated automation and control systems.Wet type dedusting for converter gas is a well proven technology for many years and is still widely used due to the simplicity of the process and the lower investment costs.SVAI has continuously improved it's wet dedusting technologies to provide highly energy efficient systems which can achieve lowest levels of clean gas dust while still maintaining a moderate water and energy consumption with simplified process control and standardized process control packages.Main design and process improvements include expansion joints for connection of scrubber to cooling stack,new type of droplet separator,advanced hood pressure control package,ID fan washing system,ID fan speed control system etc.The focus for wet type gas recovery systems is still on maximum safety and reliability.SVAI has also successfully improved the technological packages for converter gas recovery for wet type dedusting systems.The comparison between the two system shows the advantages of dry dedusting mainly being the lowest clean gas dust content, lower operating costs,easier handling for recycling of residuals and no need for a water treatment plants.Wet type dedusting has it's main advantages in the simple process and operation of the system,the flexible layout solutions inside the steel shop as well as generally lower investment costs.An overview on the numerous reference installations for dry- and wet type dedusting systems in China as well as world wide is given.展开更多
By simulating test and study in laboratory, the structure and performance offrothing generator were determined. The relative curves between the frothing volume and gas velocityof foaming net, supplying liquid volume a...By simulating test and study in laboratory, the structure and performance offrothing generator were determined. The relative curves between the frothing volume and gas velocityof foaming net, supplying liquid volume and the content of foaming agent were obtainedrespectively. There were an optimum gas-velocity of foaming net, an optimum supplying liquid volumeand an optimum content of foaming agent under the condition of the given material quality and shapeof foaming net and spraying form. The spraying froth is of a great assistance in collectingrespirable dust.展开更多
Most of the electric arc furnace(EAF) dedusting systems installed worldwide have been designed and built with the mere intention to comply with certain environmental regulations and limiting values for a determined pr...Most of the electric arc furnace(EAF) dedusting systems installed worldwide have been designed and built with the mere intention to comply with certain environmental regulations and limiting values for a determined process and production capacity- and this usually works as long as those variables are fix.But reality shows thatever since the recent financial crisis- steel producers are perpetually forced to adapt their steelmaking process in order to meet the requirements of the market and properly react to its fluctuations(e.g.by flexible use of input materials).Many installed dedusting systems cannot live up to this challenge.Badische Stahl-Engineering GmbH (BSE) optimizes dedusting systems to meet various process requirements and thus increase the overall productivity and cost efficiency- along with the strict compliance with all environmental standards and local legislations.This paper further describes the basic considerations to be taken and the BSE approach to deal with these challenges, emphasizing it by examples of our latest projects world wide.展开更多
Firstly, physical and chemical properties of dust removed from BOF gas are analyzed, and then the cold banding technology of dust removed from BOF gas and its application are introduced. Tests have proved that using c...Firstly, physical and chemical properties of dust removed from BOF gas are analyzed, and then the cold banding technology of dust removed from BOF gas and its application are introduced. Tests have proved that using cooled agglomerated pellets made of the dust removed from BOF gas and small amounts of modified starch as a coolant and slagging agent in steel production can bring about considerable economic, social and environmental benefits.展开更多
Massive dust of exhausted airflow easily diffuses to the industrial square while hoisting shaft is used as return shaft in the retrograde ventilation,and certainly there is a problem of dust scattering and noise excee...Massive dust of exhausted airflow easily diffuses to the industrial square while hoisting shaft is used as return shaft in the retrograde ventilation,and certainly there is a problem of dust scattering and noise exceeding standard. In order to solve the problem,the coupled technology of dedusting and noise reduction in airshaft outlet was investigated and the device with the function of Dedusting and noise Reduction(DR) was originated. The device is named as DR diffuser,which comprehensively utilizes mechanisms of inertia-gravity dedusting and absorption-insulation sound. The DR diffuser has been applied to Xingdong Coal Mine,and the testing results show that:a. the resistance of DR diffuser is lower than 60 Pa;b. the noise level reaches to 49.2 dB(A);c. the dedusting efficiency of above 50 μm is higher than 85 %;d. dynamic pressure recovered from the outlet of main fan is larger than 50 Pa. The above measured data illustrates that comprehensive benefit of the DR diffuser is good,and the device is worth of applying to engineering site.展开更多
The study introduces the meanings of the technology on dedust fan′s online detection and fault diagnosis,the ways of fault diagnosis,the common fault analysis and the design of stealmaking gas dedust fan′s online fa...The study introduces the meanings of the technology on dedust fan′s online detection and fault diagnosis,the ways of fault diagnosis,the common fault analysis and the design of stealmaking gas dedust fan′s online fault diagnosis.It shows the whole system′s design,establishment and functional test.XM series modules have been used to realize the online fault diagnosis.The system′s functional requirements are proved by experiment.展开更多
