At present,the commonly used treatment methods for chronic respiratory diseases are drug,oxygen,interventional and atomization therapy.Atomization therapy is the most widely used because of its characteristics of fast...At present,the commonly used treatment methods for chronic respiratory diseases are drug,oxygen,interventional and atomization therapy.Atomization therapy is the most widely used because of its characteristics of fast effect,high local drug concentration,less drug dosage,convenient application and few systemic adverse reactions.In this paper,the mechanism,characteristics,commonly used drugs and clinical application of atomization therapy are discussed.展开更多
Objective To observe the therapeutic effect of acupuncture combined with atomized herbal medicine in the treatment of protrusion of lumbar intervertebral disc. Methods A total of 211 patients with lumbar intervertebra...Objective To observe the therapeutic effect of acupuncture combined with atomized herbal medicine in the treatment of protrusion of lumbar intervertebral disc. Methods A total of 211 patients with lumbar intervertebral disc protrusion were randomized into two groups, with 106 cases being in trealment group and 105 in control group. The treatment was given once everyday, 12 days as one course of treatment. After two courses of treatment, the results were analyzed. Results The curative rate was 97.1% in the treatment group and 81.0% in the control group. Conclusion Acupuncture together with herbal medicine for the protrusion of lumbar intervetebral disc was better in effect than acupuncture only.展开更多
Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean...Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.展开更多
A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by impr...A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.展开更多
This paper presents an analytical, numerical, and experimental study on atomization characteristics and droplet distribution of a twin-fluid two-phase internal mixing atomizer to develop a Maximum Entropy Method(MEM)....This paper presents an analytical, numerical, and experimental study on atomization characteristics and droplet distribution of a twin-fluid two-phase internal mixing atomizer to develop a Maximum Entropy Method(MEM). A two-phase Eulerian-Lagrangian method is utilized for atomization modeling of the inside and outside atomizer. In order to modify energy and momentum sources in the MEM, parametric studies are performed, and experimental tests are carried out to verify the results by applying the shadowgraph method. An advanced test stand is developed to prepare a wide range of changes in atomization characteristics and mixing ratios. A high degree of consistency is found between numerical results from the developed MEM and experimental tests with different gas-phase pressures and liquid flow rates. The droplet diameter and velocity distribution are reviewed based on various Weber numbers, sources of energy, and momentum. Turbulence modeling assists to estimate the breakup length and time scale precisely in the developed MEM, and distribution ranges with mean values are achieved. With reference to a strong correlation between upstream turbulence flow and the developed MEM verified by experimental tests, an ideal droplet size and velocity distribution prediction is observed.展开更多
Numerical simulations of the liquid flow scattering from rotary atomizers are performed using an incompressible smoothed particle hydrodynamics (SPH) method. The influence of grooves at the edges of the atomizers on t...Numerical simulations of the liquid flow scattering from rotary atomizers are performed using an incompressible smoothed particle hydrodynamics (SPH) method. The influence of grooves at the edges of the atomizers on the formation of ligaments and droplets is investigated changing the numbers and shapes of the grooves. As a result, it is found that small droplets are likely to be generated when the number of grooves is large and the depth of grooves is deep. It is also found that the grooves work more effectively in bell-cup atomizers than in disk type atomizers.展开更多
The heat transfer problem of the atomized droplets during high velocity arc spraying (HVAS) was modeled and solved by a numerical method using a Fe-Al alloy, and the influences of several important process parameters ...The heat transfer problem of the atomized droplets during high velocity arc spraying (HVAS) was modeled and solved by a numerical method using a Fe-Al alloy, and the influences of several important process parameters on the heat transfer behaviors of the atomized droplets were analyzed. The results show that the initial cooling rates of different size droplets range from 105 to 107 K/s, thus producing the coating microstructure with the features of rapid solidification. The droplet size, atomization gas pressure and droplet superheat have great influences on the heat transfer behavior of the droplet. The droplet temperature and cooling rate are much sensitive to the droplet sizes, but insensitive to the atomization gas pressure and droplet superheat. It can be predicted that the properties of HVAS coatings will be improved by decreasing droplet size as well as increasing atomization gas pressure and droplet superheat in certain extents.展开更多
In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate wh...In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.展开更多
