A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC mac...A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter.展开更多
Based on the LOM(Laminated Object Manufacturing)process,an inert gas-assisted laser method for wood cutting was proposed.The carbonization degree of wood surface was improved by the introduction of helium(He)gas,and t...Based on the LOM(Laminated Object Manufacturing)process,an inert gas-assisted laser method for wood cutting was proposed.The carbonization degree of wood surface was improved by the introduction of helium(He)gas,and the influence of process parameters on the carbonization layer of wood surface was solved,it was significance to reduce the post-processing of LOM and improve the quality of forming workpiece.The cherry wood veneer was used as the experimental material,under the condition of the same process parameters,the wood was cut with or without inert gas-assisted,and the influence factors of kerf quality were studied by variance analysis.The results showed that under the same condition,compared with traditional laser processing,the kerf width was obviously reduced in the inert gas-assisted cutting.Because the He gas had oxygen-isolation and flame retardant effect,which prevented heat accumulation and conduction.The micro morphology of the kerf surface showed that the flatness was better in the inert gas-assisted cutting.As the excess heat was blown out by the cooling and purging of the gas,the phenomenon of oxidation and burning was reduced,the range of HAZ(heat affected zone)was reduced,and the carbonization phenomenon was obviously improved.The surface quality of kerf was improved effectively.According to the analysis of variance,in addition to the effect of laser power,cutting speed and inert gas flow on the cutting width,the interaction between inert gas flow and laser power,laser power and cutting speed were also the main factors which affected the cutting width.The feasibility of the combined inert gas and laser processing to improve wood cutting quality has been verified through experimental research,which provided a certain reference for the followup research on improving the wood processing quality.展开更多
This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet （AS J） cutting process and construct its cutting model. Orthogonal test ...This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet （AS J） cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerr ratio of the bottom width to the top width can be determined. In addition, the analysis of ranges and variances are all employed to identify various factors： traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. ~rthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerr ratio. Finally, the verification experiments of cutting parameters＇ effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.展开更多
文摘A new method for suppressing cutting chatter is studied by adjusting servo parameters of the numerical control （NC） machine tool and controlling the limited cutting width. A model of the cutting system of the NC machine tool is established. It includes the mechanical system, the servo system and the cutting chatter system. Interactions between every two systems are shown in the model. The cutting system stability is simulated and relation curves between the limited cutting width and servo system parameters are described in the experiment. Simulation and experimental results show that there is a mapping relation between the limited cutting width and servo parameters of the NC machine tool, and the method is applicable and credible to suppress chatter.
基金The research was supported by Significant special research and development project of Guangdong province(2020B020216001)Fundamental Research Funds for the Central Universities(2572018CG06).
文摘Based on the LOM(Laminated Object Manufacturing)process,an inert gas-assisted laser method for wood cutting was proposed.The carbonization degree of wood surface was improved by the introduction of helium(He)gas,and the influence of process parameters on the carbonization layer of wood surface was solved,it was significance to reduce the post-processing of LOM and improve the quality of forming workpiece.The cherry wood veneer was used as the experimental material,under the condition of the same process parameters,the wood was cut with or without inert gas-assisted,and the influence factors of kerf quality were studied by variance analysis.The results showed that under the same condition,compared with traditional laser processing,the kerf width was obviously reduced in the inert gas-assisted cutting.Because the He gas had oxygen-isolation and flame retardant effect,which prevented heat accumulation and conduction.The micro morphology of the kerf surface showed that the flatness was better in the inert gas-assisted cutting.As the excess heat was blown out by the cooling and purging of the gas,the phenomenon of oxidation and burning was reduced,the range of HAZ(heat affected zone)was reduced,and the carbonization phenomenon was obviously improved.The surface quality of kerf was improved effectively.According to the analysis of variance,in addition to the effect of laser power,cutting speed and inert gas flow on the cutting width,the interaction between inert gas flow and laser power,laser power and cutting speed were also the main factors which affected the cutting width.The feasibility of the combined inert gas and laser processing to improve wood cutting quality has been verified through experimental research,which provided a certain reference for the followup research on improving the wood processing quality.
基金supported by the Science and Technology Development Foundation of Shanghai Municipal Science and Technology Commission (Grant No.037252022)
文摘This paper describes the application of orthogonal test design coupled with non-linear regression analysis to optimize abrasive suspension jet （AS J） cutting process and construct its cutting model. Orthogonal test design is applied to cutting stainless steel. Through range analysis on experiment results, the optimal process conditions for the cutting depth and the kerr ratio of the bottom width to the top width can be determined. In addition, the analysis of ranges and variances are all employed to identify various factors： traverse rate, working pressure, nozzle diameter, standoff distance which denote the importance order of the cutting parameters affecting cutting depth and the kerf ratio of the bottom width to the top width. ~rthermore, non-linear regression analysis is used to establish the mathematical models of the cutting parameters based on the cutting depth and the kerr ratio. Finally, the verification experiments of cutting parameters＇ effect on cutting performance, which show that optimized cutting parameters and cutting model can significantly improve the prediction of the cutting ability and quality of ASJ.
