During high-speed operation,mixed-flow pumps are susceptible to cavitation,which destabilizes the internal flow,increases energy losses,and degrades hydraulic efficiency.To assess the effectiveness of blade perforatio...During high-speed operation,mixed-flow pumps are susceptible to cavitation,which destabilizes the internal flow,increases energy losses,and degrades hydraulic efficiency.To assess the effectiveness of blade perforation as a cavitation-mitigation strategy,in this study several mixed-flow pump models incorporating perforations were developed.Numerical simulations were performed for configurations with circular holes positioned at different locations along the blade leading edge,and the computational results were validated against experimental measurements.The findings indicate that the location of the perforations plays a decisive role in cavitation suppression.Moving from the blade rim toward the hub along the leading edge,the critical net positive suction head,NPSH_(cr),initially decreases and subsequently increases,while remaining consistently lower than that of the reference non-perforated configuration.The perforations promote the transfer of high-pressure fluid from the pressure side to the suction side of the blade,thereby alleviating local low-pressure regions.This pressure compensation significantly reduces the extent of low-pressure zones in the vicinity of the perforations,leading to a marked suppression of cavitation both locally and downstream of the perforated regions.展开更多
During the process of designing the mixed-flow pump impeller, the meridional flow passage shape directly affects the obtained meridional flow field, which then has an influence on the three-dimensional impeller shape....During the process of designing the mixed-flow pump impeller, the meridional flow passage shape directly affects the obtained meridional flow field, which then has an influence on the three-dimensional impeller shape. However, the meridional flow passage shape is too complicated to be described by a simple formula for now. Therefore, reasonable parameter selection for the meridional flow passage is essential to the investigation. In order to explore the effects of the meridional flow passage shape on the impeller design and the hydraulic performance of the mixed-flow pump, the hub and shroud radius ratio (HSRR) of impeller and the outlet diffusion angle (ODA) of outlet zone are selected as the meridional flow passage parameters. 25 mixed-flow pump impellers, with specific speed of 496 under the design condition, are designed with various parameter combinations. Among these impellers, one with HSRR of 1.94 and ODA of 90° is selected to carry out the model test and the obtained experimental results are used to verify accuracies of the head and the hydraulic efficiency predicted by numerical simulation. Based on SIMPLE algorithm and standard k-ε two-equation turbulence model, the three-dimensional steady incompressible Reynolds averaged Navier-Stokes equations are solved and the effects of different parameters on hydraulic performance of mixed-flow pump impellers are analyzed. The analysis results demonstrate that there are optimal values of HSRR and ODA available, so the hydraulic performance and the internal flow of mixed-flow pumps can be improved by selecting appropriate values for the meridional flow passage parameters. The research on these two parameters, HSRR and ODA, has further illustrated influences of the meridional flow passage shape on the hydraulic performance of the mixed-flow pump, and is beneficial to improving the design of the mixed-flow pump impeller.展开更多
In the mixed-flow pump design, the shape of the flow passage can directly affect the flow capacity and the internal flow, thus influencing hydraulic performance, cavitation performance and operation stability of the m...In the mixed-flow pump design, the shape of the flow passage can directly affect the flow capacity and the internal flow, thus influencing hydraulic performance, cavitation performance and operation stability of the mixed-flow pump. However, there is currently a lack of experimental research on the influence mechanism. Therefore, in order to analyze the effects of subtle variations of the flow passage on the mixed-flow pump performance, the frustum cone surface of the end part of inlet contraction flow passage of the mixed-flow pump is processed into a cylindrical surface and a test rig is built to carry out the hydraulic performance experiment. In this experiment, parameters, such as the head, the efficiency, and the shaft power, are measured, and the pressure fluctuation and the noise signal are also collected. The research results suggest that after processing the inlet flow passage, the head of the mixed-flow pump significantly goes down; the best efficiency of the mixed-flow pump drops by approximately 1.5%, the efficiency decreases more significantly under the large flow rate; the shaft power slightly increases under the large flow rate, slightly decreases under the small flow rate. In addition, the pressure fluctuation amplitudes on both the impeller inlet and the diffuser outlet increase significantly with more drastic pressure fluctuations and significantly lower stability of the internal flow of the mixed-flow pump. At the same time, the noise dramatically increases. Overall speaking, the subtle variation of the inlet flow passage leads to a significant change of the mixed-flow pump performance, thus suggesting a special attention to the optimization of flow passage. This paper investigates the influence of the flow passage variation on the mixed-flow pump performance by experiment, which will benefit the optimal design of the flow passage of the mixed-flow pump.展开更多
To increase the robustness of the optimization solutions of the mixed-flow pump,the impeller was firstly indirectly parameterized based on the 2D blade design theory.Secondly,the robustness of the optimization solutio...To increase the robustness of the optimization solutions of the mixed-flow pump,the impeller was firstly indirectly parameterized based on the 2D blade design theory.Secondly,the robustness of the optimization solution was mathematically defined,and then calculated by Monte Carlo sampling method.Thirdly,the optimization on the mixed-flow pump′s impeller was decomposed into the optimal and robust sub-optimization problems,to maximize the pump head and efficiency and minimize the fluctuation degree of them under varying working conditions at the same time.Fourthly,using response surface model,a surrogate model was established between the optimization objectives and control variables of the shape of the impeller.Finally,based on a multi-objective genetic optimization algorithm,a two-loop iterative optimization process was designed to find the optimal solution with good robustness.Comparing the original and optimized pump,it is found that the internal flow field of the optimized pump has been improved under various operating conditions,the hydraulic performance has been improved consequently,and the range of high efficient zone has also been widened.Besides,with the changing of working conditions,the change trend of the hydraulic performance of the optimized pump becomes gentler,the flow field distribution is more uniform,and the influence degree of the varia-tion of working conditions decreases,and the operating stability of the pump is improved.It is concluded that the robust optimization method proposed in this paper is a reasonable way to optimize the mixed-flow pump,and provides references for optimization problems of other fluid machinery.展开更多
