Cracking morphology in the fusion zone of HQ130 high strength steel was researched by 'the y-slit test' and 'three-point bend test', ultrasonic test and microscope. HQ130 and QJ63 high strength steel w...Cracking morphology in the fusion zone of HQ130 high strength steel was researched by 'the y-slit test' and 'three-point bend test', ultrasonic test and microscope. HQ130 and QJ63 high strength steel was welded by Ar+CO2 gas shielded arc welding under the condition without preheating. Experimental results indicated that welding cracks were produced in the partially melted zone of the weld root of HQ130 steel side and propagated parallel to the fusion zone. The cracks were developed alternatively between the weld and the partially melted zone, and are not strictly ruptured at W/F (weld metal/fusion zone) boundary surface. Controlling weld heat input (E) about 16 kJ/cm could make the cracking rate lowest and satisfy the performance requirement of welded joint zone.展开更多
The triangular zone cracks in 2101 duplex stainless steel produced by the vertical continuous caster have troubled company A for a long time. To simulate the temperature and thermal stress distributions in the solidif...The triangular zone cracks in 2101 duplex stainless steel produced by the vertical continuous caster have troubled company A for a long time. To simulate the temperature and thermal stress distributions in the solidification process of 2101 duplex stainless steel produced by the vertical continuous caster, a two-dimensional viscoelastic-plastic thermomechanically coupled finite element model was established by the secondary development of the commercial nonlinear finite element analysis software MSC Marc. The results show that the thermal stress on the surface reaches a maximum at the exit of the mould, and the highest thermal stresses at the centre of the wide face and the narrow face are 75 and 115 MPa, respectively. Meanwhile, the internal temperature of slab is still higher than the solidus temperature, resulting in no thermal stress. The slab shows different high-temperature strengths and suffers from different stresses at different positions; thus, the risk of cracking also varies. At a location of 6-8 m from the meniscus, the temperature of the triangular zone is 1270-1360℃ and the corresponding permissible high-temperature strength is about 10-30 MPa, while the thermal stress at this time is 60 MPa, which is higher than the high-temperature strength. As a result, triangular zone cracks form easily.展开更多
Cohesive zone model was used to simulate two-dimensional plane strain crack propagation at the grain level model including grain boundary zones. Simulated results show that the original crack-tip may not be separated ...Cohesive zone model was used to simulate two-dimensional plane strain crack propagation at the grain level model including grain boundary zones. Simulated results show that the original crack-tip may not be separated firstly in an elastic-viscoplastic polycrystals. The grain interior＇s material properties （e.g. strain rate sensitivity） characterize the competitions between plastic and cohesive energy dissipation mechanisms. The higher the strain rate sensitivity is, the larger amount of the external work is transformed into plastic dissipation energy than into cohesive energy, which delays the cohesive zone rupturing. With the strain rate sensitivity decreased, the material property tends to approach the elastic-plastic responses. In this case, the plastic dissipation energy decreases and the cohesive dissipation energy increases which accelerates the cohesive zones debonding. Increasing the cohesive strength or the critical separation displacement will reduce the stress triaxiality at grain interiors and grain boundaries. Enhancing the cohesive zones ductility can improve the matrix materials resistance to void damage.展开更多
The fracture investigations of the planar lattices made of ductile cell walls are currently limited to bending-dominated hexagonal honeycomb. In this paper, the plastic zones of stretching-dominated lattices, includin...The fracture investigations of the planar lattices made of ductile cell walls are currently limited to bending-dominated hexagonal honeycomb. In this paper, the plastic zones of stretching-dominated lattices, including Kagome and triangular lattices, are estimated by analyzing their effective yield loci. The normalized in-plane yield loci of these two lattices are almost identical convex curves enclosed by 4 straight lines, which is almost independent of the relative density but is highly sensitive to the principal stress directions. Therefore, the plastic zones around the crack tip of Kagome and triangular are estimated to be quite different to those of the continuum solid and also hexagonal lattice. The plastic zones predictions by convex yield surfaces of both lattices are validated by FE calculations, although the shear lag region caused by non-local bending effect in the Kagome lattice enlarges the plastic zone in cases of small ratio of rp/l.展开更多
This paper presents a comprehensive derivation of fracture process zone size which closely parallels similar work in fracture of metals and anisotropic solid, but is adapted to conrete. Some nonlinear mechanics models...This paper presents a comprehensive derivation of fracture process zone size which closely parallels similar work in fracture of metals and anisotropic solid, but is adapted to conrete. Some nonlinear mechanics models of concrete materials will be discussed by using uniaxial stress assumptions. For uniaxial stress assumption, energy model and fracture model will be presented for nonlinear softening models. Finally, we make a comparison with those models.展开更多
Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some fai...Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some failures of the weld joints, mainly stress corrosion cracking （SCC）, have been found to be located in the HAZ. In this research, the microstructure, micro-hardness, residual strain and SCC behavior at different locations of the 316L HAZ cut from a safeend dissimilar metal weld joint were studied. However, traditional optical microscope observation could not find any microstructural difference between the HAZ and the base metal, higher residual strain and micro-hardness, and higher fraction of random high-angle grain boundaries were found in the HAZ than in the base metal when studied by using electron back-scattering diffraction scanning and micro-hardness test. What＇s more, the residual strain, the microhardness and the fraction of random grain boundaries decreased, while the fraction of coincidence site lattice grain boundaries increased with increasing the distance from the fusion boundary in 316L HAZ. Creviced bent beam test was applied to evaluate the SCC susceptibility at different locations of 316L HAZ and base metal. It was found that the HAZ had higher SCC susceptibility than the base metal and SCC resistance increased when increasing the distance from the fusion boundary in 316L HAZ.展开更多
In this paper, a mathematical strip-saturation model is proposed for a poled transversely isotropic piezoelectric plate weakened by two impermeable unequal-collinear hairline straight cracks. Remotely applied in-plane...In this paper, a mathematical strip-saturation model is proposed for a poled transversely isotropic piezoelectric plate weakened by two impermeable unequal-collinear hairline straight cracks. Remotely applied in-plane unidirectional electromechanical loads open the cracks in mode-I such that the saturation zone developed at the interior tips of cracks gets coalesced. The developed saturation zones are arrested by distributing over their rims in-plane normal cohesive electrical displacement. The problem is solved using the Stroh formalism and the complex variable technique. The expressions are derived for the stress intensity factors （SIFs）, the lengths of the saturation zones developed, the crack opening displacement （COD）, and the energy release rate. An illustrative numerical case study is presented for the poled PZT-5H ceramic to investigate the effect of prescribed electromechanical loads on parameters affecting crack arrest. Also, the effect of different lengths of cracks on the SIFs and the local energy release rate （LERR） has been studied. The results obtained are graphically presented and analyzed.展开更多
In the 1920s, a closed-form solution of the moving Criffith crack was first obtained by Yoffe. Based on Yoffe＇s solution, the Dugdale model for the moving crack case gives a good result. However, the Dugddle model fa...In the 1920s, a closed-form solution of the moving Criffith crack was first obtained by Yoffe. Based on Yoffe＇s solution, the Dugdale model for the moving crack case gives a good result. However, the Dugddle model fails when the crack speed is closed to the Rayleigh wave speed because of the discontinuity occurred in the crack opening displacement （COD）. The problem is solved in this paper by introducing a restraining stress zone ahead of the crack tip and two velocity functions. The restraining stresses are linearly distributed and related to the velocity of the moving crack. An analytical solution of the problem is obtained by use of the superposition principle and a complex function method. The final result of the COD is continuous while the crack moves at a Rayleigh wave speed. The characteristics of the strain energy density （SED） and numerical results are discussed, and conclusions are given.展开更多
Reproducing kernel particle Method （RKPM） is a meshless technology which has proven very useful for solving problems of elastic plastic fracture mechanics. The mode I plastic zone shape at the crack-tip in a work-ha...Reproducing kernel particle Method （RKPM） is a meshless technology which has proven very useful for solving problems of elastic plastic fracture mechanics. The mode I plastic zone shape at the crack-tip in a work-hard ening material is obtained using RKPM. Ramberg-Osgood stress-strain relation is assumed and the crack-tip stress intensity factor （SIF） before and after formation of the plastic zone are examined. To impose the essential boundary conditions, penalty method is used. To construct the shape functions in the vicinity of the crack and crack-tip, both the diffraction and visibility criteria are employed. A comparison between two conventional treatments, visibility and diffraction, to crack discontinuity is conducted. The effects of different dilation parameters on SIF under plane-stress and plane-strain conditions are ~tudied. Results including plastic zone shape are compared with finite element method （FEM） to show the accuracy of RKPM. The main objective is to study the effects of different dilation parameters on SIF under plane stress and plane strain conditions and to obtain the mode I plastic zone shape at the crack-tip in a work hardening material using RKPM.展开更多
