In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments us...In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments using rotating arc sensor is done. Different radius of rotating arc sensor is used. And the corresponding welding current and voltage is obtained,which is compared with the results of rotating arc sensor short-circuit process simulation model under high-pressure water environment established in this article. The results show that under high-pressure water environment,rotating arc radius should be optimized,otherwise the short-circuit-arcing cycle will transit to a short-circuit-arcing-abruption cycle,making the welding quality poor. At last the critical radius between the short-circuit-arcing cycle and short-circuit-arcing-abruption cycle under high-pressure water environment is obtained.展开更多
Rotating arc sensor is a key device for automation welding. The vibration has a big influence on signal's correct collection and reliable automatic welding. In order to solve the vibration problem and the dynamic ...Rotating arc sensor is a key device for automation welding. The vibration has a big influence on signal's correct collection and reliable automatic welding. In order to solve the vibration problem and the dynamic balancing design with the restricted space,a bearing force analysis based dynamic balancing structure optimal design is proposed and implemented with the help of Pro/Engineer( PROE) and automatic dynamic analysis of mechanical systems( ADAMS) virtual prototype technology, in which three parameters of the counterbalance are considered. The method is suitable for the practical online adjustment. The simulation result shows that optimal design based counterbalance structure and parameters can satisfy the space requirement with lower vibration. The methodology provides a new idea for dynamic balancing design and adjustment of rotating arc sensor with adjustable rotation radius.展开更多
The dynamic behaviors of the keyhole and weld pool are coupled together in plasma arc welding, and the geometric variations of both the keyhole and the weld pool determine the weld quality. It is of great significance...The dynamic behaviors of the keyhole and weld pool are coupled together in plasma arc welding, and the geometric variations of both the keyhole and the weld pool determine the weld quality. It is of great significance to simultaneously sense and monitor the keyhole and the weld pool behaviors by using a single low-cost vision sensor in plasma arc welding process. In this study, the keyhole and weld pool were observed and measured under different levels of welding current by using the near infrared sensing technology and the charge coupled device （CCD） sensing system. The shapes and relative position of weld pool and keyhole under different conditions were compared and analyzed. The observation results lay solid foundation for controlling weld quality and understanding the underlying process mechanisms.展开更多
Bead sttape in underwater rotating arc welding was affected by several welding parameters. RVM （ relevance vector machine） was used to build a model to predict weld bead shape. The training data set of RVM eortsists...Bead sttape in underwater rotating arc welding was affected by several welding parameters. RVM （ relevance vector machine） was used to build a model to predict weld bead shape. The training data set of RVM eortsists of the welding parameters which are rotational frequency, rotational radius, height of torch and welding current and the features of the bead shape. The maximum error and mean error for prediction of width are 0. 10 mm and 0. 09 mm, respectively, and the maximum error and mean error for prediction of penetration are 0. 31 mm and 0. 12mm, respectively, which are showed that the prediction model can achieve higher prediction precision at reasonably small size of training data set.展开更多
The components and their distributions both in space and in time are observed by spectroscopic method under GMAW and GTAW conditions.It reveals the features of component distributions in the arc as well as their regul...The components and their distributions both in space and in time are observed by spectroscopic method under GMAW and GTAW conditions.It reveals the features of component distributions in the arc as well as their regularities,and may lead to an essential knowledge to understand some physical and chemical phenomena in arc welding processes.展开更多
In-situ pure TiO2 and Fe-doped TiO2 thin films were synthesized on Ti plates via the micro-arc oxidation （MAO） technique. The as-fabricated anatase TiO2 thin film-based conductometric sensors were employed to measur...In-situ pure TiO2 and Fe-doped TiO2 thin films were synthesized on Ti plates via the micro-arc oxidation （MAO） technique. The as-fabricated anatase TiO2 thin film-based conductometric sensors were employed to measure the gas sensitivity to ethanol. The results showed that Fe ions could be easily introduced into the MAO-TiO2 thin films by adding precursor K4（FeCN）6＇3H20 into the NaaPO4 electrolyte. The amount of doped Fe ions increased almost linearly with the concentration of Kg（FeCN）63H20 increasing, eventually affecting the ethanol sensing performances of TiO2 thin films. It was found that the enhanced sensor signals obtained had an optimal concentration of Fe dopant （1.28at%）, by which the maximal gas sensor signal to 1000 ppm ethanol was estimated to be 7.91 at 275℃. The response time was generally reduced by doped Fe ions, which could be ascribed to the increase of oxygen vacancies caused by Fe3＋ substituting for Ti4＋.展开更多
The sensitivity of contactless ultrasonic sensor is improved from 3.3% to 26% through acoustic and electric matching technique in this paper.Along dual crest lines auto seam tracking is firstly realized with contactle...The sensitivity of contactless ultrasonic sensor is improved from 3.3% to 26% through acoustic and electric matching technique in this paper.Along dual crest lines auto seam tracking is firstly realized with contactless ultrasonic sensing.The focused acoustic lens is accurately designed, and a sonic beam with 0.5 mm in diameter is achieved. By means of software and hardware technique the accuracy of seam tracking with ultrasonic sensing is 0.5 mm in lateral direction and 0.2 mm in longitudinal direction respectively.展开更多
