To manufacture plate by the combination of equal channel angular processing （ECAP） and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing （P-ECAP）, was studied....To manufacture plate by the combination of equal channel angular processing （ECAP） and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing （P-ECAP）, was studied. Extrusion of AL6005A plate used for the bullet train plate was investigated by finite element method. The relevant porthole dies involving ECAP technique in channels were designed. Dimensional changes in the scrap part of the extrudate obtained after extrusion from the P-ECAP die, with different channel angles, were predicted. Effects of the channel angle and extrusion speed on the maximum temperature of the workpiece and other field variables were evaluated. At the channel angle of 160° of P-ECAP dies, the extrudate exhibited the optimal performance and the least amount of extrudate scrap was obtained. The optimal extrusion speed was 3-5 mm/s. Moreover, with the increase in ram speed from 1 to 9 mm/s, the peak extrusion load increased by about 49% and the maximum temperature was increased by about 70 ℃. The effective strain exhibited ascending trend in the comer of the ECAP deformation zone. In the solder seam and the side of die bearing of extrudate, the maximum principal stresses were tensile stress.展开更多
In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new ...In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new approach to characterize the equivalent strain was proposed. The results show that there exists better accordance between mechanical property （such as hardness or strength） and equivalent strain after rolling and ECAP in a certain range of deformation amount, and Gauss equation can be satisfied among the equivalent strain and the mechanical properties for ECAP. Through regression analysis on the data of hardness and strength after the deformation, a more generalized expression of equivalent strain for ECAP is proposed as：ε=k0exp[-（k1M-k2）^2], where M is the strength or hardness of the material, k1 is the modified coefficient （k1∈ （0, 1））, ko and k2 are two parameters dependent on the critical strain and mechanical property that reaches saturation state for the material, respectively. In this expression the equivalent strain for ECAP is characterized novelly through the mechanical parameter relating to material property rather than the classical geometry equation.展开更多
Microstructure evolution of processed Mg-Al-Zn alloy by equal channel angularextrusion(ECAE) in semi-solid isothermal treatment was investigated. The results show that withincreasing semi-solid isothermal treatment te...Microstructure evolution of processed Mg-Al-Zn alloy by equal channel angularextrusion(ECAE) in semi-solid isothermal treatment was investigated. The results show that withincreasing semi-solid isothermal treatment temperature, the a phase solid grain size of processedMg-Al-Zn alloy by ECAE increases firstly due to coarsening of a phase solid grains, then decreasesdue to melting of a phase solid grains. With the increase of extrusion passes during ECAE, the aphase solid grain size in the following semi-solid isothermal treatment decreases. The a phase solidgrain size of processed Mg-Al-Zn alloy by ECAE under route B_C is the smallest, while the a phasesolid grain size of processed material by ECAE under route A is the largest. The primary mechanismof spheroid formation depends on the melting of recrystallizing boundaries and diffusion of soluteatoms in the semi-solid state.展开更多
To characterize the shape of sand particles for concrete,a new method is proposed based on digital image processing(known as the DIP method).By analyzing sand particles projection,the length,width and thickness of san...To characterize the shape of sand particles for concrete,a new method is proposed based on digital image processing(known as the DIP method).By analyzing sand particles projection,the length,width and thickness of sand were measured to characterize particle form.The area and perimeter were measured to characterize particle angularity.The results of the DIP method and Vernier caliper were compared to examine the accuracy of the DIP method.The sample size test was conducted to show the statistical significance of shape results measured by the DIP method.The practicality of the DIP method was verified by instance analysis.The results show that aspect ratios and roundness measured by the DIP method are equal to ones by the Vernier caliper.Results by DIP are dependent on the sand particle number,and at least 350 particles should be measured to represent the overall shape property of sand.The results show that the DIP method is able to distinguish the differences in the shape of sand particles.It achieves the direct measurement of sand particle thickness,and the characterization results of sand aspect ratios and roundness are accurate,statistically significant and practical.Therefore,the DIP method is suitable for sand particle shape characterization.展开更多
