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Lift-Off Effect of Koch and Circular Differential Pickup Eddy Current Probes
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作者 Guolong Chen Zheng Cao +3 位作者 Shuaishuai Zhang Ji Wei Wei Gao Wuyin Jin 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第2期283-293,共11页
A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including differe... A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances. 展开更多
关键词 Eddy current testing Differential pickup probe Fractal Koch curve Flexible eddy current probe
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Study of Current Sheath Velocity and Its Distribution Using Tridimensional Magnetic Probe in Sahand Plasma Focus
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作者 M.A.MOHAMMADI S.HEDYEH 《Plasma Science and Technology》 SCIE EI CAS CSCD 2015年第5期353-357,共5页
The current sheath velocity in 0.25 Torr gas pressure of Filippov type plasma focus is studied experimentally. By using two tridimensional magnetic probes on top of the anode surface, the current sheath velocity is me... The current sheath velocity in 0.25 Torr gas pressure of Filippov type plasma focus is studied experimentally. By using two tridimensional magnetic probes on top of the anode surface, the current sheath velocity is measured for argon, oxygen and nitrogen. Additionally, the effect of charging voltage on the current sheath velocity is studied in both axial and radial phases. We found that, the maximum current sheath velocities at both radial and axial phases are respectively 4.33 ± 0.28 (cm/μs) and 3.92 ± 0.75 (cm/μs) with argon as the working gas at 17 kV. Also, the minimum values of current sheath velocity are 1.48 ± 0.15 (cm/μs) at the radial phase and 1.14 ± 0.09 (cm/μs) at the axial phase with oxygen at 12 kV. The current sheath velocity at the radial phase is higher than that at the axial phase for all gases and voltages. In this study, variation of the full width half maximum (FWHM) of magnetic probe signals with voltage is investigated for different gases at radial and axial phases. 展开更多
关键词 plasma focus tridimensional magnetic probe current sheath dynamics
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Effect of Beam Current and Diameter on Electron Probe Microanalysis of Carbonate Minerals 被引量:7
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作者 Xing Zhang Shuiyuan Yang +3 位作者 He Zhao Shaoyong Jiang Ruoxi Zhang Jing Xie 《Journal of Earth Science》 SCIE CAS CSCD 2019年第4期834-842,共9页
The effect of operating conditions on the time-dependent X-ray intensity variation is of great importance for the optimal EPMA conditions for accurate determinations of various elements in carbonate minerals. Beam dia... The effect of operating conditions on the time-dependent X-ray intensity variation is of great importance for the optimal EPMA conditions for accurate determinations of various elements in carbonate minerals. Beam diameters of 0, 1, 2, 5, 10, 15, and 20 μm, and beam currents of 3, 5, 10, 20,and 50 nA were tested. Ca, Mg, Zn, and Sr were found to be more sensitive to electron beam irradiation as compared to