To evaluate the room-temperature hydrogen embrittlement susceptibility(HES) of high-pressure hydrogen storage vessels, a modified slow-strain-rate tensile(MSSRT) testing method was proposed for effectively aligning wi...To evaluate the room-temperature hydrogen embrittlement susceptibility(HES) of high-pressure hydrogen storage vessels, a modified slow-strain-rate tensile(MSSRT) testing method was proposed for effectively aligning with their actual operating conditions. The effectiveness of the MSSRT testing method in evaluating the room-temperature HES of steels under high pressure was validated by comparing the results obtained using the conventional slow strain rate tensile(SSRT) and proposed MSSRT testing methods for 30CrMo steel, which is widely used for manufacturing high-pressure hydrogen storage vessels. The tensile properties and fracture morphologies of 23Cr2Ni4MoV steel were then examined using the MSSRT testing method under 35 MPa hydrogen and nitrogen at room temperature. Results indicate that 35 MPa hydrogen exerted a marginal effect on the tensile properties of 23Cr2Ni4MoV steel at room temperature when considering the MSSRT testing method;moreover, the test specimen basically exhibited macroscopic ductile fracture. Furthermore, obvious surface cracking was observed on the fractured specimen tested under hydrogen, whereas surface cracking was not observed on the fractured specimen tested under nitrogen. Hence, the relative reduction of area and surface cracking are necessary criteria for evaluating the room-temperature HES of steels using the MSSRT testing method. Overall, 23Cr2Ni4MoV steel might be unsuitable for manufacturing high-pressure hydrogen storage vessels.展开更多
The reduced-activation ferritic/martensitic(RAFM)steel CLF-1 has been designed as a candidate structural material for nuclear fusion energy reactors.For engineering mechanical design,the effects of temperature on the ...The reduced-activation ferritic/martensitic(RAFM)steel CLF-1 has been designed as a candidate structural material for nuclear fusion energy reactors.For engineering mechanical design,the effects of temperature on the strain distribution of CLF-1 steel during uniaxial tensile tests were explored within the temperature range from room temperature to 650°C using uniaxial tensile tests combined with in situ digital image correlation analysis.Strain-concentrated regions alternately distributed±45°along the tensile direction could be attributed to the shear stress having the maximum value at±45°along the tensile direction and the coordinated deformation of the microstructure.The total strain distribution changed from a normal distribution to a lognormal distribution with increasing deformation owing to the competition between the elastic and plastic strains at all test temperatures.Strain localization has a strong relationship with temperature at the same engineering strain because of the temperature effects on dynamic strain aging(DSA).The stronger the DSA effect,the stronger the strain localization.With increasing temperature,the stronger the strain localization at the same strain,the weaker the plasticity,that is,DSA-induced embrittlement,and the slower the strength decline,that is,DSA-induced hardening.展开更多
The tensile properties of three different carbonfiberreinforced carbon composites (C/C), mat C/C, 2D laminate and 4D C/C, were investigated under the combined influence of temperature and loading rate. From the experi...The tensile properties of three different carbonfiberreinforced carbon composites (C/C), mat C/C, 2D laminate and 4D C/C, were investigated under the combined influence of temperature and loading rate. From the experiments the following could be concluded: loading rate between 10-1-10 mm/min was valid; the fracture stress of the three kinds of C/C composites increased with increasing temperature in the range from room temperature to 1900, and the initial modulus of 2D laminate C/C composites increased with the increase of temperature up to 2000.展开更多
The tensile strength at the rock-concrete interface is one of the crucial factors controlling the failure mechanisms of structures,such as concrete gravity dams.Despite the critical importance of the failure mechanism...The tensile strength at the rock-concrete interface is one of the crucial factors controlling the failure mechanisms of structures,such as concrete gravity dams.Despite the critical importance of the failure mechanism and tensile strength of rock-concrete interfaces,understanding of these factors remains very limited.This study investigated the tensile strength and fracturing processes at rock-mortar interfaces subjected to direct and indirect tensile loadings.Digital image correlation(DIC)and acoustic emission(AE)techniques were used to monitor the failure mechanisms of specimens subjected to direct tension and indirect loading(Brazilian tests).The results indicated that the direct tensile strength of the rock-mortar specimens was lower than their indirect tensile strength,with a direct/indirect tensile strength ratio of 65%.DIC strain field data and moment tensor inversions(MTI)of AE events indicated that a significant number of shear microcracks occurred in the specimens subjected to the Brazilian test.The presence of these shear microcracks,which require more energy to break,resulted in a higher tensile strength during the Brazilian tests.In contrast,microcracks were predominantly tensile in specimens subjected to direct tension,leading to a lower tensile strength.Spatiotemporal monitoring of the cracking processes in the rock-mortar interfaces revealed that they show AE precursors before failure under the Brazilian test,whereas they show a minimal number of AE events before failure under direct tension.Due to different microcracking mechanisms,specimens tested under Brazilian tests showed lower roughness with flatter fracture surfaces than those tested under direct tension with jagged and rough fracture surfaces.The results of this study shed light on better understanding the micromechanics of damage in the rock-concrete interfaces for a safer design of engineering structures.展开更多
Soil tensile strength is a critical parameter governing the initiation and propagation of tensile cracking.This study proposes an eco-friendly approach to improve the tensile behavior and crack resistance of clayey so...Soil tensile strength is a critical parameter governing the initiation and propagation of tensile cracking.This study proposes an eco-friendly approach to improve the tensile behavior and crack resistance of clayey soils.To validate the feasibility and efficacy of the proposed approach,direct tensile tests were employed to determine the tensile strength of the compacted soil with different W-OH treatment concentrations and water contents.Desiccation tests were also performed to evaluate the effectiveness of W-OH treatment in enhancing soil tensile cracking resistance.During this period,the effects of W-OH treatment concentration and water content on tensile properties,soil suction and microstructure were investigated.The tensile tests reveal that W-OH treatment has a significant impact on the tensile strength and failure mode of the soil,which not only effectively enhances the tensile strength and failure displacement,but also changes the brittle failure behavior into a more ductile quasi-brittle failure behavior.The suction measurements and mercury intrusion porosimetry(MIP)tests show that W-OH treatment can slightly reduce soil suction by affecting skeleton structure and increasing macropores.Combined with the microstructural analysis,it becomes evident that the significant improvement in soil tensile behavior through W-OH treatment is mainly attributed to the W-OH gel's ability to provide additional binding force for bridging and encapsulating the soil particles.Moreover,desiccation tests demonstrate that W-OH treatment can significantly reduce or even inhibit the formation of soil tensile cracking.With the increase of W-OH treatment concentration,the surface crack ratio and total crack length are significantly reduced.This study enhances a fundamental understanding of eco-polymer impacts on soil mechanical properties and provides valuable insight into their potential application for improving soil crack resistance.展开更多
Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,...Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,which will further influence the mechanical properties.Hence,aiming at exploring the LPBF process-related microstructures and pore defects,and especially their influences on the damage mechanism and mechanical properties,Invar 36 alloy was manufactured by LPBF under designed different laser scanning speeds.The microstructure observations reveal that higher scanning speeds lead to equiaxed and short columnar grains with higher dislocation density,while lower scanning speeds result in elongated columnar grains with lower dislocation density.The pore defects analyzed by X-ray computed tomography(XCT)suggest that the high laser scanning speed gives rise to numerous lamellar and large lack-of-fusion(LOF)pores,and the excessively low laser scanning speed produces relatively small keyhole pores with high sphericity.Moreover,the insitu XCT tensile tests were originally performed to evaluate the damage evolution and failure mechanism.Specifically,high laser scanning speed causes brittle fracture due to the rapid growth and coalescence of initial lamellar LOF pores along the scan-ning direction.Low laser scanning speed induces ductile fracture originating from unstable depressions in the surfaces,while metallurgical and keyhole pores have little impact on damage evolution.Eventually,the process-structure-property correlation is established.The presence of high volume fraction of lamel-lar LOF pores,resulting from high scanning speed,leads to inferior yield strength and ductility.Besides,specimens without LOF pores exhibit larger grain sizes and lower dislocation density at decreased scanning speeds,slightly reducing yield strength while slightly enhancing ductility.This understanding lays the foundation for widespread applications of LPBF-processed Invar 36 alloy.展开更多
The dynamic failure behavior of CoCrFeNi High-Entropy Alloy(HEA)under plane biaxial stress was investigated in detail.The dynamic biaxial tensile tests were conducted using an Electromagnetic Biaxial Split Hopkinson T...The dynamic failure behavior of CoCrFeNi High-Entropy Alloy(HEA)under plane biaxial stress was investigated in detail.The dynamic biaxial tensile tests were conducted using an Electromagnetic Biaxial Split Hopkinson Tensile Bar(EBSHTB)system.For comparison,the quasi-static uniaxial and biaxial tensile tests,as well as dynamic uniaxial tensile tests,were per-formed respectively.A cruciform specimen suitable for large plastic deformation was designed and employed in the experiments.The Finite Element Method(FEM)verified that the improved cruciform specimen could satisfy the basic requirements.The feasibility of the proposed specimen was further confirmed through loading tests.Finally,the quasi-static and dynamic yield loci of the HEA in the first quadrant of the principal stress space were plotted.The results indicate that the alloy exhibits obvious strain hardening effect and strain rate strengthening effect,the yield locus and plastic work contours can be accurately described by Hill'48 criterion.展开更多
The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and p...The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and propagation of the crack, and the fracture behavior in materials have been observed and studied. It is found that in the case of the tensile test, the crack emerged in SiC fiber initially. In the case of the strong cohesion of the fiber-metal interface, the crack propagated in the fiber, meanwhile the fibers in the neighborhood of the cracked fiber began to crack and the Mg-Al metal deformed plastically, and at last the material fractured. Otherwise the toughness of the materials grows in the case of the lower cohesion of the fiber-metal matrix interface.展开更多
An investigation on the plastic behavior of AZ31 magnesium alloy under ultrasonic vibration（with a frequency of 15 kHz and a maximum output of 2 kW） during the process of tension at room temperature was conducted to...An investigation on the plastic behavior of AZ31 magnesium alloy under ultrasonic vibration（with a frequency of 15 kHz and a maximum output of 2 kW） during the process of tension at room temperature was conducted to reveal the volume effect of the vibrated plastic deformation of AZ31.The characteristics of mechanical properties and microstructures of AZ31 under routine and vibrated tensile processes with different amplitudes were compared.It is found that ultrasonic vibration has a remarkable influence on the plastic behavior of AZ31 which can be summarized into two opposite aspects：the softening effect which reduces the flow resistance and improves the plasticity,and the hardening effect which decreases the formability.When a lower amplitude or vibration energy is applied to the tensile sample,the softening effect dominates,leading to a decrease of AZ31 deformation resistance with an increase of formability.Under the application of a high-vibrating amplitude,the hardening effect dominates,resulting in the decline of plasticity and brittle fracture of the samples.展开更多
Small amount of antimony addition to the Mg-9Al-0.8Zn-0.2Mn(AZ91) alloy results in the obvious increase of tensile strength at both ambient and elevated temperatures. The creep resistance at the temperatures up to 200...Small amount of antimony addition to the Mg-9Al-0.8Zn-0.2Mn(AZ91) alloy results in the obvious increase of tensile strength at both ambient and elevated temperatures. The creep resistance at the temperatures up to 200°C is also improved significantly by antimony addition. Microstructural observations revealed that the addition of antimony modifies morphology of the β(Mg17Al12) phase and causes the formation of some rod-shaped precipitates Mg3Sb2 at grain boundaries. These precipitates have high thermal stability and play an important role for strengthening grain boundaries at elevated temperatures.展开更多
The biaxial tensile behavior of isotropic Ti-6Al-4 V is characterized in this paper.A novel cruciform specimen was designed and optimized to achieve uniform stress and strain distribution within the gauge area.Biaxial...The biaxial tensile behavior of isotropic Ti-6Al-4 V is characterized in this paper.A novel cruciform specimen was designed and optimized to achieve uniform stress and strain distribution within the gauge area.Biaxial tensile tests were conducted at three different loading ratios by the biaxial testing machine.The Digital Image Correlation(DIC)technique was applied to determine strain distribution,and a high-speed camera was employed to record the fracture process.An Inverse Analysis(IA)approach with a combined experimental and numerical method was proposed to determine the true stresses at the gauge section of the specimen during biaxial tensile tests.The results indicate that the initial yield locus can be described by the Cazacu criterion accurately,whereas the Mises criterion can predict better the strengthening behavior of Ti-6Al-4 V in the first quadrant in the principal stress space.展开更多