A series of steady and unsteady numerical calculations of the internal flow in mixed-flow pumps with three different specific speeds were carried out based on the N-S equation coupled with the standard k-εturbulence ...A series of steady and unsteady numerical calculations of the internal flow in mixed-flow pumps with three different specific speeds were carried out based on the N-S equation coupled with the standard k-εturbulence model under different operating conditions to investigate the relationship between the impeller specific speed and the pump performance as well as pressure pulsations.Meanwhile,the pump performance and pressure pulsations inside the mixed-flow pump with three different specific speeds were also analyzed and compared with the corresponding test data.From the results,the averaged deviations between the predicted and tested head among different impellers are below 5%,and with respect to the equivalent impeller specific speeds of 280 and 260,the values are 4.30%and 3.69%,respectively.For all the impeller schemes,the best efficiency point of the mixed-flow pump is found at the flow rate of 1.2 Q_(d) and the higher head deviation occurs at lower flow rates.Especially,it can be found that the specific speed has a slight effect on the pressure fluctuation in the impellers.Eventually,it is determined that the pump performance curves calculated by numerical simu-lations have good agreement with the relevant experimental results,which verifies that the numerical methods used in the present study are accurate to a certain extent.Furthermore,the results also provide some references to the pressure pulsation analysis and the performance improvement of the mixed-flow pump design.展开更多
To improve the design speed and reduce the design cost for the previous blade design method, a modified inverse design method is presented. In the new method, after a series of physical and mathematical simplification...To improve the design speed and reduce the design cost for the previous blade design method, a modified inverse design method is presented. In the new method, after a series of physical and mathematical simplifications, a sail?like constrained area is proposed, which can be used to configure di erent runner blade shapes. Then, the new method is applied to redesign and optimize the runner blade of the scale core component of the 1400?MW canned nuclear coolant pump in an established multi?optimization system compromising the Computational Fluid Dynamics(CFD) analysis, the Response Surface Methodology(RSM) and the Non?dominated Sorting Genetic Algorithm?II(NSGA?II). After the execution of the optimization procedure, three optimal samples were ultimately obtained. Then, through comparative analysis using the target runner blade, it was found that the maximum e ciency improvement reached 1.6%, while the head improvement was about 10%. Overall, a promising runner blade inverse design method which will benefit the hydraulic design of the mixed?flow pump has been proposed.展开更多
Decarbonising the building sector,particularly residential heating,represents a critical challenge for achieving carbon-neutral energy systems.Efficient solutions must integrate both technological performance and rene...Decarbonising the building sector,particularly residential heating,represents a critical challenge for achieving carbon-neutral energy systems.Efficient solutions must integrate both technological performance and renewable energy sources while considering operational constraints of existing systems.This study investigates a hybrid heating system combining a natural gas boiler(NGB)with an air-to-water heat pump(AWHP),evaluated through a combination of laboratory experiments and dynamic modelling.A prototype developed in the Electrical and Energy Engineering Laboratory enabled the characterization of both heat generators,the collection of experimental data,and the calibration of a MATLAB/Simulink model,including emissions and exhaust analyses.Sensitivity analyses were performed to identify optimal configurations for energy efficiency and system control,accounting for interactions between subsystems.Results highlight that hybridisation significantly improves primary energy efficiency and reduces fuel consumption compared to conventional NGB-only systems.Environmental performance,assessed through CO_(2) and NOx emissions and renewable energy integration,demonstrates the benefits of partial electrification in the residential sector.Economic assessment further quantifies decarbonization costs and fuel savings,illustrating tradeoffs between low-capital,moderate-performance systems and high-efficiency,high-renewable solutions requiring larger investments.The analysis shows that strategic decisions for residential decarbonisation cannot be separated from system-wide considerations,including control strategies,component integration,and economic feasibility.The study underlines the importance of hybrid and renewable-based solutions as pivotal pathways for energy transition in the residential building sector.展开更多
To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-ge...To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-gear type hydraulicmotor pump as the research object.In COMSOL,a coupled heat transfer simulationmodel of themotor pump’s fluid-solid coupling is established,and the internal temperature field characteristics are analyzed.To improve the heat dissipation effect of the motor pump,it is proposed to arrange spoiler in the fan-shaped DC channel of the pump housing to enhance heat dissipation.Three types of spoilers,namely,wing-shaped,inclined rectangle-shaped,and wave-shaped,are designed.The simulation results show that when the motor pump operates under rated conditions,due to the poor heat dissipation environment inside the motor pump,the high-temperature areas of the motor pump are concentrated in the rotor and permanent magnet parts.After arranging the spoiler,the turbulent kinetic energy and vorticity in the fan-shaped DC channel of the pump housing are significantly enhanced.All three spoiler structures can reduce the maximum temperature of each component of the motor.According to the comprehensive performance evaluation criterion(PEC),the inclined rectangle-shaped structure has the best comprehensive heat transfer performance(PEC=1.114),while the wave-shaped structure has higher heat transfer efficiency but greater pressure loss.The wing-shaped structure has relatively limited enhancement effect on heat dissipation.This study systematically quantifies the influence of different spoiler structures on heat dissipation performance and flowresistance characteristics,providing a solution for enhancing the heat dissipation of the motor pump.展开更多
