Semisolid ZL101 aluminum slurry was prepared by a micro fused-casting process.The nozzle temperature has great effects on the microstructure and mechanical properties,which are primarily influenced through changing co...Semisolid ZL101 aluminum slurry was prepared by a micro fused-casting process.The nozzle temperature has great effects on the microstructure and mechanical properties,which are primarily influenced through changing cooling conditions of the fused-casting area.With the decline of nozzle temperatures,the microstructure of semisolid ZL101 aluminum slurry tends to be more homogeneous,delivering smaller grains.Temperatures of liquids and solids were measured by differential scanning calorimetry(DSC).Distribution and characteristics of microstructure were examined by scanning electron microscopy(SEM)equipped with energy dispersive spectrometer(EDS)and optical microscope(OM).It is found that uniform shape and good grain size are observed for semisolid samples fabricated by micro fused-casting under conditions including nozzle temperature of 592℃,bucket temperature of 600℃,stirring velocity of 600 r/min and channel diameter of 3 mm.Due to the smaller average grain size of 53μm and shape factor of 0.71 for the fine grains,the ultrahigh average tensile strength and Vickers hardness can reach(181±1.25)MPa and(87.95±1.18)HV for the optimized semisolid ZL101 aluminum slurry,respectively.展开更多
A novel micro fused-casting(MFC)process is developed for semisolid aluminum alloy slurry.The microstructure evolution and properties of semisolid ZL101 aluminum alloy slurry with difierent pouring temperature by MFC a...A novel micro fused-casting(MFC)process is developed for semisolid aluminum alloy slurry.The microstructure evolution and properties of semisolid ZL101 aluminum alloy slurry with difierent pouring temperature by MFC are investigated in this paper.During the cooling process,the effects of the pouring temperature on microstructure and properties is primarily analyzed.The microstructure of the semisolid ZL101 aluminum alloy is more homogeneous and the grain is smaller under proper pouring temperature.Temperature of liquids and solids of ZL101 aluminum alloy is measured by difierential scanning calorimetry(DSC).Distribution and characteristics of the microstructure of samples are examined by optical microscope(OM),scanning electron microscopy(SEM)equipped with energy dispersive spectrometer(EDS).The results show that the ZL101 semisolid slurry fabricated by MFC presents uniform shape and good grain size under the pouring temperature of 594°C and the stirring velocity of 600 r/min,and the fine grains of the primary a-Al phase with average grain size of 55μm and shape factor up to 0.67 were obtained.Besides,the ultimate tensile strength and the average Vickers hardness for semisolid ZL101 aluminum slurry are 178.19±1.37 MPa and 86.15±1.16 HV,respectively.展开更多
The semisolid A356 alloy strip was prepared by a novel continuous micro fused-casting process. The microstructure evolution and mechanical property of A356 aluminum alloy strip with different nozzle temperatures were ...The semisolid A356 alloy strip was prepared by a novel continuous micro fused-casting process. The microstructure evolution and mechanical property of A356 aluminum alloy strip with different nozzle temperatures were investigated. The nozzle temperature had great influences on the microstructure and property primarily accompanied with the crystal change in the fused-casting area through the cooling conditions. The results showed that the semisolid A356 alloy strip samples fabricated by micro fused-casting demonstrated good performances and uniform structures with the nozzle temperature at 593 ℃ and the stirring velocity at 700 r/min. The fine grains of the primary α-Al phase with average grain size of 51 μm and shape factor up to 0.71 were obtained under the micro fused-casting process, and the ultimate average vickers hardness came up to 83.39±0.89 HV, and the tensile strength and elongation of the A356 alloy strip reached 245.32 MPa and 7.85%, respectively.展开更多