A combustion tube experiment platform was designed and used to study the inerting conditions and capacity of entrained atomized water on premixed methane–air flame. The structure of a laminar flame of premixed methan...A combustion tube experiment platform was designed and used to study the inerting conditions and capacity of entrained atomized water on premixed methane–air flame. The structure of a laminar flame of premixed methane–air gas and the process of interaction between atomized water and flame was recorded, and the rules of combustion velocity, stability and strength rate of laminar flame were experimentally studied. The inerting process and mechanism was analyzed, and the characteristics of inerting premixed methane–air gas within explosion limits by atomized water were acquired. The research results show that: for the premixed methane–air gas with a concentration of 7%, the minimum inerting atomized water flux is 20.8 m L/(m2min); for the premixed methane–air gas with a concentration of 9%, the minimum inerting atomized water flux is 32.9 m L/(m2min); for the premixed methane–air gas with a concentration of 11%, the minimum inerting atomized water flux is 44.6 m L/(m2min). The research results are significant for extinguishing methane flame and inhibiting of methane explosion using atomized water.展开更多
The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and c...The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and codeposited composite material is analyzed. The reinforcement particles injection velocity has to be limited between an upper and a lower critical values. in order to ensure entrapment into the matrix droplets in flight. The thermal history of the injected droplets during the deposition stage is calculated with the assumption that the in-flight solidifying droplets reach the substrate while containing still at least 20% liquid volume fraction, in order to avoid porosity of the deposited material. The substrate to pouring-tube orifice distance where that condition is achieved depends strongly on the atomization pressure and the convective heat transfer coefficient of the substrate. It is demonstrated that 'tailoring' the microstructures and the reinforcement volume percent in the deposited material is feasible. The critical process parameters : the atomization pressure, the melt flow rate. the substrate to pouring-tube orifice distance, the reinforcement particles injection location and rate can all be adequately chosen in order to obtain any desired microstructure, grain size, reinforcement volume percent, with the additional benefit, if wanted, of rapid solidification processing展开更多
We study here effects of nozzle layout on the droplet ejection of a micro atomizer, which was fabricated with the arrayed nozzles by the MEMS technology and actuated by a piezoelectric disc. A theoretical model was fi...We study here effects of nozzle layout on the droplet ejection of a micro atomizer, which was fabricated with the arrayed nozzles by the MEMS technology and actuated by a piezoelectric disc. A theoretical model was first built for this piezoelectric-liquid-structure coupling system to characterize the acoustic wave propagation in the liquid chamber, which determined the droplet formation out of nozzles. The modal analysis was carried out numerically to predict resonant frequencies and simulate the corresponding pressure wave field. By comparing the amplitude contours of pressure wave on the liquid-solid interface at nozzle inlets with the designed nozzle layout, behaviors of the device under different vibration modes can be predicted. Experimentally, an impedance analyzer was used to measure the resonant frequencies of the system. Three types of atomizers with different nozzle layouts were fabricated for measuring the effect of nozzle distribution on the ejection performance. The visualization experiment of droplet generation was carried out and volume flow rates of these devices were measured. The good agreement between the experiment and the prediction proved that only the increase of nozzles may not enhance the droplet generation and a design of nozzle distribution from a view-point of frequency is necessary for a resonant related atomizer.展开更多
In this study, we present a model whereby the centre of the atomization channel is shown to be the optimal location for the spectrometric data acquisition in a quartz cell atomizer. The study aims to explore the hydri...In this study, we present a model whereby the centre of the atomization channel is shown to be the optimal location for the spectrometric data acquisition in a quartz cell atomizer. The study aims to explore the hydride generation technique which is normally coupled with efficient thermal source to apply determination of heavy metals in water samples via spectrometric analysis. The arsenic hydride generation process and the atomization of the generated hydride in a quartz cell atomizer were studied analytically as model case studies. The hydride generation (HG) process was analyzed by adopting two hypotheses, the nascent hydrogen and formation of intermediate hydroboron species, where the results based on the second hypothesis are found to be more realistic for design purposes. Moreover, the release of the generated hydride from the liquid phase and their transport to the gas phase is simulated in a helical tubular section, in which the actual tubular section length required for separation is deduced. The analytical results have been verified experimentally by measuring the signal