In order to maintain a uniform distribution of pareto-front solutions, a modified NSGA-II algorithm coupled with a dynamic crowding distance(DCD) method is proposed for the multi-objective optimization of a mixed-flow...In order to maintain a uniform distribution of pareto-front solutions, a modified NSGA-II algorithm coupled with a dynamic crowding distance(DCD) method is proposed for the multi-objective optimization of a mixed-flow pump impeller. With the pump meridional section fixed, ten variables along the shroud and hub are selected to control the blade load by using a three-dimensional inverse design method. Hydraulic efficiency, along with impeller head, is applied as an optimization objective; and a radial basis neural network(RBNN) is adopted to approximate the objective function with 82 training samples. Local sensitivity analysis shows that decision variables have different impacts on the optimization objectives. Instead of randomly selecting one solution to implement, a technique for ordering preferences by similarity to ideal solution(TOPSIS) is introduced to select the best compromise solution(BCS) from pareto-front sets. The proposed method is applied to optimize the baseline model, i.e. a mixed- flow waterjet pump whose specific speed is 508 min?1?m3s?1?m. The performance of the waterjet pump was experimentally tested. Compared with the baseline model, the optimized impeller has a better hydraulic efficiency of 92% as well as a higher impeller head at the design operation point. Furthermore, the off-design performance is improved with a wider highefficiency operation range. After optimization, velocity gradients on the suction surface are smoother and flow separations are eliminated at the blade inlet part. Thus, the authors believe the proposed method is helpful for optimizing the mixed-flow pumps.展开更多
For the inverse designs of centrifugal and mixed-flow pump impellers,clarifying the generation process of secondary flows and putting forward corresponding suppression measures is an important approach to improve the ...For the inverse designs of centrifugal and mixed-flow pump impellers,clarifying the generation process of secondary flows and putting forward corresponding suppression measures is an important approach to improve the impeller performance.In this paper,to provide a better qualitative insight into the generation mechanism of secondary flows in the impeller,a simple kinematic equation is derived based on the ideal assumptions,which indicates that the potential rothalpy gradient(PRG)is the most important dynamic source that actively induces secondary vortical flows.Induced by the natural adverse PRG on the S1 and S2 stream surfaces,two typical secondary flows,H-S and P-S secondary flows,are clearly presented.To specially suppress these typical secondary flows,a general alternate loading technique(GALT)is proposed,aiming to adjust the real blade loadingδp to control the PRG features.At the blade fore part,theδp on the hub streamline should be slowly increased to avoid breakneck growth of the potential rothalpy to reduce adverse streamwise PRG on the S2 streamsurface.At the blade middle part,theδp should be moderately decreased to reduce adverse streamwise PRG on the S1 streamsurface.At the blade aft part,the difference in theδp between the shroud and hub streamlines should be decreased faster to control the exit uniformity.By applying the GALT to the impeller designs of three typical pump types in hydraulic engineering,the organizational effect of the PRG on fundamental flow structures is proven.The GALT can effectively control the PRG distributions and suppress the secondary flows,thereby widening the pump’s high-efficiency zone,improving flow uniformity and suppressing pressure fluctuations.Compared with the current Z-G method and the ALT,the GALT can meet the requirements of"de-experience"better,thereby enabling the designers to obtain good products explicitly and quickly.展开更多
The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the ...The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the blade tip clearance variation(η/δ) varies with the flow rate coefficient revealing a parabolic trend.An empirical equation has been developed for the mixed-flow pump model by parabolic fitting.For the same blade tip clearance variation δ,the mixed-flow pump efficiency reduction η increases rapidly as the flow rate rises.For any given flow rate,the efficiency,the head and the shaft power of the mixed-flow pump all decrease with the increase of the blade tip clearance.Among them,the efficiency reduction η varies approximately linearly with the blade tip clearance variation δ.When the angle of an individual blade of the mixed-flow pump has a deviation,the performance curves will move and change.These curves have consistent change directions with the performance curves under the condition of all the blades rotated at the same time,but have smaller offset and lower range of variation.When an individual blade angle error changes to ±2°,the optimal efficiency of the mixed-flow pump will have no significant difference.When the individual blade angle error increases to ±4°,the optimal efficiency will decrease by 1%.展开更多
A loss model for the mixed-flow pump impellers was developed by summarizing a variety of loss calculation formulas systematically.The internal flow field of the impeller was obtained by employing the iterative calcula...A loss model for the mixed-flow pump impellers was developed by summarizing a variety of loss calculation formulas systematically.The internal flow field of the impeller was obtained by employing the iterative calculation for S 1 and S 2 stream surfaces to solve the continuity and motion equations of fluid.Based on the calculation method of the flow field and the loss model,it is achieved to predict the impeller performance of the mixed-flow pump and the performance curves of a mixed-flow pump model with adjustable blades.Compared with the test data,the loss model of the mixed-flow pump based on the iterative calculation can predict the impeller performance quickly and accurately,which has a high value on the engineering applications.Based on the test verification,curves of various kinds of losses varied for the flow rate were analyzed under different blade angles.In addition,the mechanisms of various kinds of losses inside the mixed-flow pump impeller were discussed in-depth.展开更多
On the basis of the three-dimensional design platform of the mixed-flow pump impellers, an optimization design system was developed in this paper by improving the genetic algorithm with application of both strategies ...On the basis of the three-dimensional design platform of the mixed-flow pump impellers, an optimization design system was developed in this paper by improving the genetic algorithm with application of both strategies of keeping the optimal individu- al and employing the niche. This system took the highest efficiency of the impeller as the optimization objective and employed P, a0, A0h and A0t, which could directly affect the shape and the position of the blade, as optimization parameters. In addition, loss model was used to obtain fast and accurate prediction of the impeller efficiency. The optimization results illustrated that this system had advantages such as high accuracy and fine convergence, thus to effectively improve the design of the mixed-flow pump impellers. Numerical simulation was applied to determine the internal flow fields of the impeller obtained by optimization design, and to analyze both the relative velocity and the pressure distributions. The test results demonstrated that the mixed flow pump had the highest efficiency of 87.2%, the wide and flat high efficiency operation zone, the relatively wide range of blade angle adjustment, fine cavitation performance and satisfied stability.展开更多