Effects of trace addition of Ag on the fatigue crack propagation behavior and microstructure of a mediumstrength aged AI-Zn-Mg alloy were investigated in the present work. The results show that a combination of enhanc...Effects of trace addition of Ag on the fatigue crack propagation behavior and microstructure of a mediumstrength aged AI-Zn-Mg alloy were investigated in the present work. The results show that a combination of enhanced tensile strength and improved fatigue crack propagation resistance in Al-Zn-Mg alloys is achieved with small addition of Ag. The enhanced strength is attributed to the high density of η＇ precip- itates within the grains and narrow precipitate free zones in the vicinity of grain boundaries. The main contribution to the improvement of fatigue crack propagation resistance comes from the coarser precipitates within the grains. When subjected to two-step aging. Ag-added alloy shows larger semi-coherent matrix precipitates. These relatively coarser precipitates increase the homogeneity of deformation and therefore improve the fatigue crack propagation resistance. In addition, microstructure analysis indicates that the size and distribution of inclusions as well as the grain structures of Al-Zn-Mg alloys are independent of Ag addition.展开更多
The present work is concerned with a penny-shaped Dugdale crack embedded in an infinite space of one-dimensional （1D） hexagonal quasicrystals and subjected to two identical axisymmetric temperature loadings on the u...The present work is concerned with a penny-shaped Dugdale crack embedded in an infinite space of one-dimensional （1D） hexagonal quasicrystals and subjected to two identical axisymmetric temperature loadings on the upper and lower crack surfaces. Applying Dugdale hypothesis to thermo-elastic results, the extent of the plastic zone at the crack tip is determined. The normal stress outside the plastic zone and crack surface displacement are derived in terms of special functions. For a uniform loading case, the corresponding results are presented by simpli- fying the preceding results. Numerical calculations are carried out to show the influence of some parameters.展开更多
In the digital image correlation research of fatigue crack growth rate,the accuracy of the crack tip position determines the accuracy of the calculation of the stress intensity factor,thereby affecting the life predic...In the digital image correlation research of fatigue crack growth rate,the accuracy of the crack tip position determines the accuracy of the calculation of the stress intensity factor,thereby affecting the life prediction.This paper proposes a Gauss-Newton iteration method for solving the crack tip position.The conventional linear fitting method provides an iterative initial solution for this method,and the preconditioned conjugate gradient method is used to solve the ill-conditioned matrix.A noise-added artificial displacement field is used to verify the feasibility of the method,which shows that all parameters can be solved with satisfactory results.The actual stress intensity factor solution case shows that the stress intensity factor value obtained by the method in this paper is very close to the finite element result,and the relative error between the two is only−0.621%;The Williams coefficient obtained by this method can also better define the contour of the plastic zone at the crack tip,and the maximum relative error with the test plastic zone area is−11.29%.The relative error between the contour of the plastic zone defined by the conventional method and the area of the experimental plastic zone reached a maximum of 26.05%.The crack tip coordinates,stress intensity factors,and plastic zone contour changes in the loading and unloading phases are explored.The results show that the crack tip change during the loading process is faster than the change during the unloading process;the stress intensity factor during the unloading process under the same load condition is larger than that during the loading process;under the same load,the theoretical plastic zone during the unloading process is higher than that during the loading process.展开更多
Based on the crack tip structure a new model of ductile -brittle transition was proposed. Using this new model we calculated the dependence of the transition temperature-strain rate over a wide range of strain rate. F...Based on the crack tip structure a new model of ductile -brittle transition was proposed. Using this new model we calculated the dependence of the transition temperature-strain rate over a wide range of strain rate. Finally the significance of this new model is discussed in detail.展开更多
A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convecti...A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convection to simulate heat transfer in the furnace.A two-dimensional recirculation model is proposed to estimate the flow field in furnace.The reactor model integrates the feedstock reconstruction model,an auto-generator of detail kinetic schemes,and the reactor simulation model to simulate the reaction process in the tubular coil.The coupled simulation result is compared with industrial process and shows agreement within short computation time.展开更多