A novel semisolid continuous Micro Fused-Casting additive manufacturing technology for producing a ZL101 alloy strip was developed, Micro Fused-Casting means that the semisolid metal slurry was pressed out from the ou...A novel semisolid continuous Micro Fused-Casting additive manufacturing technology for producing a ZL101 alloy strip was developed, Micro Fused-Casting means that the semisolid metal slurry was pressed out from the outlet of bottom of crucible to the movable plate. The degree of sub-cooling was easily provided by movement of substrate in the micro fused-casting area. Under the aid of 3 D manufacturing software, the ZL101 alloy strip was solidified and formed layer by layer. The microstructure and properties of ZL101 semisolid slurry were improved by the cooling conditions. The results showed that the ZL101 alloy strip samples fabricated by Micro Fused-Casting had uniform structures and good performances with the substrate movement speed at 20 mm/s and the temperature at 590 ℃, the ultimate tensile strength and elongation of the ZL101 alloy strip reached 242.59 MPa and 7.71%, while the average Vickers hardness was 82.55 HV.展开更多
A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizon...A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizontal movable plate. With the aid of 3D manufacturing software, the melt is solidified and formed layer by layer. The stirring could keep the ingredients and the heat diffusion of metal slurry uniform in the crucible due to the shear force breaking down the dendrite arms. The solidus and liquidus temperatures of A356 alloy were 559.2 and 626.3 ℃, respectively, which were measured by differential scanning calorimetry（DSC）. Effect of different stirring velocities of MFCM on the microstructure and mechanical properties of A356 slurry was investigated with the pouring temperature controlled at 620 ℃. The microstructure and mechanical performance were the best when the stirring velocity was 1 200 r/min in MFCM. The microstructures of the A356 aluminum alloy slurry were mainly composed of fine spherical or rose grains. The average roundness and average grain size reached 2.2 and 41 μm and the tensile strength of A356 alloy slurry reached 207.8 MPa, while the average vickers hardness was 81.1 HV.展开更多
A novel semisolid micro fused-casting(MFC) for preparing A356 alloy strips is proposed, and the effects of process parameters of pouring temperature on the microstructure and properties of A356 alloy strips are invest...A novel semisolid micro fused-casting(MFC) for preparing A356 alloy strips is proposed, and the effects of process parameters of pouring temperature on the microstructure and properties of A356 alloy strips are investigated. MFC means that the semisolid metal slurry was pressed out from the outlet of bottom of crucible to the movable plate, and directly solidified and formed layer by layer. The microstructure and properties of A356 semisolid alloy slurry were influenced by the cooling conditions. Results show that the aluminu alloy A356 strip samples fabricated by micro fused-casting had good performances and uniform structures with the pouring temperature at 595 ℃ and the substrate movement speed at 18 mm/s. The fine grains of the primary a-Al phase with average grain size of 53 μm and shape factor up to 0.72 was obtained, the ultimate tensile strength of the aluminum alloy A356 strip reaches 243.79±3.91 MPa, while the average vickers hardness is 82.65±1.86 HV.展开更多
Extreme cold weather seriously harms human thermoregulatory system,necessitating high-performance insulating garments to maintain body temperature.However,as the core insulating layer,advanced fibrous materials always...Extreme cold weather seriously harms human thermoregulatory system,necessitating high-performance insulating garments to maintain body temperature.However,as the core insulating layer,advanced fibrous materials always struggle to balance mechanical properties and thermal insulation,resulting in their inability to meet the demands for both washing resistance and personal protection.Herein,inspired by the natural spring-like structures of cucumber tendrils,a superelastic and washable micro/nanofibrous sponge(MNFS)based on biomimetic helical fibers is directly prepared utilizing multiple-jet electrospinning technology for high-performance thermal insulation.By regulating the conductivity of polyvinylidene fluoride solution,multiple-jet ejection and multiple-stage whipping of jets are achieved,and further control of phase separation rates enables the rapid solidification of jets to form spring-like helical fibers,which are directly entangled to assemble MNFS.The resulting MNFS exhibits superelasticity that can withstand large tensile strain(200%),1000 cyclic tensile or compression deformations,and retain good resilience even in liquid nitrogen(-196℃).Furthermore,the MNFS shows efficient thermal insulation with low thermal conductivity(24.85 mW m^(-1)K^(-1)),close to the value of dry air,and remains structural stability even after cyclic washing.This work offers new possibilities for advanced fibrous sponges in transportation,environmental,and energy applications.展开更多