In this study, slow strain rate tensile testing at elevated temperature is used to evaluate the influence of temperature and strain rate on deformation behaviour in two different austenitic alloys. One austenitic stai...In this study, slow strain rate tensile testing at elevated temperature is used to evaluate the influence of temperature and strain rate on deformation behaviour in two different austenitic alloys. One austenitic stainless steel （AISI 316L） and one nickel-base alloy （Alloy 617） have been investigated. Scanning electron microscopy related techniques as electron channelling contrast imaging and electron backscattering diffraction have been used to study the damage and fracture micromechanisms. For both alloys the dominante damage micromech- anisms are slip bands and planar slip interacting with grain bounderies or precipitates causing strain concentrations. The dominante fracture micromechanism when using a slow strain rate at elevated temperature, is microcracks at grain bounderies due to grain boundery embrittlement caused by precipitates. The decrease in strain rate seems to have a small influence on dynamic strain ageing at 650℃.展开更多
Co68.15Fe4.35Si12.25B15.25 （at%） amorphous microwires with a smooth surface and a circular cross-section were fabricated by the glass-coated melt spinning method. Their mechanical properties were evaluated through t...Co68.15Fe4.35Si12.25B15.25 （at%） amorphous microwires with a smooth surface and a circular cross-section were fabricated by the glass-coated melt spinning method. Their mechanical properties were evaluated through tensile tests of the glass-coated amorphous mi-crowires, and their fracture reliability was estimated using two-and three-parameter Weibull analysis. X-ray diffraction and transmission electron microscopy results showed that these glass-coated Co-based microwires were mostly amorphous. The coated Co-based microwires exhibit a tensile strength of 1145 to 2457 MPa, with a mean value of 1727 MPa and a variance of 445 MPa. Weibull statistical analysis showed that the tensile two-parameter Weibull modulus of the amorphous microwires is 4.16 and the three-parameter Weibull modulus is 1.61 with a threshold value as high as 942 MPa. These results indicate that the fabricated microwires exhibit good tensile properties and fracture reliability, and thus appear to be good candidates for electronics reliability engineering applications.展开更多
This article focuses on the tensile and compressive characteristics of a Ti-based bulk metallic glass composite （BMGC）. It is found that the yield stress, maximum strength, and fracture strain are 1380 MPa, 1516 MPa...This article focuses on the tensile and compressive characteristics of a Ti-based bulk metallic glass composite （BMGC）. It is found that the yield stress, maximum strength, and fracture strain are 1380 MPa, 1516 MPa, and 4.3% for uniaxial tension, but 1580 MPa, 4010 MPa, and 29% for uniaxial compression, respectively. The composite displays a linear ＂work hardening＂ capacity under compression; however, the ＂work softening＂ behavior is observed in the true engineering stress-strain curve upon tensile loading. The fracture surfaces of specimens also exhibit dissimilar properties under the different loadings.展开更多
The objective of this paper was to predict the residual strength of post impacted carbon/epoxy composite laminates using an online acoustic emission （AE） monitoring and artificial neural networks （ANN）. The lamina...The objective of this paper was to predict the residual strength of post impacted carbon/epoxy composite laminates using an online acoustic emission （AE） monitoring and artificial neural networks （ANN）. The laminates were made from eight-layered carbon （in woven mat form） with epoxy as the binding medium by hand lay-up technique and cured at a pressure of 100 kg/cm2 under room temperature using a 30 ton capacity compression molding machine for 24 h. 21 tensile specimens （ASTM D3039 standard） were cut from the cross ply laminates. 16 specimens were subjected to impact load from three different heights using a Fractovis Plus drop impact tester. Both impacted and non-impacted specimens were subjected to uniaxial tension under the acoustic emission monitoring using a 100 kN FIE servo hydraulic universal testing machine. The dominant AE parameters such as counts, energy, duration, rise time and amplitude are recorded during monitoring. Cumulative counts corresponding to the amplitude ranges obtained during the tensile testing are used to train the network. This network can be used to predict the failure load of a similar specimen subjected to uniaxial tension under acoustic emission monitoring for certain percentage of the average failure load.展开更多
This study presents a novel hybrid topology optimization and mold design framework that integrates process fitting,runner system optimization,and structural analysis to significantly enhance the performance of injecti...This study presents a novel hybrid topology optimization and mold design framework that integrates process fitting,runner system optimization,and structural analysis to significantly enhance the performance of injection-molded parts.At its core,the framework employs a greedy algorithm that generates runner systems based on adjacency and shortest path principles,leading to improvements in both mechanical strength and material efficiency.The design optimization is validated through a series of rigorous experimental tests,including three-point bending and torsion tests performed on key-socket frames,ensuring that the optimized designs meet practical performance requirements.A critical innovation of the framework is the development of the Adjacent Element Temperature-Driven Prestress Algorithm(AETDPA),which refines the prediction of mechanical failure and strength fitting.This algorithm has been shown to deliver mesh-independent accuracy,thereby enhancing the reliability of simulation results across various design iterations.The framework’s adaptability is further demonstrated by its ability to adjust optimization methods based on the unique geometry of each part,thus accelerating the overall design process while ensuring struc-tural integrity.In addition to its immediate applications in injection molding,the study explores the potential extension of this framework to metal additive manufacturing,opening new avenues for its use in advanced manufacturing technologies.Numerical simulations,including finite element analysis,support the experimental findings and confirm that the optimized designs provide a balanced combination of strength,durability,and efficiency.Furthermore,the integration challenges with existing injection molding practices are addressed,underscoring the framework’s scalability and industrial relevance.Overall,this hybrid topology optimization framework offers a computationally efficient and robust solution for advanced manufacturing applications,promising significant improvements in design efficiency,cost-effectiveness,and product performance.Future work will focus on further enhancing algorithm robustness and exploring additional applications across diverse manufacturing processes.展开更多