文摘Environmental requirements world wide and in the P.R.of China in particular have increased and authorities are increasing the pressure on steelmakers to comply with always more stringent limits and standards. Modern converter steel making goes along with the innovation and new developments not only for the primary converter process itself but even more for the dedusting technologies.This paper describes the benefits and latest development of advanced off gas cleaning and recovery systems based on dry type cleaning with electrostatic precipitation and wet type gas cleaning based on wet scrubbers.Modern converter dedusting is based on suppressed combustion systems in order to reduce off gas amounts and to be able to use the gas for gas recovery.The dry type primary off gas treatment system based on electrostatic precipitator technology is the most advanced environmental solution available for converter steel making.Dry dedusting has been introduced in China successfully with a significant contribution by Siemens VAI being the market leader for converter dry dedusting systems.Siemens VAI has introduced several design improvements over the last years such as CFD modeling of flow conditions in evaporation cooler,design of chains for dust conveyors,design of ESP inlet,design and thickness of discharge electrodes and operation in energy saving mode.Additionally the DDS process has been successfully implemented in China for the De-P process.The gas recovery system for DDS has been optimized over the years with high quality equipment and integrated automation and control systems.Wet type dedusting for converter gas is a well proven technology for many years and is still widely used due to the simplicity of the process and the lower investment costs.SVAI has continuously improved it's wet dedusting technologies to provide highly energy efficient systems which can achieve lowest levels of clean gas dust while still maintaining a moderate water and energy consumption with simplified process control and standardized process control packages.Main design and process improvements include expansion joints for connection of scrubber to cooling stack,new type of droplet separator,advanced hood pressure control package,ID fan washing system,ID fan speed control system etc.The focus for wet type gas recovery systems is still on maximum safety and reliability.SVAI has also successfully improved the technological packages for converter gas recovery for wet type dedusting systems.The comparison between the two system shows the advantages of dry dedusting mainly being the lowest clean gas dust content, lower operating costs,easier handling for recycling of residuals and no need for a water treatment plants.Wet type dedusting has it's main advantages in the simple process and operation of the system,the flexible layout solutions inside the steel shop as well as generally lower investment costs.An overview on the numerous reference installations for dry- and wet type dedusting systems in China as well as world wide is given.
基金This work was financially supported by the National Natural Science Foundation of China, No.50174004
文摘By simulating test and study in laboratory, the structure and performance offrothing generator were determined. The relative curves between the frothing volume and gas velocityof foaming net, supplying liquid volume and the content of foaming agent were obtainedrespectively. There were an optimum gas-velocity of foaming net, an optimum supplying liquid volumeand an optimum content of foaming agent under the condition of the given material quality and shapeof foaming net and spraying form. The spraying froth is of a great assistance in collectingrespirable dust.
文摘Most of the electric arc furnace(EAF) dedusting systems installed worldwide have been designed and built with the mere intention to comply with certain environmental regulations and limiting values for a determined process and production capacity- and this usually works as long as those variables are fix.But reality shows thatever since the recent financial crisis- steel producers are perpetually forced to adapt their steelmaking process in order to meet the requirements of the market and properly react to its fluctuations(e.g.by flexible use of input materials).Many installed dedusting systems cannot live up to this challenge.Badische Stahl-Engineering GmbH (BSE) optimizes dedusting systems to meet various process requirements and thus increase the overall productivity and cost efficiency- along with the strict compliance with all environmental standards and local legislations.This paper further describes the basic considerations to be taken and the BSE approach to deal with these challenges, emphasizing it by examples of our latest projects world wide.
文摘Firstly, physical and chemical properties of dust removed from BOF gas are analyzed, and then the cold banding technology of dust removed from BOF gas and its application are introduced. Tests have proved that using cooled agglomerated pellets made of the dust removed from BOF gas and small amounts of modified starch as a coolant and slagging agent in steel production can bring about considerable economic, social and environmental benefits.
基金supported by the project of Hunan Province Science and Technology(No.2007FJ1012 )project of Scientific Research Fund of Hunan Provincial Education Department(No.09CY014)Doctoral Fund of HNUST
文摘Massive dust of exhausted airflow easily diffuses to the industrial square while hoisting shaft is used as return shaft in the retrograde ventilation,and certainly there is a problem of dust scattering and noise exceeding standard. In order to solve the problem,the coupled technology of dedusting and noise reduction in airshaft outlet was investigated and the device with the function of Dedusting and noise Reduction(DR) was originated. The device is named as DR diffuser,which comprehensively utilizes mechanisms of inertia-gravity dedusting and absorption-insulation sound. The DR diffuser has been applied to Xingdong Coal Mine,and the testing results show that:a. the resistance of DR diffuser is lower than 60 Pa;b. the noise level reaches to 49.2 dB(A);c. the dedusting efficiency of above 50 μm is higher than 85 %;d. dynamic pressure recovered from the outlet of main fan is larger than 50 Pa. The above measured data illustrates that comprehensive benefit of the DR diffuser is good,and the device is worth of applying to engineering site.
文摘The study introduces the meanings of the technology on dedust fan′s online detection and fault diagnosis,the ways of fault diagnosis,the common fault analysis and the design of stealmaking gas dedust fan′s online fault diagnosis.It shows the whole system′s design,establishment and functional test.XM series modules have been used to realize the online fault diagnosis.The system′s functional requirements are proved by experiment.