Mine filling materials urgently need to improve mechanical properties and achieve low-carbon transformation.This study explores the mechanism of the synergistic effect of optimizing aggregate fractal grading and intro...Mine filling materials urgently need to improve mechanical properties and achieve low-carbon transformation.This study explores the mechanism of the synergistic effect of optimizing aggregate fractal grading and introducing CO_(2)nanobubble technology to improve the performance of cement-fly ash-based backfill materials(CFB).The properties including fluidity,setting time,uniaxial compressive strength,elastic modulus,porosity,microstructure and CO_(2)storage performance were systematically studied through methods such as fluidity evaluation,time test,uniaxial compression test,mercury intrusion porosimetry(MIP),scanning electron microscopy-energy dispersive spectroscopy analysis(SEM-EDS),and thermogravimetric-differential thermogravimetric analysis(TG-DTG).The experimental results show that the density and strength of the material are significantly improved under the synergistic effect of fractal dimension and CO_(2)nanobubbles.When the fractal dimension reaches 2.65,the mass ratio of coarse and fine aggregates reaches the optimal balance,and the structural density is greatly improved at the same time.At this time,the uniaxial compressive strength and elastic modulus reach their peak values,with increases of up to 13.46%and 27.47%,respectively.CO_(2)nanobubbles enhance the material properties by promoting hydration reaction and carbonization.At the microscopic level,CO_(2)nanobubble water promotes the formation of C-S-H(hydrated calcium silicate),C-A-S-H(hydrated calcium aluminium silicate)gel and CaCO_(3),which is the main way to enhance the performance.Thermogravimetric studies have shown that when the fractal dimension is 2.65,the dehydration of hydration products and the decarbonization process of CaCO_(3)are most obvious,and CO_(2)nanobubble water promotes the carbonization reaction,making it surpass the natural state.The CO_(2)sequestration quality of cement-fly ash-based materials treated with CO_(2)nanobubble water at different fractal dimensions increased by 12.4wt%to 99.8wt%.The results not only provide scientific insights for the design and implementation of low-carbon filling materials,but also provide a solid theoretical basis for strengthening green mining practices and promoting sustainable resource utilization.展开更多
The mechanical behavior of cohesive soil is sensitized to drying-wetting cycles under confinements.However,the hydromechanical coupling effect has not been considered in current constitutive models.A macro-micro analy...The mechanical behavior of cohesive soil is sensitized to drying-wetting cycles under confinements.However,the hydromechanical coupling effect has not been considered in current constitutive models.A macro-micro analysis scheme is proposed in this paper to investigate the soil deformation behavior under the coupling of stress and drying-wetting cycles.A new device is developed based on CT(computerized tomography)workstation to apply certain normal and shear stresses on a soil specimen during drying-wetting cycles.A series of tests are conducted on a type of loess with various coupling of stress paths and drying-wetting cycles.At macroscopic level,stress sensor and laser sensor are used to acquire stress and strain,respectively.The shear and volumetric strain increase during the first few drying-wetting cycles and then become stable.The increase of the shear stress level or confining pressure would cause higher increase rate and the value of shear strain in the process of drying-wetting