The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatmen...The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatment cycles on the final microstructure before and after welding were examined. Welds were made on flat coupons using an EBW machine, and the two heat-treatment cycles were designed to reduce γ′ liquation before welding. Microstructural features were also examined by optical and scanning electron microscopy. The results showed that the change in the morphology and size of the γ′ precipitates in the pre-weld heat-treatment cycles changed the ability of the superalloy to release the tensile stresses caused by the matrix phase cooling after EBW. The high hardness in the welded coupons subjected to the first heat-treatment cycle resulted in greater resistance to stress release by the base alloy, and the concentration of stress in the base metal caused liquation cracks in the heat-affected zone and solidification cracks in the weld area.展开更多
Crack line analysis is an effective way to solve elastic-plastic crack problems. Application of the method does not need the traditional small-scale yielding conditions and can obtain sufficiently accurate solutions n...Crack line analysis is an effective way to solve elastic-plastic crack problems. Application of the method does not need the traditional small-scale yielding conditions and can obtain sufficiently accurate solutions near the crack line. To address mode- Ⅲ crack problems under the perfect elastic-plastic condition, matching procedures of the crack line analysis method axe summarized and refined to give general forms and formulation steps of plastic field, elastic-plastic boundary, and elastic-plastic matching equations near the crack line. The research unifies mode-III crack problems under different conditions into a problem of determining four integral constants with four matching equations. An example is given to verify correctness, conciseness, and generality of the procedure.展开更多
The near crack line analysis method has been used in the present paper,The classical small scale yielding conditions have been completely abandoned in the analyses and one inappropriate matching condition used to be u...The near crack line analysis method has been used in the present paper,The classical small scale yielding conditions have been completely abandoned in the analyses and one inappropriate matching condition used to be used at the elasticplastic boundary has been corrected.The reasonable solution of the plastic stresses near the crack line region has been established.By matching the plastic stresses with the exact elastic stresses at the elastic-plastic boundary,the plastic stresses the length of the plastic zone and the unit normal vector of the elastic-plastic boundary near the crock line region have been obtained for a mode I crack under uniaxial tension,as well as a mode I crack under biaxial tension,which shows that for both conditions the plastic stress componentsσy, and σsy.he length of the plastic zone and the unit normal vector of the elastic-plastic boundary are quite the same while the plastic stress σs is different.展开更多
Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the ...Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the specimen by using a bolt through the device. The results showed that hydrogen enhanced the dislocation emission and motion in Fe3Al alloy. A dislocation free zone (DFZ) was formed following the dislocation emission. Microcrack initiated in the DFZ or at the main crack tip when the emission reached a critical extension. Hydrogen played an important role in the process of brittle fracture of Fe3Al alloy.展开更多
文摘Cracking morphology in the fusion zone of HQ130 high strength steel was researched by 'the y-slit test' and 'three-point bend test', ultrasonic test and microscope. HQ130 and QJ63 high strength steel was welded by Ar+CO2 gas shielded arc welding under the condition without preheating. Experimental results indicated that welding cracks were produced in the partially melted zone of the weld root of HQ130 steel side and propagated parallel to the fusion zone. The cracks were developed alternatively between the weld and the partially melted zone, and are not strictly ruptured at W/F (weld metal/fusion zone) boundary surface. Controlling weld heat input (E) about 16 kJ/cm could make the cracking rate lowest and satisfy the performance requirement of welded joint zone.
文摘The triangular zone cracks in 2101 duplex stainless steel produced by the vertical continuous caster have troubled company A for a long time. To simulate the temperature and thermal stress distributions in the solidification process of 2101 duplex stainless steel produced by the vertical continuous caster, a two-dimensional viscoelastic-plastic thermomechanically coupled finite element model was established by the secondary development of the commercial nonlinear finite element analysis software MSC Marc. The results show that the thermal stress on the surface reaches a maximum at the exit of the mould, and the highest thermal stresses at the centre of the wide face and the narrow face are 75 and 115 MPa, respectively. Meanwhile, the internal temperature of slab is still higher than the solidus temperature, resulting in no thermal stress. The slab shows different high-temperature strengths and suffers from different stresses at different positions; thus, the risk of cracking also varies. At a location of 6-8 m from the meniscus, the temperature of the triangular zone is 1270-1360℃ and the corresponding permissible high-temperature strength is about 10-30 MPa, while the thermal stress at this time is 60 MPa, which is higher than the high-temperature strength. As a result, triangular zone cracks form easily.