The radula is a crucial adaptation for food-processing in molluscs.A deeper understanding of the interaction between the radula and the preferred food is lacking,complicating the inference of the precise ecological ro...The radula is a crucial adaptation for food-processing in molluscs.A deeper understanding of the interaction between the radula and the preferred food is lacking,complicating the inference of the precise ecological roles of radular structures.This study presents the first experimental set-up that allows to study the influence of the radular morphology,specifically the degree of tooth-tooth interlocking(so-called collective effect),on the feeding efficiency.For this purpose,physical 3D models of the teeth were designed using CAD software and 3D printing technique.The feeding efficiencies with models of different degree of interlocking were determined by tensile tests,pulling the models trough agar gels with different viscosities.The forces generated by the models and the masses of the removed gel fragments were determined.We found,that radular models with a high degree of tooth–tooth interlocking performed best as they were able to remove most agar.We additionally broke the teeth and determined,that the teeth with the highest degree of interlocking could resist to highest force.Overall,the study highlights the complex interplay between radular morphology and its ecological function,suggesting that even minor morphological alterations can significantly impact the efficiency and effectiveness of food gathering.Understanding these interactions cannot only shed light on the ecological adaptations of molluscs,but provide further insights into development of more effective grinding,scraping,and cleaning technical devices.展开更多
The shear pin of the friction pendulum bearing(FPB)can be made of 40Cr steel.In conceptual design,the optimal cut-off point of the shear pin is predetermined,guiding the design of bridges isolated by FPBs to maximize ...The shear pin of the friction pendulum bearing(FPB)can be made of 40Cr steel.In conceptual design,the optimal cut-off point of the shear pin is predetermined,guiding the design of bridges isolated by FPBs to maximize their isolation performance.Current researches on the shear pins are mainly based on linear elastic models,neglecting their plasticity,damage,and fracture mechanical properties.To accurately predict its cutoff behavior,the elastic-plastic degradationmodel of 40Cr steel is indeed calibrated.For this purpose,the Ramberg-Osgoodmodel,the Bao-Wierzbicki damage initiation criterion,and the linear damage evolution criterion were selected to develop the elastic-plastic degradation model of 40Cr.Subsequently,parameter calibration of this model was performed through uniaxial tensile tests on two sets of six smooth,round bars with different diameters.Following this,finite element simulations were conducted for the pure shear test of grade 10.9 high-strength bolts made of 40Cr steel,aiming to verify the elasticplastic degradation model.The results showed that the failure modes and force-displacement curves simulated by the finite element method were in good agreement with the test results.Moreover,the error between the primary characteristic parameters(initial stiffness,peak load,fracture displacement,and absorbed energy)obtained by finite element calculation and the test values was within 15%.These results demonstrated that the calibration elastic-plastic degradation model of 40Cr steel can predict the cutoff of the shear pin.展开更多
Cryogenic steels,i.e.,steels with maximum toughness at particularly low temperature,are increasingly becoming the focus of research.Cryogenic steels are usually alloyed with 5%–9%nickel.Ni can also be substituted by ...Cryogenic steels,i.e.,steels with maximum toughness at particularly low temperature,are increasingly becoming the focus of research.Cryogenic steels are usually alloyed with 5%–9%nickel.Ni can also be substituted by manganese as an austenite former.These high-manganese cryogenic grades are a cost-effective alternative to nickel-alloyed steels for use in liquefied natural gas storage tanks.The Mn content can then be more than 20 wt.%and lead to problems in production,particularly in the continuous casting process.In continuous casting of high-Mn-grades,quality issues and even breakout may result from the initial solidification behavior of the steel grades at high temperatures.Hot cracks form when a critical load is exceeded during solidification,close to the solidus temperature of the steel.A selected high-Mn-steel grade was characterized with respect to liquidus and solidus temperatures by means of thermal analysis and computational thermodynamics.In addition,so-called submerged split chill tensile tests were carried out to further understand the crack sensitivity of the solidifying shell for high-manganese cryogenic steels.The results reveal the presence of coarse hot tears,and also,a high frequency of hot cracks was observed at the location with the maximum accumulated strain,which is in line with the applied cracking criterion of Pierer and Bernhard for this investigation.In summary,the initial solidification phase of continuous casting poses a high risk of cracking for high-manganese cryogenic steel.展开更多
The conventional forming limit diagram （FLD） is described as a plot of major strain versus minor strain. However, FLD is dependent on forming history and strain path. In the present study, a forming limit stress-bas...The conventional forming limit diagram （FLD） is described as a plot of major strain versus minor strain. However, FLD is dependent on forming history and strain path. In the present study, a forming limit stress-based diagram （FLSD） has been adopted to predict the fracture limit of aluminum alloy （AA） 5052-O1 sheet. Nakazima test is simulated by plastic constitutive formula derived from the modified Gurson-Tvergaard-Needleman （GTN） model. An in situ tensile test with scanning electron microscope （SEM） is proposed to determine the parameters in GTN model. The damage evolution is observed and recorded, and the parameters of GTN model are identified through counting void fraction at three damage stages of AA5052-O 1. According to the experimental results, the original void volume fraction, the volume fraction of potential nucleated voids, the critical void volume fraction, the void volume fraction at the final failure of material are assigned as 0.002 918, 0.024 9, 0.030 103, 0.048 54, respectively. The stress and strain are obtained at the last loading step before crack. FLSD and FLD of AA5052-O 1 are plotted. Compared with the experimental Nakazima test and uniaxial tensile test, the predicted results show a good agreement. The parameters determined by in situ tensile test can be applied to the research of the forming limit for ductile metals.展开更多
基金Supported by National Key Research and Development Program of China (Grant No. 2023YFB3408300)the Doctoral Science and Technology Foundation of Hefei General Machinery Research Institute Co.Ltd.(Grant No. 2023010792)。
文摘To evaluate the room-temperature hydrogen embrittlement susceptibility(HES) of high-pressure hydrogen storage vessels, a modified slow-strain-rate tensile(MSSRT) testing method was proposed for effectively aligning with their actual operating conditions. The effectiveness of the MSSRT testing method in evaluating the room-temperature HES of steels under high pressure was validated by comparing the results obtained using the conventional slow strain rate tensile(SSRT) and proposed MSSRT testing methods for 30CrMo steel, which is widely used for manufacturing high-pressure hydrogen storage vessels. The tensile properties and fracture morphologies of 23Cr2Ni4MoV steel were then examined using the MSSRT testing method under 35 MPa hydrogen and nitrogen at room temperature. Results indicate that 35 MPa hydrogen exerted a marginal effect on the tensile properties of 23Cr2Ni4MoV steel at room temperature when considering the MSSRT testing method;moreover, the test specimen basically exhibited macroscopic ductile fracture. Furthermore, obvious surface cracking was observed on the fractured specimen tested under hydrogen, whereas surface cracking was not observed on the fractured specimen tested under nitrogen. Hence, the relative reduction of area and surface cracking are necessary criteria for evaluating the room-temperature HES of steels using the MSSRT testing method. Overall, 23Cr2Ni4MoV steel might be unsuitable for manufacturing high-pressure hydrogen storage vessels.