cycles.At microscopic level,the grayscale value(GSV)of CT scanning image is characterized as the proportion of soil particles to voids.A fabric state parameter is proposed to characterize soil microstructures under the influence of stress and drying-wetting cycle.Test results indicate that the macroand micro-responses show high consistence and relevance.The stress and drying-wetting cycles would both induce collapse of the soil microstructure,which dominants degradation of the soil mechanical properties.The evolution of the macro-mechanical property of soil exhibits a positive linear relationship with the micro-evolution of the fabric state parameter.展开更多
基金Funded by the Natural Science Foundation of Henan Province(No.252300420256)。
文摘Semisolid ZL101 aluminum slurry was prepared by a micro fused-casting process.The nozzle temperature has great effects on the microstructure and mechanical properties,which are primarily influenced through changing cooling conditions of the fused-casting area.With the decline of nozzle temperatures,the microstructure of semisolid ZL101 aluminum slurry tends to be more homogeneous,delivering smaller grains.Temperatures of liquids and solids were measured by differential scanning calorimetry(DSC).Distribution and characteristics of microstructure were examined by scanning electron microscopy(SEM)equipped with energy dispersive spectrometer(EDS)and optical microscope(OM).It is found that uniform shape and good grain size are observed for semisolid samples fabricated by micro fused-casting under conditions including nozzle temperature of 592℃,bucket temperature of 600℃,stirring velocity of 600 r/min and channel diameter of 3 mm.Due to the smaller average grain size of 53μm and shape factor of 0.71 for the fine grains,the ultrahigh average tensile strength and Vickers hardness can reach(181±1.25)MPa and(87.95±1.18)HV for the optimized semisolid ZL101 aluminum slurry,respectively.
基金Funded by the National Natural Science Foundation of China(No.51341009)。
文摘A novel micro fused-casting(MFC)process is developed for semisolid aluminum alloy slurry.The microstructure evolution and properties of semisolid ZL101 aluminum alloy slurry with difierent pouring temperature by MFC are investigated in this paper.During the cooling process,the effects of the pouring temperature on microstructure and properties is primarily analyzed.The microstructure of the semisolid ZL101 aluminum alloy is more homogeneous and the grain is smaller under proper pouring temperature.Temperature of liquids and solids of ZL101 aluminum alloy is measured by difierential scanning calorimetry(DSC).Distribution and characteristics of the microstructure of samples are examined by optical microscope(OM),scanning electron microscopy(SEM)equipped with energy dispersive spectrometer(EDS).The results show that the ZL101 semisolid slurry fabricated by MFC presents uniform shape and good grain size under the pouring temperature of 594°C and the stirring velocity of 600 r/min,and the fine grains of the primary a-Al phase with average grain size of 55μm and shape factor up to 0.67 were obtained.Besides,the ultimate tensile strength and the average Vickers hardness for semisolid ZL101 aluminum slurry are 178.19±1.37 MPa and 86.15±1.16 HV,respectively.
基金Funded by the National Natural Science Foundation of China(No.51341009)。
文摘The semisolid A356 alloy strip was prepared by a novel continuous micro fused-casting process. The microstructure evolution and mechanical property of A356 aluminum alloy strip with different nozzle temperatures were investigated. The nozzle temperature had great influences on the microstructure and property primarily accompanied with the crystal change in the fused-casting area through the cooling conditions. The results showed that the semisolid A356 alloy strip samples fabricated by micro fused-casting demonstrated good performances and uniform structures with the nozzle temperature at 593 ℃ and the stirring velocity at 700 r/min. The fine grains of the primary α-Al phase with average grain size of 51 μm and shape factor up to 0.71 were obtained under the micro fused-casting process, and the ultimate average vickers hardness came up to 83.39±0.89 HV, and the tensile strength and elongation of the A356 alloy strip reached 245.32 MPa and 7.85%, respectively.