基金Project supported by the National Natural Science Foundation of China (No.50371042) the Post Doctoral Science Foundation of China (No.20040350031)
文摘Cohesive zone model was used to simulate two-dimensional plane strain crack propagation at the grain level model including grain boundary zones. Simulated results show that the original crack-tip may not be separated firstly in an elastic-viscoplastic polycrystals. The grain interior＇s material properties （e.g. strain rate sensitivity） characterize the competitions between plastic and cohesive energy dissipation mechanisms. The higher the strain rate sensitivity is, the larger amount of the external work is transformed into plastic dissipation energy than into cohesive energy, which delays the cohesive zone rupturing. With the strain rate sensitivity decreased, the material property tends to approach the elastic-plastic responses. In this case, the plastic dissipation energy decreases and the cohesive dissipation energy increases which accelerates the cohesive zones debonding. Increasing the cohesive strength or the critical separation displacement will reduce the stress triaxiality at grain interiors and grain boundaries. Enhancing the cohesive zones ductility can improve the matrix materials resistance to void damage.
基金supported by the National Natural Science Foundation of China (No.10502027)the National Fundamental Research Program of China (No.G2006CB601202)
文摘The fracture investigations of the planar lattices made of ductile cell walls are currently limited to bending-dominated hexagonal honeycomb. In this paper, the plastic zones of stretching-dominated lattices, including Kagome and triangular lattices, are estimated by analyzing their effective yield loci. The normalized in-plane yield loci of these two lattices are almost identical convex curves enclosed by 4 straight lines, which is almost independent of the relative density but is highly sensitive to the principal stress directions. Therefore, the plastic zones around the crack tip of Kagome and triangular are estimated to be quite different to those of the continuum solid and also hexagonal lattice. The plastic zones predictions by convex yield surfaces of both lattices are validated by FE calculations, although the shear lag region caused by non-local bending effect in the Kagome lattice enlarges the plastic zone in cases of small ratio of rp/l.
文摘This paper presents a comprehensive derivation of fracture process zone size which closely parallels similar work in fracture of metals and anisotropic solid, but is adapted to conrete. Some nonlinear mechanics models of concrete materials will be discussed by using uniaxial stress assumptions. For uniaxial stress assumption, energy model and fracture model will be presented for nonlinear softening models. Finally, we make a comparison with those models.
基金financially supported by the National Natural Science Foundation of China (No. 51301183)Science and Technology Commission of Shanghai Municipality under Grant No. 14DZ2250300, Shanghai, China
文摘Austenitic stainless steels are usually chosen to make many components of nuclear power plants （NPPs）. However, their microstructure in the heat-affected zone （HAZ） will change during the welding process. Some failures of the weld joints, mainly stress corrosion cracking （SCC）, have been found to be located in the HAZ. In this research, the microstructure, micro-hardness, residual strain and SCC behavior at different locations of the 316L HAZ cut from a safeend dissimilar metal weld joint were studied. However, traditional optical microscope observation could not find any microstructural difference between the HAZ and the base metal, higher residual strain and micro-hardness, and higher fraction of random high-angle grain boundaries were found in the HAZ than in the base metal when studied by using electron back-scattering diffraction scanning and micro-hardness test. What＇s more, the residual strain, the microhardness and the fraction of random grain boundaries decreased, while the fraction of coincidence site lattice grain boundaries increased with increasing the distance from the fusion boundary in 316L HAZ. Creviced bent beam test was applied to evaluate the SCC susceptibility at different locations of 316L HAZ and base metal. It was found that the HAZ had higher SCC susceptibility than the base metal and SCC resistance increased when increasing the distance from the fusion boundary in 316L HAZ.
基金ministry of Human Resource Development for the financial support
文摘In this paper, a mathematical strip-saturation model is proposed for a poled transversely isotropic piezoelectric plate weakened by two impermeable unequal-collinear hairline straight cracks. Remotely applied in-plane unidirectional electromechanical loads open the cracks in mode-I such that the saturation zone developed at the interior tips of cracks gets coalesced. The developed saturation zones are arrested by distributing over their rims in-plane normal cohesive electrical displacement. The problem is solved using the Stroh formalism and the complex variable technique. The expressions are derived for the stress intensity factors （SIFs）, the lengths of the saturation zones developed, the crack opening displacement （COD）, and the energy release rate. An illustrative numerical case study is presented for the poled PZT-5H ceramic to investigate the effect of prescribed electromechanical loads on parameters affecting crack arrest. Also, the effect of different lengths of cracks on the SIFs and the local energy release rate （LERR） has been studied. The results obtained are graphically presented and analyzed.