By model test and numerical simulation, this paper analyzed the effects of different blades with varying rotation angle deviations on the hydraulic performance of a mixed-flow pump. It was found that when some blades ...By model test and numerical simulation, this paper analyzed the effects of different blades with varying rotation angle deviations on the hydraulic performance of a mixed-flow pump. It was found that when some blades had rotation angle deviations, the hydraulic performance curves of the mixed-flow pump would move. With a positive deviation, the curves moved towards the large flow rate; with a negative deviation, the curves moved towards the small flow rate. When some blades had rotation angle deviations, the symmetry and uniformity of the pressure distribution inside the mixed-flow pump flow passage both decreased; the larger the deviation, the greater the decrease. When a single blade had a large rotation angle deviation, a rather clear low pressure area was formed, lowering the cavitation performance. When two adjacent blades changed simultaneously, under the small flow rate condition, adverse pressure gradient and flow separation occurred in the flow field, and a hump appeared in the head curve and the operation stability of the mixed-flow pump dropped significantly. Near the best efficiency point（BEP）, the simultaneous change of two alternate blades produced a more significant change of pressure in the flow passage, with an even larger area. Compared to the effect of two adjacent blades, two alternate blades, when changed simultaneously, made the mixed-flow pump slightly less efficient, but with a flatter efficiency curve and relatively wider high efficiency area. By fitting the test results, a functional relation among the BEP of the mixed-flow pump QBEP, the number of deviated blades N, and blade rotation angle deviation α was established, thus realizing an effective prediction of the BEP of the mixed-flow pump when blade rotation angles have deviations.展开更多
High-efficiency design of a mixed-flow pump has been carried out based on numerical analysis of a three-dimensional viscous flow.For analysis,the Reynolds-averaged Navier-Stokes equations with a shear stress transport...High-efficiency design of a mixed-flow pump has been carried out based on numerical analysis of a three-dimensional viscous flow.For analysis,the Reynolds-averaged Navier-Stokes equations with a shear stress transport turbulence model were discretized by finite-volume approximations.Structured grid system was constructed in the computational domain,which has O-type grids near the blade surfaces and H/J-type grids in other regions.The numerical results were validated with experimental data for the heads and hydraulic efficiencies at different flow coefficients.The hydraulic efficiency at the design flow coefficient was evaluated with variation of the geometric variables,i.e.,the area of the discharge and length of the vane in the diffuser.The result has shown that the hydraulic efficiency of a mixed-flow pump at the design condition is improved by the modification of the geometry.展开更多
Large-scale new energy grid connection leads to the weakening of the system frequency regulation capability,and the system frequency stability is facing unprecedented challenges.In order to solve rapid frequency fluct...Large-scale new energy grid connection leads to the weakening of the system frequency regulation capability,and the system frequency stability is facing unprecedented challenges.In order to solve rapid frequency fluctuation caused by new energy units,this paper proposes a new energy power system frequency regulation strategy with multiple units including the doubly-fed pumped storage unit(DFPSU).Firstly,based on the model predictive control(MPC)theory,the state space equations are established by considering the operating characteristics of the units and the dynamic behavior of the system;secondly,the proportional-differential control link is introduced to minimize the frequency deviation to further optimize the frequency modulation(FM)output of the DFPSU and inhibit the rapid fluctuation of the frequency;lastly,it is verified on theMatlab/Simulink simulation platform,and the results show that the model predictive control with proportional-differential control link can further release the FM potential of the DFPSU,increase the depth of its FM,effectively reduce the frequency deviation of the system and its rate of change,realize the optimization of the active output of the DFPSU and that of other units,and improve the frequency response capability of the system.展开更多
Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibra...Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibration.An active damping device(ADD)is used to the vibration of the pump valve pipeline system to apply the control force,to achieve the active control of the pipeline vibration.A pump-valve pipeline vibration test bench was built to compare the control effect of active damping device on pipeline vibration under different pump valve working conditions,and the results show that applying ADD control could effectively suppress the vibration of the pump valve pipeline and enhance the stability of the equipment during operation.At different pump operating rotation frequencies,the vibration amplitude of the pump valve pipeline in working frequency and its multiple frequencies are also effectively suppressed,with the maximum amplitude reduction of more than 60%.For the valve vibration caused by different operating openings,the vibration of the highest reduction of 68%,and the centrifugal pump drive shaft vi-bration reduced by up to 73%,which provides a new idea for vibration control of pump valve pipeline system.展开更多
In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,t...In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,the CFD method was used to simulate the internal flow field of the air pump,and it was found that a main vortex was formed near the rotor of the trailing blade.Based on this observation,a new rotor shape design was proposed in this study,which design places arc-shaped depressed on the circumference of the rotor where the main vortex forms.The existence of the depression facilitated forward motion of the main airflow and thus effectively restricting reverse flow.Simulation results demonstrated that the proposed design is able to decrease pressure-induced torque load on the pump,and the reduction increases for an increasing operating speed.For all three operating speeds tested,the reduction in pressure-induced torque ranges from 5%to up to 10%comparing to the original pump.展开更多
基金the National Key Research and Development Project of China(No.2019YFB 2005300)the Natural Science Foundation of Jiangsu Province(No.BK20220609)the National Natural Science Foundation of China(Grant Nos.52109106,52409122,and 12272187).