基金Funded by the National Natural Science Foundation of China(No.51341009)
文摘A novel semisolid continuous Micro Fused-Casting additive manufacturing technology for producing a ZL101 alloy strip was developed, Micro Fused-Casting means that the semisolid metal slurry was pressed out from the outlet of bottom of crucible to the movable plate. The degree of sub-cooling was easily provided by movement of substrate in the micro fused-casting area. Under the aid of 3 D manufacturing software, the ZL101 alloy strip was solidified and formed layer by layer. The microstructure and properties of ZL101 semisolid slurry were improved by the cooling conditions. The results showed that the ZL101 alloy strip samples fabricated by Micro Fused-Casting had uniform structures and good performances with the substrate movement speed at 20 mm/s and the temperature at 590 ℃, the ultimate tensile strength and elongation of the ZL101 alloy strip reached 242.59 MPa and 7.71%, while the average Vickers hardness was 82.55 HV.
基金Funded by the National Natural Science Foundation of China(No.51341009)
文摘A novel micro fused-casting for metal（MFCM） process for producing A356 aluminum alloy slurry was proposed. MFCM means that the refined metal slurry is pressed out from the outlet of bottom of crucible to the horizontal movable plate. With the aid of 3D manufacturing software, the melt is solidified and formed layer by layer. The stirring could keep the ingredients and the heat diffusion of metal slurry uniform in the crucible due to the shear force breaking down the dendrite arms. The solidus and liquidus temperatures of A356 alloy were 559.2 and 626.3 ℃, respectively, which were measured by differential scanning calorimetry（DSC）. Effect of different stirring velocities of MFCM on the microstructure and mechanical properties of A356 slurry was investigated with the pouring temperature controlled at 620 ℃. The microstructure and mechanical performance were the best when the stirring velocity was 1 200 r/min in MFCM. The microstructures of the A356 aluminum alloy slurry were mainly composed of fine spherical or rose grains. The average roundness and average grain size reached 2.2 and 41 μm and the tensile strength of A356 alloy slurry reached 207.8 MPa, while the average vickers hardness was 81.1 HV.
文摘A novel semisolid micro fused-casting(MFC) for preparing A356 alloy strips is proposed, and the effects of process parameters of pouring temperature on the microstructure and properties of A356 alloy strips are investigated. MFC means that the semisolid metal slurry was pressed out from the outlet of bottom of crucible to the movable plate, and directly solidified and formed layer by layer. The microstructure and properties of A356 semisolid alloy slurry were influenced by the cooling conditions. Results show that the aluminu alloy A356 strip samples fabricated by micro fused-casting had good performances and uniform structures with the pouring temperature at 595 ℃ and the substrate movement speed at 18 mm/s. The fine grains of the primary a-Al phase with average grain size of 53 μm and shape factor up to 0.72 was obtained, the ultimate tensile strength of the aluminum alloy A356 strip reaches 243.79±3.91 MPa, while the average vickers hardness is 82.65±1.86 HV.
基金supported by Young Elite Scientists Sponsorship Program by China Association for Science and Technology(No.2022QNRC001)the National Natural Science Foundation of China(No.52273053)the Chenguang Program of Shanghai Education Development Foundation and Shanghai Municipal Education Commission(No.21CGA41)。
文摘Extreme cold weather seriously harms human thermoregulatory system,necessitating high-performance insulating garments to maintain body temperature.However,as the core insulating layer,advanced fibrous materials always struggle to balance mechanical properties and thermal insulation,resulting in their inability to meet the demands for both washing resistance and personal protection.Herein,inspired by the natural spring-like structures of cucumber tendrils,a superelastic and washable micro/nanofibrous sponge(MNFS)based on biomimetic helical fibers is directly prepared utilizing multiple-jet electrospinning technology for high-performance thermal insulation.By regulating the conductivity of polyvinylidene fluoride solution,multiple-jet ejection and multiple-stage whipping of jets are achieved,and further control of phase separation rates enables the rapid solidification of jets to form spring-like helical fibers,which are directly entangled to assemble MNFS.The resulting MNFS exhibits superelasticity that can withstand large tensile strain(200%),1000 cyclic tensile or compression deformations,and retain good resilience even in liquid nitrogen(-196℃).Furthermore,the MNFS shows efficient thermal insulation with low thermal conductivity(24.85 mW m^(-1)K^(-1)),close to the value of dry air,and remains structural stability even after cyclic washing.This work offers new possibilities for advanced fibrous sponges in transportation,environmental,and energy applications.