基金Project supported by the National Natural Science Foundation of China(No.51175404)
文摘In the 1920s, a closed-form solution of the moving Criffith crack was first obtained by Yoffe. Based on Yoffe＇s solution, the Dugdale model for the moving crack case gives a good result. However, the Dugddle model fails when the crack speed is closed to the Rayleigh wave speed because of the discontinuity occurred in the crack opening displacement （COD）. The problem is solved in this paper by introducing a restraining stress zone ahead of the crack tip and two velocity functions. The restraining stresses are linearly distributed and related to the velocity of the moving crack. An analytical solution of the problem is obtained by use of the superposition principle and a complex function method. The final result of the COD is continuous while the crack moves at a Rayleigh wave speed. The characteristics of the strain energy density （SED） and numerical results are discussed, and conclusions are given.
文摘Reproducing kernel particle Method （RKPM） is a meshless technology which has proven very useful for solving problems of elastic plastic fracture mechanics. The mode I plastic zone shape at the crack-tip in a work-hard ening material is obtained using RKPM. Ramberg-Osgood stress-strain relation is assumed and the crack-tip stress intensity factor （SIF） before and after formation of the plastic zone are examined. To impose the essential boundary conditions, penalty method is used. To construct the shape functions in the vicinity of the crack and crack-tip, both the diffraction and visibility criteria are employed. A comparison between two conventional treatments, visibility and diffraction, to crack discontinuity is conducted. The effects of different dilation parameters on SIF under plane-stress and plane-strain conditions are ~tudied. Results including plastic zone shape are compared with finite element method （FEM） to show the accuracy of RKPM. The main objective is to study the effects of different dilation parameters on SIF under plane stress and plane strain conditions and to obtain the mode I plastic zone shape at the crack-tip in a work hardening material using RKPM.
基金financially supported by the National Key Research and Development Program of China (No. 2016YFB0300900)the National Natural Science Foundation of China (No. 51171209)
文摘Effects of trace addition of Ag on the fatigue crack propagation behavior and microstructure of a mediumstrength aged AI-Zn-Mg alloy were investigated in the present work. The results show that a combination of enhanced tensile strength and improved fatigue crack propagation resistance in Al-Zn-Mg alloys is achieved with small addition of Ag. The enhanced strength is attributed to the high density of η＇ precip- itates within the grains and narrow precipitate free zones in the vicinity of grain boundaries. The main contribution to the improvement of fatigue crack propagation resistance comes from the coarser precipitates within the grains. When subjected to two-step aging. Ag-added alloy shows larger semi-coherent matrix precipitates. These relatively coarser precipitates increase the homogeneity of deformation and therefore improve the fatigue crack propagation resistance. In addition, microstructure analysis indicates that the size and distribution of inclusions as well as the grain structures of Al-Zn-Mg alloys are independent of Ag addition.
基金supported by the National Natural Science Foundation of China(No.11102171)Program for New Century Excellent Talents in University of Ministry of Education of China(NCET-13-0973)+1 种基金The support from Sichuan Provincial Youth Science and Technology Innovation Team(2013-TD-0004)Scientific Research Foundation for Returned Scholars(Ministry of Education of China)are acknowledged as well
文摘The present work is concerned with a penny-shaped Dugdale crack embedded in an infinite space of one-dimensional （1D） hexagonal quasicrystals and subjected to two identical axisymmetric temperature loadings on the upper and lower crack surfaces. Applying Dugdale hypothesis to thermo-elastic results, the extent of the plastic zone at the crack tip is determined. The normal stress outside the plastic zone and crack surface displacement are derived in terms of special functions. For a uniform loading case, the corresponding results are presented by simpli- fying the preceding results. Numerical calculations are carried out to show the influence of some parameters.
基金Supported by National Natural Science Foundation of China(Grant No.51675446)Independent Research Project of State Key Laboratory of Traction Power(Grant No.2019TPL-T13).