other elements, and small currents and large beam diameters minimized the timedependent X-ray intensity variations. We determined the optimal EPMA operating conditions for elements in carbonate: 10 μm and 5 nA for calcite;10 μm and 10 nA for dolomite;5 μm and 10 nA or 10 μm and 20 nA for strontianite;and 20 nA and 5 μm for other carbonate. Elements sensitive to electron beam irradiation should be determined first. In addition, silicate minerals are preferred as standards rather than carbonate minerals. 展开更多
关键词 CARBONATE minerals:electron probe MICROANALYSIS characteristic X-ray TIME-DEPENDENT intensity BEAM current BEAM DIAMETER
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The Effect of Ion Current Density on Target Etching in Radio Frequency-Magnetron Sputtering Process
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作者 王庆 王永富 +1 位作者 巴德纯 岳向吉 《Plasma Science and Technology》 SCIE EI CAS CSCD 2012年第3期235-239,共5页
The effect of ion current density of argon plasma on target sputtering in magnetron sputtering process was investigated. Using home-made ion probe with computer-based data acquisition system, the ion current density a... The effect of ion current density of argon plasma on target sputtering in magnetron sputtering process was investigated. Using home-made ion probe with computer-based data acquisition system, the ion current density as functions of discharge power, gas pressure and positions was measured. A double-hump shape was found in ion current density curve after the analysis of the effects of power and pressure. The data demonstrate that ion current density increases with the increase in gas pressure in spite of slightly at the double-hump site, sharply at wave-trough and side positions. Simultaneously, the ion current density increases upon increase in power. Es- pecially, the ion current density steeply increases at the double-hump site. The highest energy of the secondary electrons arising from Larmor precession was found at the double-hump position, which results in high ion density. The target was etched seriously at the double-hump position due to the high ion density there. The data indicates that the increase in power can lead to a high sputtering speed rate. 展开更多
关键词 magnetron sputtering TARGET ion current probe ion current density ETCHING
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Information Entropy of Angular Spectrum for Quantitatively Evaluating Eddy Current Distribution Varying in Time Domain
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作者 陈国龙 王慷 +1 位作者 曹政 靳伍银 《Journal of Shanghai Jiaotong university(Science)》 EI 2023年第5期587-595,共9页
Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors.... Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors. In this study, two indices based on the information entropy are proposed to evaluate the EC energyallocated in different directions. The EC vectors induced by a rotational field EC sensor varying in the timedomain are evaluated by the proposed methods. Then, the evaluating results are analyzed by the principle ofEC testing. It can be concluded that the two indices can effectively quantitatively evaluate the EC distributionsvarying in the time domain and are used to optimize the parameters of the rotational EC sensors. 展开更多