基金supported by the National Natural Science Foundation of China(Nos.12175231 and 11805131)Anhui Natural Science Foundation of China(No.2108085J05)the Collaborative Innovation Program of Hefei Science Center,CAS(No.2022HSC-CIP009)。
文摘The reduced-activation ferritic/martensitic(RAFM)steel CLF-1 has been designed as a candidate structural material for nuclear fusion energy reactors.For engineering mechanical design,the effects of temperature on the strain distribution of CLF-1 steel during uniaxial tensile tests were explored within the temperature range from room temperature to 650°C using uniaxial tensile tests combined with in situ digital image correlation analysis.Strain-concentrated regions alternately distributed±45°along the tensile direction could be attributed to the shear stress having the maximum value at±45°along the tensile direction and the coordinated deformation of the microstructure.The total strain distribution changed from a normal distribution to a lognormal distribution with increasing deformation owing to the competition between the elastic and plastic strains at all test temperatures.Strain localization has a strong relationship with temperature at the same engineering strain because of the temperature effects on dynamic strain aging(DSA).The stronger the DSA effect,the stronger the strain localization.With increasing temperature,the stronger the strain localization at the same strain,the weaker the plasticity,that is,DSA-induced embrittlement,and the slower the strength decline,that is,DSA-induced hardening.
文摘The tensile properties of three different carbonfiberreinforced carbon composites (C/C), mat C/C, 2D laminate and 4D C/C, were investigated under the combined influence of temperature and loading rate. From the experiments the following could be concluded: loading rate between 10-1-10 mm/min was valid; the fracture stress of the three kinds of C/C composites increased with increasing temperature in the range from room temperature to 1900, and the initial modulus of 2D laminate C/C composites increased with the increase of temperature up to 2000.
文摘The tensile strength at the rock-concrete interface is one of the crucial factors controlling the failure mechanisms of structures,such as concrete gravity dams.Despite the critical importance of the failure mechanism and tensile strength of rock-concrete interfaces,understanding of these factors remains very limited.This study investigated the tensile strength and fracturing processes at rock-mortar interfaces subjected to direct and indirect tensile loadings.Digital image correlation(DIC)and acoustic emission(AE)techniques were used to monitor the failure mechanisms of specimens subjected to direct tension and indirect loading(Brazilian tests).The results indicated that the direct tensile strength of the rock-mortar specimens was lower than their indirect tensile strength,with a direct/indirect tensile strength ratio of 65%.DIC strain field data and moment tensor inversions(MTI)of AE events indicated that a significant number of shear microcracks occurred in the specimens subjected to the Brazilian test.The presence of these shear microcracks,which require more energy to break,resulted in a higher tensile strength during the Brazilian tests.In contrast,microcracks were predominantly tensile in specimens subjected to direct tension,leading to a lower tensile strength.Spatiotemporal monitoring of the cracking processes in the rock-mortar interfaces revealed that they show AE precursors before failure under the Brazilian test,whereas they show a minimal number of AE events before failure under direct tension.Due to different microcracking mechanisms,specimens tested under Brazilian tests showed lower roughness with flatter fracture surfaces than those tested under direct tension with jagged and rough fracture surfaces.The results of this study shed light on better understanding the micromechanics of damage in the rock-concrete interfaces for a safer design of engineering structures.
基金supported by the National Natural Science Foundation of China(Grant Nos.41925012,42230710)Key Laboratory Cooperation Special Project of Western Cross Team of Western Light,Chinese Academy of Sciences(Grant No.xbzg-zdsys-202107).
文摘Soil tensile strength is a critical parameter governing the initiation and propagation of tensile cracking.This study proposes an eco-friendly approach to improve the tensile behavior and crack resistance of clayey soils.To validate the feasibility and efficacy of the proposed approach,direct tensile tests were employed to determine the tensile strength of the compacted soil with different W-OH treatment concentrations and water contents.Desiccation tests were also performed to evaluate the effectiveness of W-OH treatment in enhancing soil tensile cracking resistance.During this period,the effects of W-OH treatment concentration and water content on tensile properties,soil suction and microstructure were investigated.The tensile tests reveal that W-OH treatment has a significant impact on the tensile strength and failure mode of the soil,which not only effectively enhances the tensile strength and failure displacement,but also changes the brittle failure behavior into a more ductile quasi-brittle failure behavior.The suction measurements and mercury intrusion porosimetry(MIP)tests show that W-OH treatment can slightly reduce soil suction by affecting skeleton structure and increasing macropores.Combined with the microstructural analysis,it becomes evident that the significant improvement in soil tensile behavior through W-OH treatment is mainly attributed to the W-OH gel's ability to provide additional binding force for bridging and encapsulating the soil particles.Moreover,desiccation tests demonstrate that W-OH treatment can significantly reduce or even inhibit the formation of soil tensile cracking.With the increase of W-OH treatment concentration,the surface crack ratio and total crack length are significantly reduced.This study enhances a fundamental understanding of eco-polymer impacts on soil mechanical properties and provides valuable insight into their potential application for improving soil crack resistance.