文摘During high-speed operation,mixed-flow pumps are susceptible to cavitation,which destabilizes the internal flow,increases energy losses,and degrades hydraulic efficiency.To assess the effectiveness of blade perforation as a cavitation-mitigation strategy,in this study several mixed-flow pump models incorporating perforations were developed.Numerical simulations were performed for configurations with circular holes positioned at different locations along the blade leading edge,and the computational results were validated against experimental measurements.The findings indicate that the location of the perforations plays a decisive role in cavitation suppression.Moving from the blade rim toward the hub along the leading edge,the critical net positive suction head,NPSH_(cr),initially decreases and subsequently increases,while remaining consistently lower than that of the reference non-perforated configuration.The perforations promote the transfer of high-pressure fluid from the pressure side to the suction side of the blade,thereby alleviating local low-pressure regions.This pressure compensation significantly reduces the extent of low-pressure zones in the vicinity of the perforations,leading to a marked suppression of cavitation both locally and downstream of the perforated regions.
基金supported by National Natural Science Foundation of China (Grant No. 51176088)
文摘During the process of designing the mixed-flow pump impeller, the meridional flow passage shape directly affects the obtained meridional flow field, which then has an influence on the three-dimensional impeller shape. However, the meridional flow passage shape is too complicated to be described by a simple formula for now. Therefore, reasonable parameter selection for the meridional flow passage is essential to the investigation. In order to explore the effects of the meridional flow passage shape on the impeller design and the hydraulic performance of the mixed-flow pump, the hub and shroud radius ratio (HSRR) of impeller and the outlet diffusion angle (ODA) of outlet zone are selected as the meridional flow passage parameters. 25 mixed-flow pump impellers, with specific speed of 496 under the design condition, are designed with various parameter combinations. Among these impellers, one with HSRR of 1.94 and ODA of 90° is selected to carry out the model test and the obtained experimental results are used to verify accuracies of the head and the hydraulic efficiency predicted by numerical simulation. Based on SIMPLE algorithm and standard k-ε two-equation turbulence model, the three-dimensional steady incompressible Reynolds averaged Navier-Stokes equations are solved and the effects of different parameters on hydraulic performance of mixed-flow pump impellers are analyzed. The analysis results demonstrate that there are optimal values of HSRR and ODA available, so the hydraulic performance and the internal flow of mixed-flow pumps can be improved by selecting appropriate values for the meridional flow passage parameters. The research on these two parameters, HSRR and ODA, has further illustrated influences of the meridional flow passage shape on the hydraulic performance of the mixed-flow pump, and is beneficial to improving the design of the mixed-flow pump impeller.
基金Supported by National Natural Science Foundation of China(Grant No.51176088)
文摘In the mixed-flow pump design, the shape of the flow passage can directly affect the flow capacity and the internal flow, thus influencing hydraulic performance, cavitation performance and operation stability of the mixed-flow pump. However, there is currently a lack of experimental research on the influence mechanism. Therefore, in order to analyze the effects of subtle variations of the flow passage on the mixed-flow pump performance, the frustum cone surface of the end part of inlet contraction flow passage of the mixed-flow pump is processed into a cylindrical surface and a test rig is built to carry out the hydraulic performance experiment. In this experiment, parameters, such as the head, the efficiency, and the shaft power, are measured, and the pressure fluctuation and the noise signal are also collected. The research results suggest that after processing the inlet flow passage, the head of the mixed-flow pump significantly goes down; the best efficiency of the mixed-flow pump drops by approximately 1.5%, the efficiency decreases more significantly under the large flow rate; the shaft power slightly increases under the large flow rate, slightly decreases under the small flow rate. In addition, the pressure fluctuation amplitudes on both the impeller inlet and the diffuser outlet increase significantly with more drastic pressure fluctuations and significantly lower stability of the internal flow of the mixed-flow pump. At the same time, the noise dramatically increases. Overall speaking, the subtle variation of the inlet flow passage leads to a significant change of the mixed-flow pump performance, thus suggesting a special attention to the optimization of flow passage. This paper investigates the influence of the flow passage variation on the mixed-flow pump performance by experiment, which will benefit the optimal design of the flow passage of the mixed-flow pump.
基金National Natural Science Foundation of China(51609107)Open Subject of Provincial and Ministerial Discipline Platform of Xihua University(szjj2018-123)。
文摘To increase the robustness of the optimization solutions of the mixed-flow pump,the impeller was firstly indirectly parameterized based on the 2D blade design theory.Secondly,the robustness of the optimization solution was mathematically defined,and then calculated by Monte Carlo sampling method.Thirdly,the optimization on the mixed-flow pump′s impeller was decomposed into the optimal and robust sub-optimization problems,to maximize the pump head and efficiency and minimize the fluctuation degree of them under varying working conditions at the same time.Fourthly,using response surface model,a surrogate model was established between the optimization objectives and control variables of the shape of the impeller.Finally,based on a multi-objective genetic optimization algorithm,a two-loop iterative optimization process was designed to find the optimal solution with good robustness.Comparing the original and optimized pump,it is found that the internal flow field of the optimized pump has been improved under various operating conditions,the hydraulic performance has been improved consequently,and the range of high efficient zone has also been widened.Besides,with the changing of working conditions,the change trend of the hydraulic performance of the optimized pump becomes gentler,the flow field distribution is more uniform,and the influence degree of the varia-tion of working conditions decreases,and the operating stability of the pump is improved.It is concluded that the robust optimization method proposed in this paper is a reasonable way to optimize the mixed-flow pump,and provides references for optimization problems of other fluid machinery.