intensity for the free arsenic atoms against several reaction tube lengths, in which increasing the tubular section length from 12 cm to 100 cm results in signal amelioration by no more than 6.6%. Furthermore, the atomization of the hydride and the distribution of the generated free atoms are deduced in two configurations of tubular quartz atomizers. The results obtained from both studied cases illustrate that a high concentration of the free analyte atoms is generated in the first part of the atomization channel, saturates to a maximum in a position at the atomizer centre, and dissipates at the inside wall of the tubular atomizer before reaching the atomizer outlet edge, which is found to be in total agreement with the current understanding of atomization mechanism in tubular atomizer and emphasizes the fact that the centre of the quartz cell atomizer is the best location for the spectrometric data acquisition.展开更多
As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the ...As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the same total nozzle outlet area.A numerical simulation study on the effect of various parameters on the atomization in the annular slit atomizer was carried out by coupling both the large eddy simulation(LES)and volume of fluid(VOF)model,which is based on the applicability of LES in capturing the breakup behavior of transient liquid droplets and the advantage of VOF method in directly capturing the phase interface.The simulation results showed that the increase in the atomization pressure makes the gas gain higher momentum,while the increase in the nozzle intersection angle decreases the distance between the nozzle exit and the computational domain axis.The increase in these two variables results in enhancing the gas-liquid interaction in the primary atomization zone and the formation of more aluminum droplets simultaneously.It is considered that the atomization effect becomes better when atomization pressure is 2.5 MPa,and the nozzle intersection angle is 60°.Industrial tests showed that the aluminum powder prepared by the optimized annular slit atomizer has a finer mean particle size and a higher yield of fine powder.The numerical simulation results agree well with the industrial test data of the powder particle size.展开更多
Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the de...Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the deposited material. Atomization gas velocities, atomized droplets velocities, convective heat transfer coefficients, thermal histories of the solidifying droplets, freezing rates, fraction solid evolution and solid-liquid interface propagation velocity are calculated. The influence, on the deposit microstructural features, of process parameters like the atomization gas pressure, the pouring tube orifice diameter, the geometrical features of the atomization device,the potency of , pre-existing or injected as reinforcement, nucleation sites, the wetting angle between the liquid melt bnd impurity particles acting as preferred nucleation sites, the in-flight distance of the solidifying droplets in the atomization chamber, i5 evaluated. As a result of the evaluation, appropriate choice of the adjustable process parameters for the production of powders and/or deposits with desired grain size and microstructure, can be made.展开更多
In this work,the spray behaviors of a rotary atomizer with round-shaped injection orifices are experimentally investigated to study the breakup mechanism and spray characteristics using RP-3 as the liquid fuel.The bre...In this work,the spray behaviors of a rotary atomizer with round-shaped injection orifices are experimentally investigated to study the breakup mechanism and spray characteristics using RP-3 as the liquid fuel.The breakup process of the liquid is visualized by the backlight shadow imaging method,which also provides the measurements of liquid breakup length and penetration height.The injection mode of the liquid film is observed using the front-light illumination method.The droplet size and distribution are measured using the laser particle size analyzer at various radial locations.Three typical breakup modes are identified:the ligament breakup mode,bag breakup mode,and shear breakup mode.Aerodynamic Weber number(Wed)and momentum flux ratio(q)are used to elaborate the liquid breakup regimes.Results of droplet sizing indicate that the Sauter mean diameter decreases with a higher rotational speed and slightly varies with the volume flow rate.A correlation between liquid breakup modes and non-dimensional droplet size is established based on Wed and q.This study presents some significance for understanding the impacts of the rotational speed and volume flow rates on the spray performance of actual aviation fuels in rotary atomizers.展开更多
Numerical simulation was performed in an atomizing chamber to investigate the movements and thermal states of the atomized metal droplets in the spray forming process. The velocity, temperature and solid fractions of ...Numerical simulation was performed in an atomizing chamber to investigate the movements and thermal states of the atomized metal droplets in the spray forming process. The velocity, temperature and solid fractions of metal droplets with different diameters and under different atomizing pressures were investigated. The results indicate that a higher atomizing pressure results in the increased flying velocity of the metal droplets and a decrease in the cone-shaped angle formed by their flight paths. Synchronously, the cooling of the metal droplets is accelerated and the time of the complete solidification process is shortened. Under the same atomization pressure, large metal droplets have a lower flying speed and a lower rate of temperature decrease in the atomizing chamber than small metal droplets. In addition, metal droplets flying along the edge of the atomizing region cool faster than those flying in the core region.展开更多