The character of droplet transfer arc light sense signal is studied and validated in oscillating feed mode. And a novel mini photoelectric arc light sensor together with the controlling circuit used to automatically...The character of droplet transfer arc light sense signal is studied and validated in oscillating feed mode. And a novel mini photoelectric arc light sensor together with the controlling circuit used to automatically stabilize the signal range is developed. Further more the automatically identifying of the droplet transfer character signal from arc light is realized reliably.展开更多
During stable keyhole plasma arc welding, the pilot arc and the transferred arc exist at the meantime, and the arcs can be considered as a composition of two parts inside and outside the nozzle, respectively. Under th...During stable keyhole plasma arc welding, the pilot arc and the transferred arc exist at the meantime, and the arcs can be considered as a composition of two parts inside and outside the nozzle, respectively. Under the mechanical constriction and thermal contraction effects, the inside arc has certain arc length, electron density and arc profile etc. inducing constant tungsten-to-nozzle voltage. However, the arc outside the nozzle diverges at about 5 degrees and has certain characteristics similar to the free arcs. The nozzle-to-workpiece voltage （NTWV） depends mainly on the length of the arc, which gets bigger as increasing of the weld penetration and keyhole size. The NTWV sensor is developed for monitoring NTWV in real time. The welding experiments are designed to get different penetrations and keyhole sizes. It is found that as the weld penetration and the keyhole size increase, NTWV also increases linearly. The NTWV signals can be used as the feedback variable in automatic control of keyhole plasma arc welding.展开更多
For the purpose of motor fault real-time monitoring, this research developed a nano-silicon ni- tride film based magnetic field (MF) sensor, and applied this sensor in MF detection of two common faults. Through experi...For the purpose of motor fault real-time monitoring, this research developed a nano-silicon ni- tride film based magnetic field (MF) sensor, and applied this sensor in MF detection of two common faults. Through experiment, it turned out that arc discharge and slot discharge occur in motor fault produce MF with certain laws. This result proved the feasibility of the sensor and sensing method in MF analysis, and revealed possibility of a new method in fault detection.展开更多
The pressure distribution in an arcing chamber is critically important for the SF6 puffer circuit breaker design. In this paper, the pressure variation of four locations in the nozzle was measured by piezoresistive an...The pressure distribution in an arcing chamber is critically important for the SF6 puffer circuit breaker design. In this paper, the pressure variation of four locations in the nozzle was measured by piezoresistive and fiber optical pressure sensors at two current levels of 10 kA and 50 kA. An arc voltage measurement was also taken. The results demonstrate that using either type of sensor with a connecting tube is able to detect the fast pressure variation in circuit breakers, however the possible distortion and delay to the pressure transient caused by the tube need further study.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.51665016)founded by the China Scholarship Council(Grant No.201508360113)
文摘In order to detecting and tracking along the weld seam with rotating arc sensor in underwater welding,the highpressure water environment rotating arc welding hardware platform is established and welding experiments using rotating arc sensor is done. Different radius of rotating arc sensor is used. And the corresponding welding current and voltage is obtained,which is compared with the results of rotating arc sensor short-circuit process simulation model under high-pressure water environment established in this article. The results show that under high-pressure water environment,rotating arc radius should be optimized,otherwise the short-circuit-arcing cycle will transit to a short-circuit-arcing-abruption cycle,making the welding quality poor. At last the critical radius between the short-circuit-arcing cycle and short-circuit-arcing-abruption cycle under high-pressure water environment is obtained.
基金Foundations of Jiangxi Provincial Department of Science and Technology,China(Nos.20132BAB206028,20132BAB206030)
文摘Rotating arc sensor is a key device for automation welding. The vibration has a big influence on signal's correct collection and reliable automatic welding. In order to solve the vibration problem and the dynamic balancing design with the restricted space,a bearing force analysis based dynamic balancing structure optimal design is proposed and implemented with the help of Pro/Engineer( PROE) and automatic dynamic analysis of mechanical systems( ADAMS) virtual prototype technology, in which three parameters of the counterbalance are considered. The method is suitable for the practical online adjustment. The simulation result shows that optimal design based counterbalance structure and parameters can satisfy the space requirement with lower vibration. The methodology provides a new idea for dynamic balancing design and adjustment of rotating arc sensor with adjustable rotation radius.
文摘The dynamic behaviors of the keyhole and weld pool are coupled together in plasma arc welding, and the geometric variations of both the keyhole and the weld pool determine the weld quality. It is of great significance to simultaneously sense and monitor the keyhole and the weld pool behaviors by using a single low-cost vision sensor in plasma arc welding process. In this study, the keyhole and weld pool were observed and measured under different levels of welding current by using the near infrared sensing technology and the charge coupled device （CCD） sensing system. The shapes and relative position of weld pool and keyhole under different conditions were compared and analyzed. The observation results lay solid foundation for controlling weld quality and understanding the underlying process mechanisms.