基金National Natural Science Foundation of China(51976078)Senior Personnel Scientific Research Foundation of Jiangsu University:(15JDG073)Open Research Subject of Key Laboratory of Fluid and Power Machinery,Ministry of Education(szjj2016-065)。
文摘A series of steady and unsteady numerical calculations of the internal flow in mixed-flow pumps with three different specific speeds were carried out based on the N-S equation coupled with the standard k-εturbulence model under different operating conditions to investigate the relationship between the impeller specific speed and the pump performance as well as pressure pulsations.Meanwhile,the pump performance and pressure pulsations inside the mixed-flow pump with three different specific speeds were also analyzed and compared with the corresponding test data.From the results,the averaged deviations between the predicted and tested head among different impellers are below 5%,and with respect to the equivalent impeller specific speeds of 280 and 260,the values are 4.30%and 3.69%,respectively.For all the impeller schemes,the best efficiency point of the mixed-flow pump is found at the flow rate of 1.2 Q_(d) and the higher head deviation occurs at lower flow rates.Especially,it can be found that the specific speed has a slight effect on the pressure fluctuation in the impellers.Eventually,it is determined that the pump performance curves calculated by numerical simu-lations have good agreement with the relevant experimental results,which verifies that the numerical methods used in the present study are accurate to a certain extent.Furthermore,the results also provide some references to the pressure pulsation analysis and the performance improvement of the mixed-flow pump design.
基金National Basic Research Program of China(973 Program,Grant No.2015CB057301)Research and Innovation in Science and Technology Major Project of Liaoning Province,China(Grant No.201410001)Collaborative Innovation Center of Major Machine Manufacturing in Liaoning Province,China
文摘To improve the design speed and reduce the design cost for the previous blade design method, a modified inverse design method is presented. In the new method, after a series of physical and mathematical simplifications, a sail?like constrained area is proposed, which can be used to configure di erent runner blade shapes. Then, the new method is applied to redesign and optimize the runner blade of the scale core component of the 1400?MW canned nuclear coolant pump in an established multi?optimization system compromising the Computational Fluid Dynamics(CFD) analysis, the Response Surface Methodology(RSM) and the Non?dominated Sorting Genetic Algorithm?II(NSGA?II). After the execution of the optimization procedure, three optimal samples were ultimately obtained. Then, through comparative analysis using the target runner blade, it was found that the maximum e ciency improvement reached 1.6%, while the head improvement was about 10%. Overall, a promising runner blade inverse design method which will benefit the hydraulic design of the mixed?flow pump has been proposed.
基金supported by European Commission and is a part of the HORIZON2020 project RES Heatfunding from the European Union’s Horizon 2020 program in the field of research and innovation on the basis of grant agreement No.956255.
文摘Decarbonising the building sector,particularly residential heating,represents a critical challenge for achieving carbon-neutral energy systems.Efficient solutions must integrate both technological performance and renewable energy sources while considering operational constraints of existing systems.This study investigates a hybrid heating system combining a natural gas boiler(NGB)with an air-to-water heat pump(AWHP),evaluated through a combination of laboratory experiments and dynamic modelling.A prototype developed in the Electrical and Energy Engineering Laboratory enabled the characterization of both heat generators,the collection of experimental data,and the calibration of a MATLAB/Simulink model,including emissions and exhaust analyses.Sensitivity analyses were performed to identify optimal configurations for energy efficiency and system control,accounting for interactions between subsystems.Results highlight that hybridisation significantly improves primary energy efficiency and reduces fuel consumption compared to conventional NGB-only systems.Environmental performance,assessed through CO_(2) and NOx emissions and renewable energy integration,demonstrates the benefits of partial electrification in the residential sector.Economic assessment further quantifies decarbonization costs and fuel savings,illustrating tradeoffs between low-capital,moderate-performance systems and high-efficiency,high-renewable solutions requiring larger investments.The analysis shows that strategic decisions for residential decarbonisation cannot be separated from system-wide considerations,including control strategies,component integration,and economic feasibility.The study underlines the importance of hybrid and renewable-based solutions as pivotal pathways for energy transition in the residential building sector.
基金supported by the Henan Provincial Key Research and Development Special Project(251111220200)Natural Science Foundation of Henan Province Project(252300420446).
文摘To explore the distribution law of the temperature field in the motor pump and the influence of the fanshaped DC channel with spoiler in the pump housing on its heat dissipation performance.This study takes the arc-gear type hydraulicmotor pump as the research object.In COMSOL,a coupled heat transfer simulationmodel of themotor pump’s fluid-solid coupling is established,and the internal temperature field characteristics are analyzed.To improve the heat dissipation effect of the motor pump,it is proposed to arrange spoiler in the fan-shaped DC channel of the pump housing to enhance heat dissipation.Three types of spoilers,namely,wing-shaped,inclined rectangle-shaped,and wave-shaped,are designed.The simulation results show that when the motor pump operates under rated conditions,due to the poor heat dissipation environment inside the motor pump,the high-temperature areas of the motor pump are concentrated in the rotor and permanent magnet parts.After arranging the spoiler,the turbulent kinetic energy and vorticity in the fan-shaped DC channel of the pump housing are significantly enhanced.All three spoiler structures can reduce the maximum temperature of each component of the motor.According to the comprehensive performance evaluation criterion(PEC),the inclined rectangle-shaped structure has the best comprehensive heat transfer performance(PEC=1.114),while the wave-shaped structure has higher heat transfer efficiency but greater pressure loss.The wing-shaped structure has relatively limited enhancement effect on heat dissipation.This study systematically quantifies the influence of different spoiler structures on heat dissipation performance and flowresistance characteristics,providing a solution for enhancing the heat dissipation of the motor pump.
