This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given...This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.展开更多
To assess the meshing quality of spiral bevel gears,the static meshing characteristics are usually checked under different contact paths to simulate the deviation in the footprint from the design point to the heel or ...To assess the meshing quality of spiral bevel gears,the static meshing characteristics are usually checked under different contact paths to simulate the deviation in the footprint from the design point to the heel or toe of the gear flank caused by the assembly error of two gear axes.However,the effect of the contact path on gear dynamics under lubricated conditions has not been reported.In addition,most studies regarding spiral bevel gears disregard the lubricated condition because of the complicated solutions of mixed elastohydrodynamic lubrication(EHL).Hence,an analytical friction model with a highly efficient solution,whose friction coefficient and film thickness predictions agree well with the results from a well-validated mixed EHL model for spiral bevel gears,is established in the present study to facilitate the study of the dynamics of lubricated spiral bevel gears.The obtained results reveal the significant effect of the contact path on the dynamic response and meshing efficiency of gear systems.Finally,a comparison of the numerical transmission efficiency under different contact paths with experimental measurements indicates good agreement.展开更多
为满足铁路接触网腕臂智能检修作业中机械臂自动导航需求,提出一种综合解决路径规划和障碍物避让问题的研究方法。该方法将双重目标转化为单一的约束优化问题。在此基础上,对标准快速搜索随机树(Rapidly exploring Random Tree,RRT)算...为满足铁路接触网腕臂智能检修作业中机械臂自动导航需求,提出一种综合解决路径规划和障碍物避让问题的研究方法。该方法将双重目标转化为单一的约束优化问题。在此基础上,对标准快速搜索随机树(Rapidly exploring Random Tree,RRT)算法进行改进,引入地图复杂程度评估策略和高斯混合分布采样策略,以约束随机采样点的生成方向。通过加入角度约束策略和临近障碍物的变步长机制,确保随机树始终向目标点方向生长,从而规划出渐进最优的路径。此外,设计一种基于甲虫嗅觉探测的递归神经网络(Recurrent Neural Network based on Beetle Olfactory Detection,RNNBOD)算法,配置最优关节角度,驱动冗余机械臂末端执行器沿规划的参考路径移动,从而降低其计算成本。仿真结果表明,该方法不仅有效提升了标准RRT算法的搜索效率、节点利用率和路径质量,还成功解决了冗余机械臂在运行过程中的跟踪控制难题。展开更多
基金National Natural Science Foundation of China (50475148)Aeronautical Science Foundation of China (04C53015)Areonautical Sci-tech Innovation Foundation of China (07B53004)
文摘This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.
基金The present study was founded by the National Natural Science Foundation of China(Grant Nos.52005047 and 51875369)Natural Science Basic Research Plan in Shaanxi Province of China(Grant Nos.2020JQ-367 and 2020JQ-345)+1 种基金China Postdoctoral Science Foundation(Grant No.2020M672129)and the Fundamental Research Funds for the Central Universities,CHD(Grant No.300102250301).
文摘To assess the meshing quality of spiral bevel gears,the static meshing characteristics are usually checked under different contact paths to simulate the deviation in the footprint from the design point to the heel or toe of the gear flank caused by the assembly error of two gear axes.However,the effect of the contact path on gear dynamics under lubricated conditions has not been reported.In addition,most studies regarding spiral bevel gears disregard the lubricated condition because of the complicated solutions of mixed elastohydrodynamic lubrication(EHL).Hence,an analytical friction model with a highly efficient solution,whose friction coefficient and film thickness predictions agree well with the results from a well-validated mixed EHL model for spiral bevel gears,is established in the present study to facilitate the study of the dynamics of lubricated spiral bevel gears.The obtained results reveal the significant effect of the contact path on the dynamic response and meshing efficiency of gear systems.Finally,a comparison of the numerical transmission efficiency under different contact paths with experimental measurements indicates good agreement.
文摘为满足铁路接触网腕臂智能检修作业中机械臂自动导航需求,提出一种综合解决路径规划和障碍物避让问题的研究方法。该方法将双重目标转化为单一的约束优化问题。在此基础上,对标准快速搜索随机树(Rapidly exploring Random Tree,RRT)算法进行改进,引入地图复杂程度评估策略和高斯混合分布采样策略,以约束随机采样点的生成方向。通过加入角度约束策略和临近障碍物的变步长机制,确保随机树始终向目标点方向生长,从而规划出渐进最优的路径。此外,设计一种基于甲虫嗅觉探测的递归神经网络(Recurrent Neural Network based on Beetle Olfactory Detection,RNNBOD)算法,配置最优关节角度,驱动冗余机械臂末端执行器沿规划的参考路径移动,从而降低其计算成本。仿真结果表明,该方法不仅有效提升了标准RRT算法的搜索效率、节点利用率和路径质量,还成功解决了冗余机械臂在运行过程中的跟踪控制难题。
文摘颗粒材料的宏观应力变形特征与其微观接触力、组构等紧密相关.一般而言,强接触系统属于颗粒内部体系的传力结构,其对应的组构张量是影响宏观应力性质的重要因素.细观数值方法 (如离散单元法)能够反映物理试验的基本规律,并且可以方便地提取宏微观数据来研究颗粒体系的应力变形机制.采用离散单元法(discrete element method, DEM)进行一系列等p等b应力路径下颗粒材料的真三轴试验,在此基础上研究了三维应力路径下颗粒材料的宏微观力学参数的演化过程、三维组构张量与应力张量多重联系以及强接触体系反映的宏观应力特征.研究表明:颗粒体系偏应力峰值状态和临界状态均存在与加载路径无关的宏微观特征;三维应力路径下组构张量与应力张量存在非共轴性,但其联合不变量演化过程表现出加载路径无关的特征;与弱接触系统的组构张量相比,强接触系统的组构张量更能反映宏观应力张量的特征;强弱接触体系的组构张量对颗粒体系宏观响应的贡献不同,其分界点存在一定取值范围,但采用平均接触力较为简单合理.