关键词 information entropy eddy current testing non-destructive testing rotational field eddy current probe angular spectrum
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涡流X-probe探头的试验及应用
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作者 郭韵 曹刚 《无损检测》 2014年第6期14-18,共5页
探头是阵列涡流检测的关键部件,介绍了一种新型的内穿过式涡流阵列探头——X-probe。分析了X-probe探头的工作原理,并通过试验研究,归纳了X-probe探头检测的不同类型缺陷信号特征、支撑下缺陷响应以及伤深与相位的关系。并介绍了X-prob... 探头是阵列涡流检测的关键部件,介绍了一种新型的内穿过式涡流阵列探头——X-probe。分析了X-probe探头的工作原理,并通过试验研究,归纳了X-probe探头检测的不同类型缺陷信号特征、支撑下缺陷响应以及伤深与相位的关系。并介绍了X-probe探头在核电厂凝汽器传热管涡流检查的应用情况。试验结果表明,X-probe探头能够获取缺陷轮廓并依据AF和CF通道的幅值分辨出缺陷方向。现场应用证实X-probe探头具有良好的管板区缺陷检出能力,能很好地检测分辨并测量周向复合缺陷的伤深。 展开更多
关键词 涡流阵列探头 X-probe 涡流检测
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ARRAY PULSED EDDY CURRENT IMAGING SYSTEM USED TO DETECT CORROSION 被引量:4
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作者 YangBinfeng LuoFeilu CaoXiongheng XuXiaojie 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2005年第2期196-198,共3页
A theory model is established to describe the voltage-current responsefunction. The peak amplitude and the zero-crossing time of the transient signal is extracted as theimaging features, array pulsed eddy current (PEC... A theory model is established to describe the voltage-current responsefunction. The peak amplitude and the zero-crossing time of the transient signal is extracted as theimaging features, array pulsed eddy current (PEC) imaging is proposed to detect corrosion. The testresults show that this system has the advantage of fast scanning speed, different imaging mode andquantitative detection, it has a broad application in the aviation nondestructive testing. 展开更多
关键词 Array probe Pulsed eddy current Aircraft structure Corrosion imaging
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The Langmuir Probe onboard CSES: data inversion analysis method and first results 被引量:8
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作者 Rui Yan YiBing Guan +4 位作者 XuHui Shen JianPing Huang XueMin Zhang Chao Liu DaPeng Liu 《Earth and Planetary Physics》 2018年第6期479-488,共10页
The Langmuir Probe(LAP), onboard the China Seismo-Electromagnetic Satellite(CSES), has been designed for in situ measurements of bulk parameters of the ionosphere plasma, the first Chinese application of in-situ measu... The Langmuir Probe(LAP), onboard the China Seismo-Electromagnetic Satellite(CSES), has been designed for in situ measurements of bulk parameters of the ionosphere plasma, the first Chinese application of in-situ measurement technology in the field of space exploration. The two main parameters measured by LAP are electron density and temperature. In this paper, a brief description of the LAP and its work mode are provided. Based on characteristics of the LAP, and assuming an ideal plasma environment, we introduce in detail a method used to invert the I-V curve; the data products that can be accessed by users are shown. Based on the LAP data available, this paper reports that events such as earthquakes and magnetic storms are preceded and followed by obvious abnormal changes. We suggest that LAP could provide a valuable data set for studies of space weather, seismic events, and the ionospheric environment. 展开更多