Microstructural development of ultra low C, N, Fe-Cr alloy and pure copper processed by equal-channel angular pressing (ECAP) have been examined focusing on the initial stage of the formation of ultrafine grain struct...Microstructural development of ultra low C, N, Fe-Cr alloy and pure copper processed by equal-channel angular pressing (ECAP) have been examined focusing on the initial stage of the formation of ultrafine grain structure. Fe-Cr alloys were pressed at 423 K while pure copper at room temperature for 1 to 3 passes via the route Bc to compare at the equivalent homologous temperature. Microstructural evolutions were characterized by electron backscatter diffraction (EBSD) image and transmission electron microscopy (TEM). It was found that deformation structures were mostly deformation-induced subboundaries in both the materials after one pass, but the fraction of high-angle grain boundary became higher in the Fe-Cr alloys than in pure copper in subsequent passes by increasing misorientation of the boundaries. The more enhanced formation of high angle boundaries in Fe-Cr alloys was discussed in terms of the nature of crystal slip of FCC and BCC structures.展开更多
Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical proper...Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical properties. The ECAP experiment was conducted at 380 ℃ in a die having an included angle of 90° between two channels by the Bc route with the billet rotated by 90° about its longitudinal axis. Subsequently, some billets were processed by conventional extrusion at 300 ℃. The microstructures were examined by X-ray diffraction （XRD）, optical microscopy and transmission electron microscopy （TEM）. The experimental results indicate that the grain size is refined effectively, but the basal planes are highly inclined （about 40o） from the extrusion axis introduced by ECAP, which impairs the grain boundary strengthening effect. The conventional extrusion, following the ECAP, can modify the grains in hard orientation. Based on grain boundary strengthening due to ECAP and texture strengthening due to Ex, the strength is improved effectively. The enhanced activity of the non-basal slips, due to the refined grains and the reduction in c/a ratio, is responsible for good ductility and high strain hardening rate in samples obtained by the two-step process.展开更多
Ultrafine-grained(UFG) high purity aluminum exhibits a variety of attractive mechanical properties and special deformation behavior. Equal channel angular pressing(ECAP) process can be used to easily and effectively r...Ultrafine-grained(UFG) high purity aluminum exhibits a variety of attractive mechanical properties and special deformation behavior. Equal channel angular pressing(ECAP) process can be used to easily and effectively refine metals. The microstructure and microtexture evolutions and grain boundary characteristics of the high purity aluminum(99.998%) processed by ECAP at room temperature are investigated by means of TEM and EBSD. The results indicate that the shear deformation resistance increases with repeated EACP passes, and equiaxed grains with an average size of 0.9 μm in diameter are formed after five passes. Although the orientations distribution of grains tends to evolve toward random orientations, and microtextures(80°, 35°, 0°),(40°, 75°, 45°) and(0°, 85°, 45°) peak in the sample after five passes. The grain boundaries in UFG aluminum are high-angle geometrically necessary boundaries. It is suggested that the continuous dynamic recrystallization is responsible for the formation of ultrafine grains in high purity aluminum. Microstructure evolution in the high purity aluminum during ECAP is proposed.展开更多
Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys wi...Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.展开更多
High angular resolution X-ray imaging is always useful in astrophysics and solar physics. In principle, it can be performed by using coded-mask imaging with a very long mask-detector distance. Previously, the diffract...High angular resolution X-ray imaging is always useful in astrophysics and solar physics. In principle, it can be performed by using coded-mask imaging with a very long mask-detector distance. Previously, the diffraction-interference effect was thought to degrade coded-mask imaging performance dramatically at the low energy end with its very long mask-detector distance. The diffraction-interference effect is described with numerical calculations, and the diffraction-interference cross correlation reconstruction method （DICC） is developed in order to overcome the imaging performance degradation. Based on the DICC, a super-high angular resolution principle （SHARP） for coded-mask X-ray imaging is proposed. The feasibility of coded mask imaging beyond the diffraction limit of a single pinhole is demonstrated with simulations. With the specification that the mask element size is 50 × 50 μm^2 and the mask-detector distance is 50 m, the achieved angular resolution is 0.32arcsec above about 10keV and 0.36arcsec at 1.24keV （λ = 1 nm）, where diffraction cannot be neglected. The on-axis source location accuracy is better than 0.02 arcsec. Potential applications for solar observations and wide-field X-ray monitors are also briefly discussed.展开更多
The angular method(AS)cannot be used in long-distance propagation because it produces severe numerical errors due to the sampling problem in the transfer function.Two ways can solve this problem in AS for long-distanc...The angular method(AS)cannot be used in long-distance propagation because it produces severe numerical errors due to the sampling problem in the transfer function.Two ways can solve this problem in AS for long-distance propagation.One is zero-padding to make sure that the calculation window is wide enough,but it leads to a huge calculation burden.The other is a method called band-limited angular spectrum(BLAS),in which the transfer function is truncated and results in that the calculation accuracy decreases as the propagation distance increases.In this paper,a new method called modified scaling angular spectrum(MSAS)to solve the problem for long-distance propagation is proposed.A scaling factor is introduced in MSAS so that the sampling interval of the input plane can be adjusted arbitrarily unlike AS whose sampling interval is restricted by the detector’s pixel size.The sampling interval of the input plane is larger than the detector’s pixel size so the size of calculation window suitable for long-distance field propagation in the input plane is smaller than the size of the calculation window required by the zero-padding.Therefore,the method reduces the calculation redundancy and improves the calculation speed.The results from simulations and experiments show that MSAS has a good signal-to-noise ratio(SNR),and the calculation accuracy of MSAS is better than BLAS.展开更多