基金supported by the National Natural Science Foundation of China(Grant Nos.5137610051306018+4 种基金51206087and 51179091)the National Key Technology Research and Development Program(Grant No.2011BAF03B01)State Key Laboratory for Hydroscience and Engineering(Grant Nos.2014-KY-05 and 2015-E-03)Laboratory of Science and Technology on Waterjet Propulsion
文摘In order to maintain a uniform distribution of pareto-front solutions, a modified NSGA-II algorithm coupled with a dynamic crowding distance(DCD) method is proposed for the multi-objective optimization of a mixed-flow pump impeller. With the pump meridional section fixed, ten variables along the shroud and hub are selected to control the blade load by using a three-dimensional inverse design method. Hydraulic efficiency, along with impeller head, is applied as an optimization objective; and a radial basis neural network(RBNN) is adopted to approximate the objective function with 82 training samples. Local sensitivity analysis shows that decision variables have different impacts on the optimization objectives. Instead of randomly selecting one solution to implement, a technique for ordering preferences by similarity to ideal solution(TOPSIS) is introduced to select the best compromise solution(BCS) from pareto-front sets. The proposed method is applied to optimize the baseline model, i.e. a mixed- flow waterjet pump whose specific speed is 508 min?1?m3s?1?m. The performance of the waterjet pump was experimentally tested. Compared with the baseline model, the optimized impeller has a better hydraulic efficiency of 92% as well as a higher impeller head at the design operation point. Furthermore, the off-design performance is improved with a wider highefficiency operation range. After optimization, velocity gradients on the suction surface are smoother and flow separations are eliminated at the blade inlet part. Thus, the authors believe the proposed method is helpful for optimizing the mixed-flow pumps.
基金supported by the National Natural Science Foundation of China(Grant Nos.51836010,51779258,51839001)the National Key Research and Development Program of China(Grant No.2018YFB0606103)the Beijing Natural Science Foundation of China(Grant No.3182018)。
文摘For the inverse designs of centrifugal and mixed-flow pump impellers,clarifying the generation process of secondary flows and putting forward corresponding suppression measures is an important approach to improve the impeller performance.In this paper,to provide a better qualitative insight into the generation mechanism of secondary flows in the impeller,a simple kinematic equation is derived based on the ideal assumptions,which indicates that the potential rothalpy gradient(PRG)is the most important dynamic source that actively induces secondary vortical flows.Induced by the natural adverse PRG on the S1 and S2 stream surfaces,two typical secondary flows,H-S and P-S secondary flows,are clearly presented.To specially suppress these typical secondary flows,a general alternate loading technique(GALT)is proposed,aiming to adjust the real blade loadingδp to control the PRG features.At the blade fore part,theδp on the hub streamline should be slowly increased to avoid breakneck growth of the potential rothalpy to reduce adverse streamwise PRG on the S2 streamsurface.At the blade middle part,theδp should be moderately decreased to reduce adverse streamwise PRG on the S1 streamsurface.At the blade aft part,the difference in theδp between the shroud and hub streamlines should be decreased faster to control the exit uniformity.By applying the GALT to the impeller designs of three typical pump types in hydraulic engineering,the organizational effect of the PRG on fundamental flow structures is proven.The GALT can effectively control the PRG distributions and suppress the secondary flows,thereby widening the pump’s high-efficiency zone,improving flow uniformity and suppressing pressure fluctuations.Compared with the current Z-G method and the ALT,the GALT can meet the requirements of"de-experience"better,thereby enabling the designers to obtain good products explicitly and quickly.
基金supported by the National Natural Science Foundation of China (Grant No. 51176088)
文摘The hydraulic performance test of the mixed-flow pump has been carried out through selecting different blade tip clearances and various blade angle errors.The ratio of the mixed-flow pump efficiency reduction and the blade tip clearance variation(η/δ) varies with the flow rate coefficient revealing a parabolic trend.An empirical equation has been developed for the mixed-flow pump model by parabolic fitting.For the same blade tip clearance variation δ,the mixed-flow pump efficiency reduction η increases rapidly as the flow rate rises.For any given flow rate,the efficiency,the head and the shaft power of the mixed-flow pump all decrease with the increase of the blade tip clearance.Among them,the efficiency reduction η varies approximately linearly with the blade tip clearance variation δ.When the angle of an individual blade of the mixed-flow pump has a deviation,the performance curves will move and change.These curves have consistent change directions with the performance curves under the condition of all the blades rotated at the same time,but have smaller offset and lower range of variation.When an individual blade angle error changes to ±2°,the optimal efficiency of the mixed-flow pump will have no significant difference.When the individual blade angle error increases to ±4°,the optimal efficiency will decrease by 1%.
基金supported by the National Natural Science Foundation of China (Grant No. 51176088)the Open Research Foundation of State Key Laboratory of Hydroscience and Engineering of Tsinghua University(Grant No. 2009T3)
文摘A loss model for the mixed-flow pump impellers was developed by summarizing a variety of loss calculation formulas systematically.The internal flow field of the impeller was obtained by employing the iterative calculation for S 1 and S 2 stream surfaces to solve the continuity and motion equations of fluid.Based on the calculation method of the flow field and the loss model,it is achieved to predict the impeller performance of the mixed-flow pump and the performance curves of a mixed-flow pump model with adjustable blades.Compared with the test data,the loss model of the mixed-flow pump based on the iterative calculation can predict the impeller performance quickly and accurately,which has a high value on the engineering applications.Based on the test verification,curves of various kinds of losses varied for the flow rate were analyzed under different blade angles.In addition,the mechanisms of various kinds of losses inside the mixed-flow pump impeller were discussed in-depth.