关键词 Langmuir probe(LAP) current-Voltage(I-V) curve electron density(Ne) electron temperature(Te)
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Automatic emissive probe apparatus for accurate plasma and vacuum space potential measurements
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作者 李建泉 陆文琪 +2 位作者 徐军 高飞 王友年 《Plasma Science and Technology》 SCIE EI CAS CSCD 2018年第2期8-12,共5页
We have developed an automatic emissive probe apparatus based on the improved inflection point method of the emissive probe for accurate measurements of both plasma potential and vacuum space potential.The apparatus c... We have developed an automatic emissive probe apparatus based on the improved inflection point method of the emissive probe for accurate measurements of both plasma potential and vacuum space potential.The apparatus consists of a computer controlled data acquisition card,a working circuit composed by a biasing unit and a heating unit,as well as an emissive probe.With the set parameters of the probe scanning bias,the probe heating current and the fitting range,the apparatus can automatically execute the improved inflection point method and give the measured result.The validity of the automatic emissive probe apparatus is demonstrated in a test measurement of vacuum potential distribution between two parallel plates,showing an excellent accuracy of 0.1 V.Plasma potential was also measured,exhibiting high efficiency and convenient use of the apparatus for space potential measurements. 展开更多
关键词 space potential emissive probe probe heating current LabVIEW
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A NEW INTELLIGENT AMPEROMETRIC TYPE OF ELECTROCHEMICAL HYDROGEN PROBE
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作者 X.Y. Zhang G. Yu and Y.L. Du(State Key Lab for Corrosion and Protection, Institute of Corrosion and Protection of Metals, The Chinese Academy of Sciences, Shenyang 110015, China )Manuscript receivedin revised form 17 September 1998 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 1999年第2期160-166,共7页
A new intelligent amperometric type of electrochemical hydrogen probe to measure hydrogen atom permeation rate in the metals was devised and developed. Combined with MCS51 single slice computer system, specially progr... A new intelligent amperometric type of electrochemical hydrogen probe to measure hydrogen atom permeation rate in the metals was devised and developed. Combined with MCS51 single slice computer system, specially programmed software was designed for data sampling, logging, storing, processing, result judgment and data output controlling. The probe is portable and can be used in both lab and in site automatically. 展开更多
关键词 electrochemical hydrogen probe hydmpen permeation current steel sheet UNS G11180 steel H2S corrosion
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柔性阳极阴极保护系统失效原因排查和恢复方法
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作者 刘瑶 谭松玲 +3 位作者 陈飞 葛彩刚 李暹 杜艳霞 《腐蚀与防护》 北大核心 2025年第5期102-109,共8页