基金The authors wish to thank the financial support for this research from National Natural Science Foundation of China （ No. 50705030） , Natural Science Foundaiion of Guangdong Province of China （No. 9151008019000008 ） and the Fundamental Research Funds for the Central Universities （No. 2009ZM0318）.
文摘Bead sttape in underwater rotating arc welding was affected by several welding parameters. RVM （ relevance vector machine） was used to build a model to predict weld bead shape. The training data set of RVM eortsists of the welding parameters which are rotational frequency, rotational radius, height of torch and welding current and the features of the bead shape. The maximum error and mean error for prediction of width are 0. 10 mm and 0. 09 mm, respectively, and the maximum error and mean error for prediction of penetration are 0. 31 mm and 0. 12mm, respectively, which are showed that the prediction model can achieve higher prediction precision at reasonably small size of training data set.
文摘The components and their distributions both in space and in time are observed by spectroscopic method under GMAW and GTAW conditions.It reveals the features of component distributions in the arc as well as their regularities,and may lead to an essential knowledge to understand some physical and chemical phenomena in arc welding processes.
基金supported by the National Basic Research Priorities Program of China (No.2007CB936601)the National Natural Science Foundation of China (Nos.10876017 and 91023037)
文摘In-situ pure TiO2 and Fe-doped TiO2 thin films were synthesized on Ti plates via the micro-arc oxidation （MAO） technique. The as-fabricated anatase TiO2 thin film-based conductometric sensors were employed to measure the gas sensitivity to ethanol. The results showed that Fe ions could be easily introduced into the MAO-TiO2 thin films by adding precursor K4（FeCN）6＇3H20 into the NaaPO4 electrolyte. The amount of doped Fe ions increased almost linearly with the concentration of Kg（FeCN）63H20 increasing, eventually affecting the ethanol sensing performances of TiO2 thin films. It was found that the enhanced sensor signals obtained had an optimal concentration of Fe dopant （1.28at%）, by which the maximal gas sensor signal to 1000 ppm ethanol was estimated to be 7.91 at 275℃. The response time was generally reduced by doped Fe ions, which could be ascribed to the increase of oxygen vacancies caused by Fe3＋ substituting for Ti4＋.
文摘The sensitivity of contactless ultrasonic sensor is improved from 3.3% to 26% through acoustic and electric matching technique in this paper.Along dual crest lines auto seam tracking is firstly realized with contactless ultrasonic sensing.The focused acoustic lens is accurately designed, and a sonic beam with 0.5 mm in diameter is achieved. By means of software and hardware technique the accuracy of seam tracking with ultrasonic sensing is 0.5 mm in lateral direction and 0.2 mm in longitudinal direction respectively.
基金ThispaperissupportedbyNationalNaturalScienceFoundation (No .5 9775 0 62 )
文摘The character of droplet transfer arc light sense signal is studied and validated in oscillating feed mode. And a novel mini photoelectric arc light sensor together with the controlling circuit used to automatically stabilize the signal range is developed. Further more the automatically identifying of the droplet transfer character signal from arc light is realized reliably.
基金the financial support for this research from the National Natural Science Foundation of China (Grant No 50540420570)the Innovative Conception Fund of Chinese Welding Society (No 07-12-002)
文摘During stable keyhole plasma arc welding, the pilot arc and the transferred arc exist at the meantime, and the arcs can be considered as a composition of two parts inside and outside the nozzle, respectively. Under the mechanical constriction and thermal contraction effects, the inside arc has certain arc length, electron density and arc profile etc. inducing constant tungsten-to-nozzle voltage. However, the arc outside the nozzle diverges at about 5 degrees and has certain characteristics similar to the free arcs. The nozzle-to-workpiece voltage （NTWV） depends mainly on the length of the arc, which gets bigger as increasing of the weld penetration and keyhole size. The NTWV sensor is developed for monitoring NTWV in real time. The welding experiments are designed to get different penetrations and keyhole sizes. It is found that as the weld penetration and the keyhole size increase, NTWV also increases linearly. The NTWV signals can be used as the feedback variable in automatic control of keyhole plasma arc welding.
文摘For the purpose of motor fault real-time monitoring, this research developed a nano-silicon ni- tride film based magnetic field (MF) sensor, and applied this sensor in MF detection of two common faults. Through experiment, it turned out that arc discharge and slot discharge occur in motor fault produce MF with certain laws. This result proved the feasibility of the sensor and sensing method in MF analysis, and revealed possibility of a new method in fault detection.
文摘The pressure distribution in an arcing chamber is critically important for the SF6 puffer circuit breaker design. In this paper, the pressure variation of four locations in the nozzle was measured by piezoresistive and fiber optical pressure sensors at two current levels of 10 kA and 50 kA. An arc voltage measurement was also taken. The results demonstrate that using either type of sensor with a connecting tube is able to detect the fast pressure variation in circuit breakers, however the possible distortion and delay to the pressure transient caused by the tube need further study.