文摘In the digital image correlation research of fatigue crack growth rate,the accuracy of the crack tip position determines the accuracy of the calculation of the stress intensity factor,thereby affecting the life prediction.This paper proposes a Gauss-Newton iteration method for solving the crack tip position.The conventional linear fitting method provides an iterative initial solution for this method,and the preconditioned conjugate gradient method is used to solve the ill-conditioned matrix.A noise-added artificial displacement field is used to verify the feasibility of the method,which shows that all parameters can be solved with satisfactory results.The actual stress intensity factor solution case shows that the stress intensity factor value obtained by the method in this paper is very close to the finite element result,and the relative error between the two is only−0.621%;The Williams coefficient obtained by this method can also better define the contour of the plastic zone at the crack tip,and the maximum relative error with the test plastic zone area is−11.29%.The relative error between the contour of the plastic zone defined by the conventional method and the area of the experimental plastic zone reached a maximum of 26.05%.The crack tip coordinates,stress intensity factors,and plastic zone contour changes in the loading and unloading phases are explored.The results show that the crack tip change during the loading process is faster than the change during the unloading process;the stress intensity factor during the unloading process under the same load condition is larger than that during the loading process;under the same load,the theoretical plastic zone during the unloading process is higher than that during the loading process.
文摘Based on the crack tip structure a new model of ductile -brittle transition was proposed. Using this new model we calculated the dependence of the transition temperature-strain rate over a wide range of strain rate. Finally the significance of this new model is discussed in detail.
基金Supported by the National Natural Science Foundation of China(U1462206)
文摘A coupled system simulating both firebox and reactor is established to study the naphtha pyrolysis in an industrial tubular furnace.The firebox model is based on zone method including combustion,radiation,and convection to simulate heat transfer in the furnace.A two-dimensional recirculation model is proposed to estimate the flow field in furnace.The reactor model integrates the feedstock reconstruction model,an auto-generator of detail kinetic schemes,and the reactor simulation model to simulate the reaction process in the tubular coil.The coupled simulation result is compared with industrial process and shows agreement within short computation time.
文摘The weldability of the ZhS6U nickel-based superalloy, which is prone to solidification cracking during electron-beam welding(EBW) repair processes, was investigated. The effects of two different pre-weld heat-treatment cycles on the final microstructure before and after welding were examined. Welds were made on flat coupons using an EBW machine, and the two heat-treatment cycles were designed to reduce γ′ liquation before welding. Microstructural features were also examined by optical and scanning electron microscopy. The results showed that the change in the morphology and size of the γ′ precipitates in the pre-weld heat-treatment cycles changed the ability of the superalloy to release the tensile stresses caused by the matrix phase cooling after EBW. The high hardness in the welded coupons subjected to the first heat-treatment cycle resulted in greater resistance to stress release by the base alloy, and the concentration of stress in the base metal caused liquation cracks in the heat-affected zone and solidification cracks in the weld area.
基金supported by the National Natural Science Foundation of China (No.10672196)
文摘Crack line analysis is an effective way to solve elastic-plastic crack problems. Application of the method does not need the traditional small-scale yielding conditions and can obtain sufficiently accurate solutions near the crack line. To address mode- Ⅲ crack problems under the perfect elastic-plastic condition, matching procedures of the crack line analysis method axe summarized and refined to give general forms and formulation steps of plastic field, elastic-plastic boundary, and elastic-plastic matching equations near the crack line. The research unifies mode-III crack problems under different conditions into a problem of determining four integral constants with four matching equations. An example is given to verify correctness, conciseness, and generality of the procedure.
文摘The near crack line analysis method has been used in the present paper,The classical small scale yielding conditions have been completely abandoned in the analyses and one inappropriate matching condition used to be used at the elasticplastic boundary has been corrected.The reasonable solution of the plastic stresses near the crack line region has been established.By matching the plastic stresses with the exact elastic stresses at the elastic-plastic boundary,the plastic stresses the length of the plastic zone and the unit normal vector of the elastic-plastic boundary near the crock line region have been obtained for a mode I crack under uniaxial tension,as well as a mode I crack under biaxial tension,which shows that for both conditions the plastic stress componentsσy, and σsy.he length of the plastic zone and the unit normal vector of the elastic-plastic boundary are quite the same while the plastic stress σs is different.
文摘Hydrogen-induced cracking (HIC) of Fe3Al alloy was studied by in situ transmission electron microscope (TEM). Electron transparent specimens were mounted onto a constant displacement device. Stress was applied to the specimen by using a bolt through the device. The results showed that hydrogen enhanced the dislocation emission and motion in Fe3Al alloy. A dislocation free zone (DFZ) was formed following the dislocation emission. Microcrack initiated in the DFZ or at the main crack tip when the emission reached a critical extension. Hydrogen played an important role in the process of brittle fracture of Fe3Al alloy.