基金support of the National Natural Science Foundation of China(Grant Nos.12372133 and 12027901)supported by the Natural Science Foun-dation of Hunan Province(Grant No.2021JJ30085)+2 种基金the Science and Technology Innovation Program of Hunan Province(Grant No.2021RC30306)Open Research Fund of State Key Laboratory of Precision Manufacturing for Extreme Service Performance,Central South University(Grant No.Kfkt2021-01)the Fund of State Key Laboratory of Advanced Design and Manufacturing for Vehicle Body(Grant No.52175012).
文摘Laser powder bed fusion(LPBF)is a potential additive manufacturing process to manufacture Invar 36 alloy components with complicated geometry.Whereas it inevitably introduces specific microstructures and pore defects,which will further influence the mechanical properties.Hence,aiming at exploring the LPBF process-related microstructures and pore defects,and especially their influences on the damage mechanism and mechanical properties,Invar 36 alloy was manufactured by LPBF under designed different laser scanning speeds.The microstructure observations reveal that higher scanning speeds lead to equiaxed and short columnar grains with higher dislocation density,while lower scanning speeds result in elongated columnar grains with lower dislocation density.The pore defects analyzed by X-ray computed tomography(XCT)suggest that the high laser scanning speed gives rise to numerous lamellar and large lack-of-fusion(LOF)pores,and the excessively low laser scanning speed produces relatively small keyhole pores with high sphericity.Moreover,the insitu XCT tensile tests were originally performed to evaluate the damage evolution and failure mechanism.Specifically,high laser scanning speed causes brittle fracture due to the rapid growth and coalescence of initial lamellar LOF pores along the scan-ning direction.Low laser scanning speed induces ductile fracture originating from unstable depressions in the surfaces,while metallurgical and keyhole pores have little impact on damage evolution.Eventually,the process-structure-property correlation is established.The presence of high volume fraction of lamel-lar LOF pores,resulting from high scanning speed,leads to inferior yield strength and ductility.Besides,specimens without LOF pores exhibit larger grain sizes and lower dislocation density at decreased scanning speeds,slightly reducing yield strength while slightly enhancing ductility.This understanding lays the foundation for widespread applications of LPBF-processed Invar 36 alloy.
基金supported by the National Natural Science Foundation of China (Nos.11922211,11832015,11527803)the 111 Project,China (No.BP0719007)the Science Challenge Project,China (No.TZ2018001).
文摘The dynamic failure behavior of CoCrFeNi High-Entropy Alloy(HEA)under plane biaxial stress was investigated in detail.The dynamic biaxial tensile tests were conducted using an Electromagnetic Biaxial Split Hopkinson Tensile Bar(EBSHTB)system.For comparison,the quasi-static uniaxial and biaxial tensile tests,as well as dynamic uniaxial tensile tests,were per-formed respectively.A cruciform specimen suitable for large plastic deformation was designed and employed in the experiments.The Finite Element Method(FEM)verified that the improved cruciform specimen could satisfy the basic requirements.The feasibility of the proposed specimen was further confirmed through loading tests.Finally,the quasi-static and dynamic yield loci of the HEA in the first quadrant of the principal stress space were plotted.The results indicate that the alloy exhibits obvious strain hardening effect and strain rate strengthening effect,the yield locus and plastic work contours can be accurately described by Hill'48 criterion.
文摘The mechanical properties of the SiC fiber-reinforced Mg-Al metal matrix composite materials have been studied on internal microstructure by (scanning electron microscopy) SEM in-situ tensile test. The emergence and propagation of the crack, and the fracture behavior in materials have been observed and studied. It is found that in the case of the tensile test, the crack emerged in SiC fiber initially. In the case of the strong cohesion of the fiber-metal interface, the crack propagated in the fiber, meanwhile the fibers in the neighborhood of the cracked fiber began to crack and the Mg-Al metal deformed plastically, and at last the material fractured. Otherwise the toughness of the materials grows in the case of the lower cohesion of the fiber-metal matrix interface.
基金supported by the Natural Science Foundation Project of Chongqing Science and Technology Commission,China (No.2009BB4186)
文摘An investigation on the plastic behavior of AZ31 magnesium alloy under ultrasonic vibration（with a frequency of 15 kHz and a maximum output of 2 kW） during the process of tension at room temperature was conducted to reveal the volume effect of the vibrated plastic deformation of AZ31.The characteristics of mechanical properties and microstructures of AZ31 under routine and vibrated tensile processes with different amplitudes were compared.It is found that ultrasonic vibration has a remarkable influence on the plastic behavior of AZ31 which can be summarized into two opposite aspects：the softening effect which reduces the flow resistance and improves the plasticity,and the hardening effect which decreases the formability.When a lower amplitude or vibration energy is applied to the tensile sample,the softening effect dominates,leading to a decrease of AZ31 deformation resistance with an increase of formability.Under the application of a high-vibrating amplitude,the hardening effect dominates,resulting in the decline of plasticity and brittle fracture of the samples.
文摘Small amount of antimony addition to the Mg-9Al-0.8Zn-0.2Mn(AZ91) alloy results in the obvious increase of tensile strength at both ambient and elevated temperatures. The creep resistance at the temperatures up to 200°C is also improved significantly by antimony addition. Microstructural observations revealed that the addition of antimony modifies morphology of the β(Mg17Al12) phase and causes the formation of some rod-shaped precipitates Mg3Sb2 at grain boundaries. These precipitates have high thermal stability and play an important role for strengthening grain boundaries at elevated temperatures.