Powder extrusion, which is based on the superplastic behavior of Zn-22%A1 eutectoid alloy, was proposed to reduce the forming load and promises to provide fine microstructures in the manufacture of miniature helical g...Powder extrusion, which is based on the superplastic behavior of Zn-22%A1 eutectoid alloy, was proposed to reduce the forming load and promises to provide fine microstructures in the manufacture of miniature helical gears. The specifications of the helical gears were as follows： module, 0.3; number of teeth, 12; and helix angle, 15°. Compacted powders were consolidated by sintering and solution heat treatment. The consolidated billets consisted of lamellar and fine-grained microstructures. Extrusion experiments were carried out under the following conditions： temperature, 250 ℃; strain rates, 2.36× 10-3 s^-1 and 1.18× 10^-1 s-1. The mechanical properties of the extruded helical gears were investigated by measurement of the Vickers hardness and extrusion load, and by scanning electron microscopy.展开更多
The movement mode of the atomizer is a very important parameter during spray deposition process,which has direct influence on the size and surface texture of the billets. To resolve the problem of manufacturing large ...The movement mode of the atomizer is a very important parameter during spray deposition process,which has direct influence on the size and surface texture of the billets. To resolve the problem of manufacturing large size billets,a method of spray deposition by the atomizer with off-center swing was put forward. The atomizer was driven by the alternating current servomotor to swing within 7° at varying speed. The influence of the atomizer parameters,such as translation of the atomizer,swing angle of the atomizer,substrate falling speed and spraying pressure,on the spray deposition was studied. The optimized parameters of the spray deposition process were obtained. The results show that the large size billets with uniform surface quality can be made through adjusting swing frequency and angle of the atomizer,offset distance of the atomizer and inclined angle of the substrate; the valid spray area will decrease and the dimension of top surface will reduce when pressure is less than 0.4 MPa within certain spray distance; meantime,the moving time and cooling time of the droplets are extended,which will lead to loose structure and bad densification. When the pressure,the swing angle and the eccentric offset of the atomization equal 0.5 MPa,7° and 60 mm,respectively,large size billets with fine texture and diameter of 500 mm can be produced.展开更多
In graphite furnace atomic absorption spectrometry (GF-AAS), the atomization process of lead occurring in graphite atomizers with/without a platform plate was investigated when palladium was added to an iron-matrix sa...In graphite furnace atomic absorption spectrometry (GF-AAS), the atomization process of lead occurring in graphite atomizers with/without a platform plate was investigated when palladium was added to an iron-matrix sample solution containing trace amounts of lead. Absorption profiles of a lead line were meas- ured at various compositions of iron and palladium. Variations in the gas temperature were also estimated with the progress of atomization, by using a two-line method under the assumption of a Boltzmann distribu- tion. Each addition of iron and palladium increased the lead absorbance in both the atomizers, indicating that iron or palladium became an effective matrix modifier for the determination of lead. Especially, palladium played a significant role for controlling chemical species of lead at the charring stage in the platform-type atomizer, to change several chemical species to a single species and eventually to yield a dominant peak of the lead absorbance at the atomizing stage. Furthermore, the addition of palladium delayed the peak after the gas atmosphere in the atomizer was heated to a higher temperature. These phenomena would be because the temperature of the platform at the charring stage was elevated more slowly compared to that of the furnace wall, and also because a thermally-stable compound, such as a palladium-lead solid solution, was produced by their metallurgical reaction during heating of the charring stage. A platform-type atomizer with palladium as the matrix modifier is recommended for the determination of lead in GF-AAS. The optimum condition for this was obtained in a coexistence of 1.0 × 10–2 g/dm3 palladium, when the charring at 973 K and then the atomizing at 3073 K were conducted.展开更多
基金the Project for the Development,Promotion and Application of Medical and Health Appropriate Technology in Guangxi(S2022153)Project for the Improvement of Basic Research Ability of Young and Middle-aged Teachers in Colleges and Universities in Guangxi(2024KY0499)+1 种基金Self-funded Research Project of Health Commission of Guangxi Zhuang Autonomous Region(Z-C20231971)Innovation and Entrepreneurship Training Planning Project for College Students(202310601058X,202310601057X).