This paper proposes an analysis method of the manufactured tolerances applied to a cylinder head of car engine. This method allows to determine the manufacturing tolerances in the case of angular chains of dimensions ...This paper proposes an analysis method of the manufactured tolerances applied to a cylinder head of car engine. This method allows to determine the manufacturing tolerances in the case of angular chains of dimensions and to check its correspondence with the functional tolerances. The objective of this work is to analyze two parameterized functions: the angular defect Δα and the projected length lg of the toleranced surface. The angular defects are determined from the precision of the machine tools, we consider only the geometrical defects (position and orientation of surfaces), making the assumption that the form defects are negligible. The manufactured defect is determined from these two parameterized functions. Then it will be compared with the functional condition in order to check if the selected machining range allows, at end of the manufacturing process, to give a suitable part.展开更多
基金Project(B08040)supported by the Program of Introducing Talents of Discipline to Universities(111 Project),ChinaProject(2009ZX04005-031-11)supported by the National Science and Technology Special Program,China
文摘To manufacture plate by the combination of equal channel angular processing （ECAP） and porthole die extrusion techniques, a novel technique, namely portholes-equal channel angular processing （P-ECAP）, was studied. Extrusion of AL6005A plate used for the bullet train plate was investigated by finite element method. The relevant porthole dies involving ECAP technique in channels were designed. Dimensional changes in the scrap part of the extrudate obtained after extrusion from the P-ECAP die, with different channel angles, were predicted. Effects of the channel angle and extrusion speed on the maximum temperature of the workpiece and other field variables were evaluated. At the channel angle of 160° of P-ECAP dies, the extrudate exhibited the optimal performance and the least amount of extrudate scrap was obtained. The optimal extrusion speed was 3-5 mm/s. Moreover, with the increase in ram speed from 1 to 9 mm/s, the peak extrusion load increased by about 49% and the maximum temperature was increased by about 70 ℃. The effective strain exhibited ascending trend in the comer of the ECAP deformation zone. In the solder seam and the side of die bearing of extrudate, the maximum principal stresses were tensile stress.
基金Projects(50471102,50671089) supported by the National Natural Science Foundation of China
文摘In order to establish the quantitative relationship between equivalent strain and the performance index of the deformed material within the range of certain passes for equal channel angular processing （ECAP）, a new approach to characterize the equivalent strain was proposed. The results show that there exists better accordance between mechanical property （such as hardness or strength） and equivalent strain after rolling and ECAP in a certain range of deformation amount, and Gauss equation can be satisfied among the equivalent strain and the mechanical properties for ECAP. Through regression analysis on the data of hardness and strength after the deformation, a more generalized expression of equivalent strain for ECAP is proposed as：ε=k0exp[-（k1M-k2）^2], where M is the strength or hardness of the material, k1 is the modified coefficient （k1∈ （0, 1））, ko and k2 are two parameters dependent on the critical strain and mechanical property that reaches saturation state for the material, respectively. In this expression the equivalent strain for ECAP is characterized novelly through the mechanical parameter relating to material property rather than the classical geometry equation.
基金Projects(50475029,50605015) supported by the National Natural Science Foundation of China
文摘Microstructure evolution of processed Mg-Al-Zn alloy by equal channel angularextrusion(ECAE) in semi-solid isothermal treatment was investigated. The results show that withincreasing semi-solid isothermal treatment temperature, the a phase solid grain size of processedMg-Al-Zn alloy by ECAE increases firstly due to coarsening of a phase solid grains, then decreasesdue to melting of a phase solid grains. With the increase of extrusion passes during ECAE, the aphase solid grain size in the following semi-solid isothermal treatment decreases. The a phase solidgrain size of processed Mg-Al-Zn alloy by ECAE under route B_C is the smallest, while the a phasesolid grain size of processed material by ECAE under route A is the largest. The primary mechanismof spheroid formation depends on the melting of recrystallizing boundaries and diffusion of soluteatoms in the semi-solid state.