基金supported by the National Natural Science Foundation of China (Grant No. 51176088)
文摘On the basis of the three-dimensional design platform of the mixed-flow pump impellers, an optimization design system was developed in this paper by improving the genetic algorithm with application of both strategies of keeping the optimal individu- al and employing the niche. This system took the highest efficiency of the impeller as the optimization objective and employed P, a0, A0h and A0t, which could directly affect the shape and the position of the blade, as optimization parameters. In addition, loss model was used to obtain fast and accurate prediction of the impeller efficiency. The optimization results illustrated that this system had advantages such as high accuracy and fine convergence, thus to effectively improve the design of the mixed-flow pump impellers. Numerical simulation was applied to determine the internal flow fields of the impeller obtained by optimization design, and to analyze both the relative velocity and the pressure distributions. The test results demonstrated that the mixed flow pump had the highest efficiency of 87.2%, the wide and flat high efficiency operation zone, the relatively wide range of blade angle adjustment, fine cavitation performance and satisfied stability.
基金supported by the National Natural Science Foundation of China(Grant No.51176088)
文摘By model test and numerical simulation, this paper analyzed the effects of different blades with varying rotation angle deviations on the hydraulic performance of a mixed-flow pump. It was found that when some blades had rotation angle deviations, the hydraulic performance curves of the mixed-flow pump would move. With a positive deviation, the curves moved towards the large flow rate; with a negative deviation, the curves moved towards the small flow rate. When some blades had rotation angle deviations, the symmetry and uniformity of the pressure distribution inside the mixed-flow pump flow passage both decreased; the larger the deviation, the greater the decrease. When a single blade had a large rotation angle deviation, a rather clear low pressure area was formed, lowering the cavitation performance. When two adjacent blades changed simultaneously, under the small flow rate condition, adverse pressure gradient and flow separation occurred in the flow field, and a hump appeared in the head curve and the operation stability of the mixed-flow pump dropped significantly. Near the best efficiency point（BEP）, the simultaneous change of two alternate blades produced a more significant change of pressure in the flow passage, with an even larger area. Compared to the effect of two adjacent blades, two alternate blades, when changed simultaneously, made the mixed-flow pump slightly less efficient, but with a flatter efficiency curve and relatively wider high efficiency area. By fitting the test results, a functional relation among the BEP of the mixed-flow pump QBEP, the number of deviated blades N, and blade rotation angle deviation α was established, thus realizing an effective prediction of the BEP of the mixed-flow pump when blade rotation angles have deviations.
基金supported by the Korea Institute of Industrial Technology Evaluation and Planning (ITEP) grant funded by the Ministry of Knowledge Economy (Grant No.10031771)
文摘High-efficiency design of a mixed-flow pump has been carried out based on numerical analysis of a three-dimensional viscous flow.For analysis,the Reynolds-averaged Navier-Stokes equations with a shear stress transport turbulence model were discretized by finite-volume approximations.Structured grid system was constructed in the computational domain,which has O-type grids near the blade surfaces and H/J-type grids in other regions.The numerical results were validated with experimental data for the heads and hydraulic efficiencies at different flow coefficients.The hydraulic efficiency at the design flow coefficient was evaluated with variation of the geometric variables,i.e.,the area of the discharge and length of the vane in the diffuser.The result has shown that the hydraulic efficiency of a mixed-flow pump at the design condition is improved by the modification of the geometry.
基金supported by the National Natural Science Foundation of China(Project No.52377082)the Scientific Research Program of Jilin Provincial Department of Education(Project No.JJKH20230123KJ).
文摘Large-scale new energy grid connection leads to the weakening of the system frequency regulation capability,and the system frequency stability is facing unprecedented challenges.In order to solve rapid frequency fluctuation caused by new energy units,this paper proposes a new energy power system frequency regulation strategy with multiple units including the doubly-fed pumped storage unit(DFPSU).Firstly,based on the model predictive control(MPC)theory,the state space equations are established by considering the operating characteristics of the units and the dynamic behavior of the system;secondly,the proportional-differential control link is introduced to minimize the frequency deviation to further optimize the frequency modulation(FM)output of the DFPSU and inhibit the rapid fluctuation of the frequency;lastly,it is verified on theMatlab/Simulink simulation platform,and the results show that the model predictive control with proportional-differential control link can further release the FM potential of the DFPSU,increase the depth of its FM,effectively reduce the frequency deviation of the system and its rate of change,realize the optimization of the active output of the DFPSU and that of other units,and improve the frequency response capability of the system.
基金The Fundamental Research Funds for the Central Universities(JD2423)。
文摘Pump valve pipeline vibration brings serious safety hazards to the operation of the equipment,for the pump valve system in the process of variable flow,variable speed,variable openings lead to excessive pipeline vibration.An active damping device(ADD)is used to the vibration of the pump valve pipeline system to apply the control force,to achieve the active control of the pipeline vibration.A pump-valve pipeline vibration test bench was built to compare the control effect of active damping device on pipeline vibration under different pump valve working conditions,and the results show that applying ADD control could effectively suppress the vibration of the pump valve pipeline and enhance the stability of the equipment during operation.At different pump operating rotation frequencies,the vibration amplitude of the pump valve pipeline in working frequency and its multiple frequencies are also effectively suppressed,with the maximum amplitude reduction of more than 60%.For the valve vibration caused by different operating openings,the vibration of the highest reduction of 68%,and the centrifugal pump drive shaft vi-bration reduced by up to 73%,which provides a new idea for vibration control of pump valve pipeline system.
文摘In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,the CFD method was used to simulate the internal flow field of the air pump,and it was found that a main vortex was formed near the rotor of the trailing blade.Based on this observation,a new rotor shape design was proposed in this study,which design places arc-shaped depressed on the circumference of the rotor where the main vortex forms.The existence of the depression facilitated forward motion of the main airflow and thus effectively restricting reverse flow.Simulation results demonstrated that the proposed design is able to decrease pressure-induced torque load on the pump,and the reduction increases for an increasing operating speed.For all three operating speeds tested,the reduction in pressure-induced torque ranges from 5%to up to 10%comparing to the original pump.