文摘At present,the commonly used treatment methods for chronic respiratory diseases are drug,oxygen,interventional and atomization therapy.Atomization therapy is the most widely used because of its characteristics of fast effect,high local drug concentration,less drug dosage,convenient application and few systemic adverse reactions.In this paper,the mechanism,characteristics,commonly used drugs and clinical application of atomization therapy are discussed.
文摘Objective To observe the therapeutic effect of acupuncture combined with atomized herbal medicine in the treatment of protrusion of lumbar intervertebral disc. Methods A total of 211 patients with lumbar intervertebral disc protrusion were randomized into two groups, with 106 cases being in trealment group and 105 in control group. The treatment was given once everyday, 12 days as one course of treatment. After two courses of treatment, the results were analyzed. Results The curative rate was 97.1% in the treatment group and 81.0% in the control group. Conclusion Acupuncture together with herbal medicine for the protrusion of lumbar intervetebral disc was better in effect than acupuncture only.
文摘Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.
文摘A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.
文摘This paper presents an analytical, numerical, and experimental study on atomization characteristics and droplet distribution of a twin-fluid two-phase internal mixing atomizer to develop a Maximum Entropy Method(MEM). A two-phase Eulerian-Lagrangian method is utilized for atomization modeling of the inside and outside atomizer. In order to modify energy and momentum sources in the MEM, parametric studies are performed, and experimental tests are carried out to verify the results by applying the shadowgraph method. An advanced test stand is developed to prepare a wide range of changes in atomization characteristics and mixing ratios. A high degree of consistency is found between numerical results from the developed MEM and experimental tests with different gas-phase pressures and liquid flow rates. The droplet diameter and velocity distribution are reviewed based on various Weber numbers, sources of energy, and momentum. Turbulence modeling assists to estimate the breakup length and time scale precisely in the developed MEM, and distribution ranges with mean values are achieved. With reference to a strong correlation between upstream turbulence flow and the developed MEM verified by experimental tests, an ideal droplet size and velocity distribution prediction is observed.
文摘Numerical simulations of the liquid flow scattering from rotary atomizers are performed using an incompressible smoothed particle hydrodynamics (SPH) method. The influence of grooves at the edges of the atomizers on the formation of ligaments and droplets is investigated changing the numbers and shapes of the grooves. As a result, it is found that small droplets are likely to be generated when the number of grooves is large and the depth of grooves is deep. It is also found that the grooves work more effectively in bell-cup atomizers than in disk type atomizers.
基金Project (50235030) supported by the National Natural Science Foundation of China
文摘The heat transfer problem of the atomized droplets during high velocity arc spraying (HVAS) was modeled and solved by a numerical method using a Fe-Al alloy, and the influences of several important process parameters on the heat transfer behaviors of the atomized droplets were analyzed. The results show that the initial cooling rates of different size droplets range from 105 to 107 K/s, thus producing the coating microstructure with the features of rapid solidification. The droplet size, atomization gas pressure and droplet superheat have great influences on the heat transfer behavior of the droplet. The droplet temperature and cooling rate are much sensitive to the droplet sizes, but insensitive to the atomization gas pressure and droplet superheat. It can be predicted that the properties of HVAS coatings will be improved by decreasing droplet size as well as increasing atomization gas pressure and droplet superheat in certain extents.