基金The National Key Research and Development Program of China(No.2017YFB0310100)the National Natural Science Foundation of China(No.51978318)。
文摘To characterize the shape of sand particles for concrete,a new method is proposed based on digital image processing(known as the DIP method).By analyzing sand particles projection,the length,width and thickness of sand were measured to characterize particle form.The area and perimeter were measured to characterize particle angularity.The results of the DIP method and Vernier caliper were compared to examine the accuracy of the DIP method.The sample size test was conducted to show the statistical significance of shape results measured by the DIP method.The practicality of the DIP method was verified by instance analysis.The results show that aspect ratios and roundness measured by the DIP method are equal to ones by the Vernier caliper.Results by DIP are dependent on the sand particle number,and at least 350 particles should be measured to represent the overall shape property of sand.The results show that the DIP method is able to distinguish the differences in the shape of sand particles.It achieves the direct measurement of sand particle thickness,and the characterization results of sand aspect ratios and roundness are accurate,statistically significant and practical.Therefore,the DIP method is suitable for sand particle shape characterization.
文摘Microstructural development of ultra low C, N, Fe-Cr alloy and pure copper processed by equal-channel angular pressing (ECAP) have been examined focusing on the initial stage of the formation of ultrafine grain structure. Fe-Cr alloys were pressed at 423 K while pure copper at room temperature for 1 to 3 passes via the route Bc to compare at the equivalent homologous temperature. Microstructural evolutions were characterized by electron backscatter diffraction (EBSD) image and transmission electron microscopy (TEM). It was found that deformation structures were mostly deformation-induced subboundaries in both the materials after one pass, but the fraction of high-angle grain boundary became higher in the Fe-Cr alloys than in pure copper in subsequent passes by increasing misorientation of the boundaries. The more enhanced formation of high angle boundaries in Fe-Cr alloys was discussed in terms of the nature of crystal slip of FCC and BCC structures.
基金Funded by the National Natural Science Foundation of China (No.50901042)NUST Research Funding (No. 2011YBXM156)
文摘Equal channel angular pressing （ECAP） processing and conventional extrusion （Ex） were applied to the Mg-12Gd-3Y-0.5Zr （wt%） magnesium alloy in order to evaluate the potential improvement in the mechanical properties. The ECAP experiment was conducted at 380 ℃ in a die having an included angle of 90° between two channels by the Bc route with the billet rotated by 90° about its longitudinal axis. Subsequently, some billets were processed by conventional extrusion at 300 ℃. The microstructures were examined by X-ray diffraction （XRD）, optical microscopy and transmission electron microscopy （TEM）. The experimental results indicate that the grain size is refined effectively, but the basal planes are highly inclined （about 40o） from the extrusion axis introduced by ECAP, which impairs the grain boundary strengthening effect. The conventional extrusion, following the ECAP, can modify the grains in hard orientation. Based on grain boundary strengthening due to ECAP and texture strengthening due to Ex, the strength is improved effectively. The enhanced activity of the non-basal slips, due to the refined grains and the reduction in c/a ratio, is responsible for good ductility and high strain hardening rate in samples obtained by the two-step process.
基金Project(12JJ2028)supported by the Hunan Provincial Natural Science Foundation of ChinaProject(201308430093)supported by the China Scholarship CouncilProjects(201012200006,2013zzts185,2012zzts066)supported by the Freedom Explore Program of Central South University,China
文摘Ultrafine-grained(UFG) high purity aluminum exhibits a variety of attractive mechanical properties and special deformation behavior. Equal channel angular pressing(ECAP) process can be used to easily and effectively refine metals. The microstructure and microtexture evolutions and grain boundary characteristics of the high purity aluminum(99.998%) processed by ECAP at room temperature are investigated by means of TEM and EBSD. The results indicate that the shear deformation resistance increases with repeated EACP passes, and equiaxed grains with an average size of 0.9 μm in diameter are formed after five passes. Although the orientations distribution of grains tends to evolve toward random orientations, and microtextures(80°, 35°, 0°),(40°, 75°, 45°) and(0°, 85°, 45°) peak in the sample after five passes. The grain boundaries in UFG aluminum are high-angle geometrically necessary boundaries. It is suggested that the continuous dynamic recrystallization is responsible for the formation of ultrafine grains in high purity aluminum. Microstructure evolution in the high purity aluminum during ECAP is proposed.