基金financially supported by the China Scholarship Council(CSC)。
文摘Mine filling materials urgently need to improve mechanical properties and achieve low-carbon transformation.This study explores the mechanism of the synergistic effect of optimizing aggregate fractal grading and introducing CO_(2)nanobubble technology to improve the performance of cement-fly ash-based backfill materials(CFB).The properties including fluidity,setting time,uniaxial compressive strength,elastic modulus,porosity,microstructure and CO_(2)storage performance were systematically studied through methods such as fluidity evaluation,time test,uniaxial compression test,mercury intrusion porosimetry(MIP),scanning electron microscopy-energy dispersive spectroscopy analysis(SEM-EDS),and thermogravimetric-differential thermogravimetric analysis(TG-DTG).The experimental results show that the density and strength of the material are significantly improved under the synergistic effect of fractal dimension and CO_(2)nanobubbles.When the fractal dimension reaches 2.65,the mass ratio of coarse and fine aggregates reaches the optimal balance,and the structural density is greatly improved at the same time.At this time,the uniaxial compressive strength and elastic modulus reach their peak values,with increases of up to 13.46%and 27.47%,respectively.CO_(2)nanobubbles enhance the material properties by promoting hydration reaction and carbonization.At the microscopic level,CO_(2)nanobubble water promotes the formation of C-S-H(hydrated calcium silicate),C-A-S-H(hydrated calcium aluminium silicate)gel and CaCO_(3),which is the main way to enhance the performance.Thermogravimetric studies have shown that when the fractal dimension is 2.65,the dehydration of hydration products and the decarbonization process of CaCO_(3)are most obvious,and CO_(2)nanobubble water promotes the carbonization reaction,making it surpass the natural state.The CO_(2)sequestration quality of cement-fly ash-based materials treated with CO_(2)nanobubble water at different fractal dimensions increased by 12.4wt%to 99.8wt%.The results not only provide scientific insights for the design and implementation of low-carbon filling materials,but also provide a solid theoretical basis for strengthening green mining practices and promoting sustainable resource utilization.
基金funded by National Key R&D Program of China(Grant No.2023YFC3007001)Beijing Natural Science Foundation(Grant No.8244053)China Postdoctoral Science Foundation(Grant No.2024M754065).
文摘The mechanical behavior of cohesive soil is sensitized to drying-wetting cycles under confinements.However,the hydromechanical coupling effect has not been considered in current constitutive models.A macro-micro analysis scheme is proposed in this paper to investigate the soil deformation behavior under the coupling of stress and drying-wetting cycles.A new device is developed based on CT(computerized tomography)workstation to apply certain normal and shear stresses on a soil specimen during drying-wetting cycles.A series of tests are conducted on a type of loess with various coupling of stress paths and drying-wetting cycles.At macroscopic level,stress sensor and laser sensor are used to acquire stress and strain,respectively.The shear and volumetric strain increase during the first few drying-wetting cycles and then become stable.The increase of the shear stress level or confining pressure would cause higher increase rate and the value of shear strain in the process of drying-wetting cycles.At microscopic level,the grayscale value(GSV)of CT scanning image is characterized as the proportion of soil particles to voids.A fabric state parameter is proposed to characterize soil microstructures under the influence of stress and drying-wetting cycle.Test results indicate that the macroand micro-responses show high consistence and relevance.The stress and drying-wetting cycles would both induce collapse of the soil microstructure,which dominants degradation of the soil mechanical properties.The evolution of the macro-mechanical property of soil exhibits a positive linear relationship with the micro-evolution of the fabric state parameter.