文摘In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.
基金supported by the National Natural Science Foundation of China(No.51304006)the Natural Science Foundation of Anhui Province(No.1408085QE87)the Training Fund for Youth Backbones of Anhui University of Science&Technology(No.20120012)
文摘A combustion tube experiment platform was designed and used to study the inerting conditions and capacity of entrained atomized water on premixed methane–air flame. The structure of a laminar flame of premixed methane–air gas and the process of interaction between atomized water and flame was recorded, and the rules of combustion velocity, stability and strength rate of laminar flame were experimentally studied. The inerting process and mechanism was analyzed, and the characteristics of inerting premixed methane–air gas within explosion limits by atomized water were acquired. The research results show that: for the premixed methane–air gas with a concentration of 7%, the minimum inerting atomized water flux is 20.8 m L/(m2min); for the premixed methane–air gas with a concentration of 9%, the minimum inerting atomized water flux is 32.9 m L/(m2min); for the premixed methane–air gas with a concentration of 11%, the minimum inerting atomized water flux is 44.6 m L/(m2min). The research results are significant for extinguishing methane flame and inhibiting of methane explosion using atomized water.
文摘The influence of the injection of reinforcing particles (for the production of metal matrix composites and of the droplets-to-substrate heat transfer on the resulting microstructural uniformity of spray atomized and codeposited composite material is analyzed. The reinforcement particles injection velocity has to be limited between an upper and a lower critical values. in order to ensure entrapment into the matrix droplets in flight. The thermal history of the injected droplets during the deposition stage is calculated with the assumption that the in-flight solidifying droplets reach the substrate while containing still at least 20% liquid volume fraction, in order to avoid porosity of the deposited material. The substrate to pouring-tube orifice distance where that condition is achieved depends strongly on the atomization pressure and the convective heat transfer coefficient of the substrate. It is demonstrated that 'tailoring' the microstructures and the reinforcement volume percent in the deposited material is feasible. The critical process parameters : the atomization pressure, the melt flow rate. the substrate to pouring-tube orifice distance, the reinforcement particles injection location and rate can all be adequately chosen in order to obtain any desired microstructure, grain size, reinforcement volume percent, with the additional benefit, if wanted, of rapid solidification processing
基金the National Natural Science Foundation of China(50405001).
文摘We study here effects of nozzle layout on the droplet ejection of a micro atomizer, which was fabricated with the arrayed nozzles by the MEMS technology and actuated by a piezoelectric disc. A theoretical model was first built for this piezoelectric-liquid-structure coupling system to characterize the acoustic wave propagation in the liquid chamber, which determined the droplet formation out of nozzles. The modal analysis was carried out numerically to predict resonant frequencies and simulate the corresponding pressure wave field. By comparing the amplitude contours of pressure wave on the liquid-solid interface at nozzle inlets with the designed nozzle layout, behaviors of the device under different vibration modes can be predicted. Experimentally, an impedance analyzer was used to measure the resonant frequencies of the system. Three types of atomizers with different nozzle layouts were fabricated for measuring the effect of nozzle distribution on the ejection performance. The visualization experiment of droplet generation was carried out and volume flow rates of these devices were measured. The good agreement between the experiment and the prediction proved that only the increase of nozzles may not enhance the droplet generation and a design of nozzle distribution from a view-point of frequency is necessary for a resonant related atomizer.
文摘In this study, we present a model whereby the centre of the atomization channel is shown to be the optimal location for the spectrometric data acquisition in a quartz cell atomizer. The study aims to explore the hydride generation technique which is normally coupled with efficient thermal source to apply determination of heavy metals in water samples via spectrometric analysis. The arsenic hydride generation process and the atomization of the generated hydride in a quartz cell atomizer were studied analytically as model case studies. The hydride generation (HG) process was analyzed by adopting two hypotheses, the nascent hydrogen and formation of intermediate hydroboron species, where the results based on the second hypothesis are found to be more realistic for design purposes. Moreover, the release of the generated hydride from the liquid phase and their transport to the gas phase is simulated in a helical tubular section, in which the actual tubular section length required for separation is deduced. The analytical results have been verified experimentally by measuring the signal intensity for the free arsenic atoms against several reaction tube lengths, in which increasing the tubular section length from 12 cm to 100 cm results in signal amelioration by no more than 6.6%. Furthermore, the atomization of the hydride and the distribution of the generated free atoms are deduced in two configurations of tubular quartz atomizers. The results obtained from both studied cases illustrate that a high concentration of the free analyte atoms is generated in the first part of the atomization channel, saturates to a maximum in a position at the atomizer centre, and dissipates at the inside wall of the tubular atomizer before reaching the atomizer outlet edge, which is found to be in total agreement with the current understanding of atomization mechanism in tubular atomizer and emphasizes the fact that the centre of the quartz cell atomizer is the best location for the spectrometric data acquisition.