某燃气公司管道阴极保护采用外加电流方式且以柔性阳极作为辅助阳极地床。该阴极保护系统出现了输出电压电流和保护电位波动剧烈,输出电流小、输出电压大,以及输出电流和输出电压小等失效问题。针对以上问题的调查发现,地铁杂散电流干... 某燃气公司管道阴极保护采用外加电流方式且以柔性阳极作为辅助阳极地床。该阴极保护系统出现了输出电压电流和保护电位波动剧烈,输出电流小、输出电压大,以及输出电流和输出电压小等失效问题。针对以上问题的调查发现,地铁杂散电流干扰、柔性阳极断缆等原因造成管道阴极保护系统失效。研究表明,通过改变阳极地床分布形式、增加阴极保护系统和在通电点位置增加抗干扰探头等方式可以使阴极保护系统恢复正常运行,管道达到有效的阴极保护状态。 展开更多
关键词 柔性阳极 阴极保护 杂散电流干扰 抗干扰探头
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电涡流传感器探头线圈结构仿真与研究 被引量:3
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作者 武勇琪 张智杰 +1 位作者 王传清 肖从斌 《光学与光电技术》 2025年第1期108-116,共9页
为了提高电涡流传感器的灵敏度与精度,研究探讨了电涡流传感器中激励频率以及探头线圈的结构参数对其性能指标的影响,基于麦克斯韦电磁场基本理论,并运用有限元分析方法,在COMSOL仿真软件上模拟了电涡流传感器等效模型,通过仿真实验,分... 为了提高电涡流传感器的灵敏度与精度,研究探讨了电涡流传感器中激励频率以及探头线圈的结构参数对其性能指标的影响,基于麦克斯韦电磁场基本理论,并运用有限元分析方法,在COMSOL仿真软件上模拟了电涡流传感器等效模型,通过仿真实验,分析不同探头线圈结构对其性能指标的影响,仿真结果表明:激励频率对涡流分布影响最大,激励频率的增大,会使被测导体表面的电涡流强度变大,但是探测深度快速减小;涡流探头线圈内径和外径较大且厚度较小时,电涡流传感器的灵敏度越高。研究结果对于音圈快反镜中电涡流传感器的激励频率的选取以及探头线圈结构参数的优化设计提供了重要的参考价值。 展开更多
关键词 电涡流传感器 探头线圈 有限元仿真 几何参数 灵敏度
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面向多目标协同优化的Pancake点式探头线圈参数设计
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作者 何诚 徐笑娟 +1 位作者 骆建伟 罗进 《仪表技术与传感器》 北大核心 2025年第7期23-29,共7页
针对传统单一目标优化法无法兼顾优化探头检测灵敏度和线性度的问题,提出了一种基于Isight的多目标协同优化方法对Pancake点式探头线圈参数进行设计,以提升涡流探头的综合检测性能。该方法利用Isight集成优化框架,将COMSOL Multiphysics... 针对传统单一目标优化法无法兼顾优化探头检测灵敏度和线性度的问题,提出了一种基于Isight的多目标协同优化方法对Pancake点式探头线圈参数进行设计,以提升涡流探头的综合检测性能。该方法利用Isight集成优化框架,将COMSOL Multiphysics与MATLAB联合进行仿真计算,通过试验设计和遗传算法NSGA-Ⅱ对涡流探头进行多目标自动寻优计算,并结合实验进一步验证了涡流探头多目标协同优化方法的可行性。涡流探头的检测灵敏度与线性度较优化前分别提高了接近3倍和8倍,实验结果也表明基于Isight的多目标协同优化法在不同应用需求下可显著提高涡流探头检测灵敏度和线性度。 展开更多
关键词 无损检测 涡流探头 试验设计 多目标遗传算法NSGA-Ⅱ 多目标协同优化
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碳纤维增强聚合物隐藏纤维断裂缺陷检测的涡流探头仿真设计
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作者 严昌利 包俊 熊新 《传感技术学报》 北大核心 2025年第7期1190-1198,共9页
针对传统电涡流检测方法难以检测碳纤维增强聚合物(Carbon Fiber Reinforced Polymer, CFRP)材料隐藏纤维断裂缺陷问题,设计了一种新型涡流探头。该探头主要由两个水平矩形激励线圈和一个圆形接收线圈组成,差分式激励可预先消除部分噪声... 针对传统电涡流检测方法难以检测碳纤维增强聚合物(Carbon Fiber Reinforced Polymer, CFRP)材料隐藏纤维断裂缺陷问题,设计了一种新型涡流探头。该探头主要由两个水平矩形激励线圈和一个圆形接收线圈组成,差分式激励可预先消除部分噪声,且水平矩形线圈产生的涡流更均匀、在垂直方向上渗透更好,有利于检测层状结构的CFRP材料。通过建立三维有限元模型,分析了CFRP材料不同铺层方向的涡流路径,对比分析了不同探头的灵敏度,计算了纤维断裂位于不同层时探头感应电压变化情况。结果表明,所设计探头能抑制提离效应,对于CFRP材料纤维断裂具有更高的检测灵敏度,且可根据探头感应电压的变化情况判断出纤维断裂方向及位置,相关研究为探头设计和CFRP材料电涡流检测提供了理论依据。 展开更多
关键词 涡流检测 涡流探头 有限元仿真 碳纤维复合材料 纤维断裂
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基于有限元的CFRP纤维断裂涡流检测探头优化
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作者 丁鹏程 朱成琴 +3 位作者 孔灿灿 宋凯 俞跃 郭栋 《化工自动化及仪表》 2025年第5期715-721,821,共8页
碳纤维复合材料(CFRP)出现纤维断裂后,会迅速扩展,并最终导致结构破坏,因此检测纤维断裂具有重要意义。但CFRP电导率低、电各向异性且结构复杂,导致涡流检测的灵敏度低,可通过优化涡流探头参数来提高检测灵敏度。采用有限元数值计算方... 碳纤维复合材料(CFRP)出现纤维断裂后,会迅速扩展,并最终导致结构破坏,因此检测纤维断裂具有重要意义。但CFRP电导率低、电各向异性且结构复杂,导致涡流检测的灵敏度低,可通过优化涡流探头参数来提高检测灵敏度。采用有限元数值计算方法研究了多向CFRP纤维断裂涡流检测过程中,涡流探头的线径、匝数、尺寸(内径、外径、高度)及磁芯等参数对涡流检测灵敏度的影响。综合对比探头参数优化前、后的涡流检测结果发现:参数优化后,磁通密度分布更加密集,涡流电压幅值波谷更深,纤维断裂的检测灵敏度提高了7.81倍。 展开更多
关键词 涡流检测 碳纤维复合材料 纤维断裂 涡流探头 有限元
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超高压管式反应器内壁纵向裂纹的脉冲涡流检测
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作者 宾伟淇 孙杰 +5 位作者 王亚星 付跃文 胡华胜 区子浩 王鹏 师文 《无损检测》 2025年第7期68-74,共7页