基金the National Natural Science Foundation of China(Nos.51774109,51979099 and 51901068)the Fundamental Research Funds for the Central Universities(No.2018B690X14)+3 种基金the Natural Science Foundation of Jiangsu Province of China(No.BK20191303)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.KYCX18_0570)the Key Research and Development Project of Jiangsu Province of China(No.BE2017148)the Public Service Platform Program of Suqian City of China(No.M201614)。
文摘Mg-RE(rear earth) alloys with long period stacking(LPSO) structures have great potential in biomedical applications. The present work focused on the microstructure and corrosion behaviors of Mg 98.5 Y1 Zn0.5 alloys with 18 R LPSO structure after equal channel angular pressing(ECAP). The results showed that the ECAP process changed the grain size and the distribution of LPSO particles thus controlled the total corrosion rates of Mg 98.5 Y1 Zn0.5 alloys. During the ECAP process from 0 p to 12 p, the grain size reduced from 160–180 μm(as-cast) to 6–8 μm(12 p). The LPSO structures became kinked(4 p), then started to be broken into smaller pieces(8 p), and at last comminuted to fine particles and redistributed uniformly inside the matrix(12 p). The improvement in the corrosion resistance for ECAP samples was obtained from 0 p to 8 p, with the corrosion rate reduced from 3.24 mm/year(0 p) to 2.35 mm/year(8 p) in simulated body fluid, and the 12 p ECAP alloy exhibited the highest corrosion rate of 4.54 mm/year.
基金Supported by the National Natural Science Foundation of China.
文摘High angular resolution X-ray imaging is always useful in astrophysics and solar physics. In principle, it can be performed by using coded-mask imaging with a very long mask-detector distance. Previously, the diffraction-interference effect was thought to degrade coded-mask imaging performance dramatically at the low energy end with its very long mask-detector distance. The diffraction-interference effect is described with numerical calculations, and the diffraction-interference cross correlation reconstruction method （DICC） is developed in order to overcome the imaging performance degradation. Based on the DICC, a super-high angular resolution principle （SHARP） for coded-mask X-ray imaging is proposed. The feasibility of coded mask imaging beyond the diffraction limit of a single pinhole is demonstrated with simulations. With the specification that the mask element size is 50 × 50 μm^2 and the mask-detector distance is 50 m, the achieved angular resolution is 0.32arcsec above about 10keV and 0.36arcsec at 1.24keV （λ = 1 nm）, where diffraction cannot be neglected. The on-axis source location accuracy is better than 0.02 arcsec. Potential applications for solar observations and wide-field X-ray monitors are also briefly discussed.
基金Project supported by the National Natural Science Foundation of China(Grant No.61705254)the Key Research and Development Program of Shaanxi Province of China(Grant No.2020GY-114).
文摘The angular method(AS)cannot be used in long-distance propagation because it produces severe numerical errors due to the sampling problem in the transfer function.Two ways can solve this problem in AS for long-distance propagation.One is zero-padding to make sure that the calculation window is wide enough,but it leads to a huge calculation burden.The other is a method called band-limited angular spectrum(BLAS),in which the transfer function is truncated and results in that the calculation accuracy decreases as the propagation distance increases.In this paper,a new method called modified scaling angular spectrum(MSAS)to solve the problem for long-distance propagation is proposed.A scaling factor is introduced in MSAS so that the sampling interval of the input plane can be adjusted arbitrarily unlike AS whose sampling interval is restricted by the detector’s pixel size.The sampling interval of the input plane is larger than the detector’s pixel size so the size of calculation window suitable for long-distance field propagation in the input plane is smaller than the size of the calculation window required by the zero-padding.Therefore,the method reduces the calculation redundancy and improves the calculation speed.The results from simulations and experiments show that MSAS has a good signal-to-noise ratio(SNR),and the calculation accuracy of MSAS is better than BLAS.
文摘This paper proposes an analysis method of the manufactured tolerances applied to a cylinder head of car engine. This method allows to determine the manufacturing tolerances in the case of angular chains of dimensions and to check its correspondence with the functional tolerances. The objective of this work is to analyze two parameterized functions: the angular defect Δα and the projected length lg of the toleranced surface. The angular defects are determined from the precision of the machine tools, we consider only the geometrical defects (position and orientation of surfaces), making the assumption that the form defects are negligible. The manufactured defect is determined from these two parameterized functions. Then it will be compared with the functional condition in order to check if the selected machining range allows, at end of the manufacturing process, to give a suitable part.