基金the financial support provided by the National Natural Science Foundation of China(U21A20317)supported by High-Performance Computing Center of Wuhan University of Science and Technology.
文摘As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the same total nozzle outlet area.A numerical simulation study on the effect of various parameters on the atomization in the annular slit atomizer was carried out by coupling both the large eddy simulation(LES)and volume of fluid(VOF)model,which is based on the applicability of LES in capturing the breakup behavior of transient liquid droplets and the advantage of VOF method in directly capturing the phase interface.The simulation results showed that the increase in the atomization pressure makes the gas gain higher momentum,while the increase in the nozzle intersection angle decreases the distance between the nozzle exit and the computational domain axis.The increase in these two variables results in enhancing the gas-liquid interaction in the primary atomization zone and the formation of more aluminum droplets simultaneously.It is considered that the atomization effect becomes better when atomization pressure is 2.5 MPa,and the nozzle intersection angle is 60°.Industrial tests showed that the aluminum powder prepared by the optimized annular slit atomizer has a finer mean particle size and a higher yield of fine powder.The numerical simulation results agree well with the industrial test data of the powder particle size.
文摘Fluid mechanics, heat transfer and liquid-to-solid phase transformation are assessed in optimizing the spray atomization and codeposition process parameters for size refinement and microstructural uniformity of the deposited material. Atomization gas velocities, atomized droplets velocities, convective heat transfer coefficients, thermal histories of the solidifying droplets, freezing rates, fraction solid evolution and solid-liquid interface propagation velocity are calculated. The influence, on the deposit microstructural features, of process parameters like the atomization gas pressure, the pouring tube orifice diameter, the geometrical features of the atomization device,the potency of , pre-existing or injected as reinforcement, nucleation sites, the wetting angle between the liquid melt bnd impurity particles acting as preferred nucleation sites, the in-flight distance of the solidifying droplets in the atomization chamber, i5 evaluated. As a result of the evaluation, appropriate choice of the adjustable process parameters for the production of powders and/or deposits with desired grain size and microstructure, can be made.
基金supported by the National Science and Technology Major Project of China(Grant No.J2019-III-0006-0049).
文摘In this work,the spray behaviors of a rotary atomizer with round-shaped injection orifices are experimentally investigated to study the breakup mechanism and spray characteristics using RP-3 as the liquid fuel.The breakup process of the liquid is visualized by the backlight shadow imaging method,which also provides the measurements of liquid breakup length and penetration height.The injection mode of the liquid film is observed using the front-light illumination method.The droplet size and distribution are measured using the laser particle size analyzer at various radial locations.Three typical breakup modes are identified:the ligament breakup mode,bag breakup mode,and shear breakup mode.Aerodynamic Weber number(Wed)and momentum flux ratio(q)are used to elaborate the liquid breakup regimes.Results of droplet sizing indicate that the Sauter mean diameter decreases with a higher rotational speed and slightly varies with the volume flow rate.A correlation between liquid breakup modes and non-dimensional droplet size is established based on Wed and q.This study presents some significance for understanding the impacts of the rotational speed and volume flow rates on the spray performance of actual aviation fuels in rotary atomizers.