基金the financial support from National Natural Science Foundation of China(Nos.11922211,11832015,11527803)the 111 Project,China(No.BP0719007)Science Challenge Project,China(No.TZ2018001).
文摘The biaxial tensile behavior of isotropic Ti-6Al-4 V is characterized in this paper.A novel cruciform specimen was designed and optimized to achieve uniform stress and strain distribution within the gauge area.Biaxial tensile tests were conducted at three different loading ratios by the biaxial testing machine.The Digital Image Correlation(DIC)technique was applied to determine strain distribution,and a high-speed camera was employed to record the fracture process.An Inverse Analysis(IA)approach with a combined experimental and numerical method was proposed to determine the true stresses at the gauge section of the specimen during biaxial tensile tests.The results indicate that the initial yield locus can be described by the Cazacu criterion accurately,whereas the Mises criterion can predict better the strengthening behavior of Ti-6Al-4 V in the first quadrant in the principal stress space.
基金supported by AB Sandvik Material Technology in Sweden and the Swedish Energy Agency through the Research Consortium of Materials Technology for Thermal Energy Processes(KME-501)Agora Materiae and the Strategic Faculty Grant AFM(SFO-MAT-LiU#2009-00971)at Linkping University
文摘In this study, slow strain rate tensile testing at elevated temperature is used to evaluate the influence of temperature and strain rate on deformation behaviour in two different austenitic alloys. One austenitic stainless steel （AISI 316L） and one nickel-base alloy （Alloy 617） have been investigated. Scanning electron microscopy related techniques as electron channelling contrast imaging and electron backscattering diffraction have been used to study the damage and fracture micromechanisms. For both alloys the dominante damage micromech- anisms are slip bands and planar slip interacting with grain bounderies or precipitates causing strain concentrations. The dominante fracture micromechanism when using a slow strain rate at elevated temperature, is microcracks at grain bounderies due to grain boundery embrittlement caused by precipitates. The decrease in strain rate seems to have a small influence on dynamic strain ageing at 650℃.
基金financially supported by the National Natural Science Foundation of China(No.51371067)supported by the Japan Society for the Promotion of Science(JSPS) fellowship and Grants-in-Aid for Scientific Research(No.25-03205)
文摘Co68.15Fe4.35Si12.25B15.25 （at%） amorphous microwires with a smooth surface and a circular cross-section were fabricated by the glass-coated melt spinning method. Their mechanical properties were evaluated through tensile tests of the glass-coated amorphous mi-crowires, and their fracture reliability was estimated using two-and three-parameter Weibull analysis. X-ray diffraction and transmission electron microscopy results showed that these glass-coated Co-based microwires were mostly amorphous. The coated Co-based microwires exhibit a tensile strength of 1145 to 2457 MPa, with a mean value of 1727 MPa and a variance of 445 MPa. Weibull statistical analysis showed that the tensile two-parameter Weibull modulus of the amorphous microwires is 4.16 and the three-parameter Weibull modulus is 1.61 with a threshold value as high as 942 MPa. These results indicate that the fabricated microwires exhibit good tensile properties and fracture reliability, and thus appear to be good candidates for electronics reliability engineering applications.
基金supports by the National Natural Science Foundation of China(No.51001008)the Fundamental Research Funds for the Central Universities of China(FRF-MP-10-005B)
文摘This article focuses on the tensile and compressive characteristics of a Ti-based bulk metallic glass composite （BMGC）. It is found that the yield stress, maximum strength, and fracture strain are 1380 MPa, 1516 MPa, and 4.3% for uniaxial tension, but 1580 MPa, 4010 MPa, and 29% for uniaxial compression, respectively. The composite displays a linear ＂work hardening＂ capacity under compression; however, the ＂work softening＂ behavior is observed in the true engineering stress-strain curve upon tensile loading. The fracture surfaces of specimens also exhibit dissimilar properties under the different loadings.
文摘The objective of this paper was to predict the residual strength of post impacted carbon/epoxy composite laminates using an online acoustic emission （AE） monitoring and artificial neural networks （ANN）. The laminates were made from eight-layered carbon （in woven mat form） with epoxy as the binding medium by hand lay-up technique and cured at a pressure of 100 kg/cm2 under room temperature using a 30 ton capacity compression molding machine for 24 h. 21 tensile specimens （ASTM D3039 standard） were cut from the cross ply laminates. 16 specimens were subjected to impact load from three different heights using a Fractovis Plus drop impact tester. Both impacted and non-impacted specimens were subjected to uniaxial tension under the acoustic emission monitoring using a 100 kN FIE servo hydraulic universal testing machine. The dominant AE parameters such as counts, energy, duration, rise time and amplitude are recorded during monitoring. Cumulative counts corresponding to the amplitude ranges obtained during the tensile testing are used to train the network. This network can be used to predict the failure load of a similar specimen subjected to uniaxial tension under acoustic emission monitoring for certain percentage of the average failure load.
文摘This study presents a novel hybrid topology optimization and mold design framework that integrates process fitting,runner system optimization,and structural analysis to significantly enhance the performance of injection-molded parts.At its core,the framework employs a greedy algorithm that generates runner systems based on adjacency and shortest path principles,leading to improvements in both mechanical strength and material efficiency.The design optimization is validated through a series of rigorous experimental tests,including three-point bending and torsion tests performed on key-socket frames,ensuring that the optimized designs meet practical performance requirements.A critical innovation of the framework is the development of the Adjacent Element Temperature-Driven Prestress Algorithm(AETDPA),which refines the prediction of mechanical failure and strength fitting.This algorithm has been shown to deliver mesh-independent accuracy,thereby enhancing the reliability of simulation results across various design iterations.The framework’s adaptability is further demonstrated by its ability to adjust optimization methods based on the unique geometry of each part,thus accelerating the overall design process while ensuring struc-tural integrity.In addition to its immediate applications in injection molding,the study explores the potential extension of this framework to metal additive manufacturing,opening new avenues for its use in advanced manufacturing technologies.Numerical simulations,including finite element analysis,support the experimental findings and confirm that the optimized designs provide a balanced combination of strength,durability,and efficiency.Furthermore,the integration challenges with existing injection molding practices are addressed,underscoring the framework’s scalability and industrial relevance.Overall,this hybrid topology optimization framework offers a computationally efficient and robust solution for advanced manufacturing applications,promising significant improvements in design efficiency,cost-effectiveness,and product performance.Future work will focus on further enhancing algorithm robustness and exploring additional applications across diverse manufacturing processes.