超高压管式反应器在现代石油化工工业聚乙烯生产中应用广泛,定期对反应器进行检测很有必要。由于反应器内表面残存的聚乙烯粉末层厚度不均,常规涡流检测会受到一定程度的干扰。设计了超高压管式反应器内检测差分式探头,在一定提离下用... 超高压管式反应器在现代石油化工工业聚乙烯生产中应用广泛,定期对反应器进行检测很有必要。由于反应器内表面残存的聚乙烯粉末层厚度不均,常规涡流检测会受到一定程度的干扰。设计了超高压管式反应器内检测差分式探头,在一定提离下用于模拟实际管道工况,采用脉冲涡流方法对管道内壁纵向裂纹进行内检测。首先,通过数值仿真建立模型,利用管道无缺陷处的仿真结果和实际试验数据的一致性验证了仿真模型的准确性,并对管道内涡流分布以及接收传感器的电压信号进行分析,表明所设计的纵向差分探头激励场产生的涡流场受到了纵向裂纹的扰动,并且接收传感器能够在裂纹所在位置检测到相应的信号。然后,利用所设计的探头进行了检测试验,试验结果表明,该差分式探头对管道内壁纵向裂纹内检测有较高的灵敏度。最后,设计了横向探头并对纵向裂纹进行了检测对比,结果表明纵向探头的检测灵敏度远高于横向探头的。所提方法对于管道内壁纵向裂纹的检测具有实际应用价值。 展开更多
关键词 超高压管式反应器 纵向裂纹 脉冲涡流 差分探头
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斩波器模块内诊断工具的非侵入式柔性电流探头研究
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作者 骆成阳 黄淇锋 +2 位作者 谭永翼 郭濠逸 方文啸 《现代应用物理》 2025年第2期201-208,共8页
为解决传统的非接触式刚性探针无法满足封闭腔体内工业模块的时间域重构的需求问题,提出一种柔性电流探针作为诊断工具,用于扩展封闭腔体内工业脉冲宽度调制(pulse-width modulation,PWM)斩波模块的非侵入式时变电流重构技术。该探头结... 为解决传统的非接触式刚性探针无法满足封闭腔体内工业模块的时间域重构的需求问题,提出一种柔性电流探针作为诊断工具,用于扩展封闭腔体内工业脉冲宽度调制(pulse-width modulation,PWM)斩波模块的非侵入式时变电流重构技术。该探头结合刚性与柔性材料,优化了稳定性与适应性。探头可平放或侧附于传输线,进行非接触式电流测量。试验结果表明,探头测量的传输系数曲线与直接测量电流的时间域曲线高度吻合,平均相对偏差为0.63%,而电流重构的平均相对偏差低至0.24%。在不同弯曲条件下,探头均展现出卓越的一致性和稳定性,其在工业PWM斩波模块中的非侵入式测量平均相对偏差仅为0.11%,证明了其作为电流检测诊断工具的高效性。此外,该探头还成功应用于恒压输出模块,准确识别负载故障期间的电流变化。 展开更多
关键词 弯曲 柔性电流探头 诊断工具 非侵入式电流检测 脉冲宽度调制斩波模块
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油气管道内表面涡流无损检测系统设计 被引量:3
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作者 焦靖淇 王平 《机械制造与自动化》 2025年第1期16-19,共4页
基于电涡流感应原理设计一种多通道的差分检测探头,通过两线圈信号差分的方式,减少共模信号的干扰。采用功率检波器对缺陷信号的幅值进行快速提取,相较于数字相敏检波更加快捷直观。搭建上位机平台,实现对多通道缺陷信号的采集。分析对... 基于电涡流感应原理设计一种多通道的差分检测探头,通过两线圈信号差分的方式,减少共模信号的干扰。采用功率检波器对缺陷信号的幅值进行快速提取,相较于数字相敏检波更加快捷直观。搭建上位机平台,实现对多通道缺陷信号的采集。分析对比不同深度、不同宽度凹坑缺陷信号的差异性。实验结果表明:该涡流无损检测系统可对深度1 mm、半径5 mm的凹坑缺陷实现有效检测,并对不同深度、不同宽度的缺陷有较好的分辨能力。 展开更多
关键词 电涡流传感器 功率检波技术 差分探头 系统设计 缺陷检测
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放置式涡流检测探头检测灵敏度试验分析
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作者 杨超 孙杰 +4 位作者 陈俊仰 杨宁祥 区子浩 付跃文 王亚星 《装备机械》 2025年第3期72-77,共6页
涡流检测是一种专门用于检测导电材料缺陷的探伤技术,放置式涡流检测探头广泛应用于航空航天、特种设备等金属构件的涡流检测。频率、电感、是否设置磁芯是影响放置式涡流检测探头阻抗匹配的关键因素,进而影响检测灵敏度。对放置式涡流... 涡流检测是一种专门用于检测导电材料缺陷的探伤技术,放置式涡流检测探头广泛应用于航空航天、特种设备等金属构件的涡流检测。频率、电感、是否设置磁芯是影响放置式涡流检测探头阻抗匹配的关键因素,进而影响检测灵敏度。对放置式涡流检测探头检测灵敏度进行试验分析,设计不同参数的放置式涡流检测探头,通过对比试验揭示频率、电感、是否设置磁芯对放置式涡流检测探头检测灵敏度的影响规律。 展开更多
关键词 涡流检测 探头 灵敏度 试验
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基于分段互感式涡流探头的电梯钢带内部钢丝断丝检测方法
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作者 魏义敏 孙小龙 +1 位作者 冷孝丽 潘骏 《仪器仪表学报》 北大核心 2025年第9期323-333,共11页
电梯钢带作为由钢丝绳演变而来的新型传动与承载构件,凭借柔性好、抗腐蚀能力强和传动效率高等特点,在现代电梯系统中已得到了广泛应用。然而,钢带在运行过程中长期受循环应力等因素影响,易引发内部钢丝绳磨损、断丝和断股等隐蔽性损伤... 电梯钢带作为由钢丝绳演变而来的新型传动与承载构件,凭借柔性好、抗腐蚀能力强和传动效率高等特点,在现代电梯系统中已得到了广泛应用。然而,钢带在运行过程中长期受循环应力等因素影响,易引发内部钢丝绳磨损、断丝和断股等隐蔽性损伤,往往难以及时发现,严重威胁电梯运行安全。现有的检测方法存在响应慢、效率低或依赖停机检测等问题,难以满足钢带断丝的在线检测需求。为此,提出了一种基于电涡流检测的钢带内部钢丝绳断丝损伤检测方法。首先,考虑到钢带具有无自由端、连续结构及不易拆卸的特点,设计了一种具有空间环绕式绕线结构、可自由开合的外穿分段互感式涡流探头;其次,利用有限元仿真对该探头的匝数、提离值等关键参数进行分析与优化;最后,基于优化后的参数制作了分段互感式探头实物,搭建了试验平台开展钢带断丝损伤检测试验,同时在单股钢丝绳中注入不同断丝量以验证检测系统的性能。试验结果表明,该探头可在钢带运行速度为0.5 m/s的条件下稳定检测出至少4根的断丝损伤,感应信号与断丝数量呈正相关,具备良好的动态检测能力。研究结果为电梯钢带内部钢丝绳断丝在线检测提供了有效参考。 展开更多
关键词 电梯钢带 钢丝绳断丝缺陷 涡流检测 互感式探头 有限元分析
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