基金sponsored by China Postdoctoral Science Foundation (20080430668)
文摘Numerical simulation was performed in an atomizing chamber to investigate the movements and thermal states of the atomized metal droplets in the spray forming process. The velocity, temperature and solid fractions of metal droplets with different diameters and under different atomizing pressures were investigated. The results indicate that a higher atomizing pressure results in the increased flying velocity of the metal droplets and a decrease in the cone-shaped angle formed by their flight paths. Synchronously, the cooling of the metal droplets is accelerated and the time of the complete solidification process is shortened. Under the same atomization pressure, large metal droplets have a lower flying speed and a lower rate of temperature decrease in the atomizing chamber than small metal droplets. In addition, metal droplets flying along the edge of the atomizing region cool faster than those flying in the core region.
基金Project (2010-0008-277) supported by the NCRC (National Core Research Center) Program through the National Research Foundation of Korea,funded by the Ministry of Education,Science,and TechnologyProject (NRF-2009-K20601000004-09E0100-00410) supported by PNU-IFAM JRC
文摘Powder extrusion, which is based on the superplastic behavior of Zn-22%A1 eutectoid alloy, was proposed to reduce the forming load and promises to provide fine microstructures in the manufacture of miniature helical gears. The specifications of the helical gears were as follows： module, 0.3; number of teeth, 12; and helix angle, 15°. Compacted powders were consolidated by sintering and solution heat treatment. The consolidated billets consisted of lamellar and fine-grained microstructures. Extrusion experiments were carried out under the following conditions： temperature, 250 ℃; strain rates, 2.36× 10-3 s^-1 and 1.18× 10^-1 s-1. The mechanical properties of the extruded helical gears were investigated by measurement of the Vickers hardness and extrusion load, and by scanning electron microscopy.
基金Project(G1999064900) supported by the National Key Fundamental Research and Development Program of China
文摘The movement mode of the atomizer is a very important parameter during spray deposition process,which has direct influence on the size and surface texture of the billets. To resolve the problem of manufacturing large size billets,a method of spray deposition by the atomizer with off-center swing was put forward. The atomizer was driven by the alternating current servomotor to swing within 7° at varying speed. The influence of the atomizer parameters,such as translation of the atomizer,swing angle of the atomizer,substrate falling speed and spraying pressure,on the spray deposition was studied. The optimized parameters of the spray deposition process were obtained. The results show that the large size billets with uniform surface quality can be made through adjusting swing frequency and angle of the atomizer,offset distance of the atomizer and inclined angle of the substrate; the valid spray area will decrease and the dimension of top surface will reduce when pressure is less than 0.4 MPa within certain spray distance; meantime,the moving time and cooling time of the droplets are extended,which will lead to loose structure and bad densification. When the pressure,the swing angle and the eccentric offset of the atomization equal 0.5 MPa,7° and 60 mm,respectively,large size billets with fine texture and diameter of 500 mm can be produced.
文摘In graphite furnace atomic absorption spectrometry (GF-AAS), the atomization process of lead occurring in graphite atomizers with/without a platform plate was investigated when palladium was added to an iron-matrix sample solution containing trace amounts of lead. Absorption profiles of a lead line were meas- ured at various compositions of iron and palladium. Variations in the gas temperature were also estimated with the progress of atomization, by using a two-line method under the assumption of a Boltzmann distribu- tion. Each addition of iron and palladium increased the lead absorbance in both the atomizers, indicating that iron or palladium became an effective matrix modifier for the determination of lead. Especially, palladium played a significant role for controlling chemical species of lead at the charring stage in the platform-type atomizer, to change several chemical species to a single species and eventually to yield a dominant peak of the lead absorbance at the atomizing stage. Furthermore, the addition of palladium delayed the peak after the gas atmosphere in the atomizer was heated to a higher temperature. These phenomena would be because the temperature of the platform at the charring stage was elevated more slowly compared to that of the furnace wall, and also because a thermally-stable compound, such as a palladium-lead solid solution, was produced by their metallurgical reaction during heating of the charring stage. A platform-type atomizer with palladium as the matrix modifier is recommended for the determination of lead in GF-AAS. The optimum condition for this was obtained in a coexistence of 1.0 × 10–2 g/dm3 palladium, when the charring at 973 K and then the atomizing at 3073 K were conducted.