基金Open Access funding enabled and organized by Projekt DEALfinanced by the Deutsche Forschungsgemeinschaft(DFG)grant 470833544 to WK.
文摘The radula is a crucial adaptation for food-processing in molluscs.A deeper understanding of the interaction between the radula and the preferred food is lacking,complicating the inference of the precise ecological roles of radular structures.This study presents the first experimental set-up that allows to study the influence of the radular morphology,specifically the degree of tooth-tooth interlocking(so-called collective effect),on the feeding efficiency.For this purpose,physical 3D models of the teeth were designed using CAD software and 3D printing technique.The feeding efficiencies with models of different degree of interlocking were determined by tensile tests,pulling the models trough agar gels with different viscosities.The forces generated by the models and the masses of the removed gel fragments were determined.We found,that radular models with a high degree of tooth–tooth interlocking performed best as they were able to remove most agar.We additionally broke the teeth and determined,that the teeth with the highest degree of interlocking could resist to highest force.Overall,the study highlights the complex interplay between radular morphology and its ecological function,suggesting that even minor morphological alterations can significantly impact the efficiency and effectiveness of food gathering.Understanding these interactions cannot only shed light on the ecological adaptations of molluscs,but provide further insights into development of more effective grinding,scraping,and cleaning technical devices.
基金The Research Start-up Fund for Talents Introduction of Huaiyin Institute of Technology(Grant No.Z301B23517).
文摘The shear pin of the friction pendulum bearing(FPB)can be made of 40Cr steel.In conceptual design,the optimal cut-off point of the shear pin is predetermined,guiding the design of bridges isolated by FPBs to maximize their isolation performance.Current researches on the shear pins are mainly based on linear elastic models,neglecting their plasticity,damage,and fracture mechanical properties.To accurately predict its cutoff behavior,the elastic-plastic degradationmodel of 40Cr steel is indeed calibrated.For this purpose,the Ramberg-Osgoodmodel,the Bao-Wierzbicki damage initiation criterion,and the linear damage evolution criterion were selected to develop the elastic-plastic degradation model of 40Cr.Subsequently,parameter calibration of this model was performed through uniaxial tensile tests on two sets of six smooth,round bars with different diameters.Following this,finite element simulations were conducted for the pure shear test of grade 10.9 high-strength bolts made of 40Cr steel,aiming to verify the elasticplastic degradation model.The results showed that the failure modes and force-displacement curves simulated by the finite element method were in good agreement with the test results.Moreover,the error between the primary characteristic parameters(initial stiffness,peak load,fracture displacement,and absorbed energy)obtained by finite element calculation and the test values was within 15%.These results demonstrated that the calibration elastic-plastic degradation model of 40Cr steel can predict the cutoff of the shear pin.
基金supported by National Natural Science Foundation of China(Grant Nos.52174324,51974213 and 52204351)the China Postdoctoral Science Foundation(2022M722487)+1 种基金Open fund project(Grant No.FMRUlab23-05)supported by Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Educationsupport under the scope of the COMET program within the K2 Center“Integrated Computational Material,Process and Product Engineering(IC-MPPE)”(Project No.886385).
文摘Cryogenic steels,i.e.,steels with maximum toughness at particularly low temperature,are increasingly becoming the focus of research.Cryogenic steels are usually alloyed with 5%–9%nickel.Ni can also be substituted by manganese as an austenite former.These high-manganese cryogenic grades are a cost-effective alternative to nickel-alloyed steels for use in liquefied natural gas storage tanks.The Mn content can then be more than 20 wt.%and lead to problems in production,particularly in the continuous casting process.In continuous casting of high-Mn-grades,quality issues and even breakout may result from the initial solidification behavior of the steel grades at high temperatures.Hot cracks form when a critical load is exceeded during solidification,close to the solidus temperature of the steel.A selected high-Mn-steel grade was characterized with respect to liquidus and solidus temperatures by means of thermal analysis and computational thermodynamics.In addition,so-called submerged split chill tensile tests were carried out to further understand the crack sensitivity of the solidifying shell for high-manganese cryogenic steels.The results reveal the presence of coarse hot tears,and also,a high frequency of hot cracks was observed at the location with the maximum accumulated strain,which is in line with the applied cracking criterion of Pierer and Bernhard for this investigation.In summary,the initial solidification phase of continuous casting poses a high risk of cracking for high-manganese cryogenic steel.
基金Aeronautical Science Foundation of China （03H53048）
文摘The conventional forming limit diagram （FLD） is described as a plot of major strain versus minor strain. However, FLD is dependent on forming history and strain path. In the present study, a forming limit stress-based diagram （FLSD） has been adopted to predict the fracture limit of aluminum alloy （AA） 5052-O1 sheet. Nakazima test is simulated by plastic constitutive formula derived from the modified Gurson-Tvergaard-Needleman （GTN） model. An in situ tensile test with scanning electron microscope （SEM） is proposed to determine the parameters in GTN model. The damage evolution is observed and recorded, and the parameters of GTN model are identified through counting void fraction at three damage stages of AA5052-O 1. According to the experimental results, the original void volume fraction, the volume fraction of potential nucleated voids, the critical void volume fraction, the void volume fraction at the final failure of material are assigned as 0.002 918, 0.024 9, 0.030 103, 0.048 54, respectively. The stress and strain are obtained at the last loading step before crack. FLSD and FLD of AA5052-O 1 are plotted. Compared with the experimental Nakazima test and uniaxial tensile test, the predicted results show a good agreement. The parameters determined by in situ tensile test can be applied to the research of the forming limit for ductile metals.
