Urban railways are vital means of public transportation in Korea.More than 30%of metropolitan residents use the railways,and this proportion is expected to increase.To enhance safety,the government has mandated the in...Urban railways are vital means of public transportation in Korea.More than 30%of metropolitan residents use the railways,and this proportion is expected to increase.To enhance safety,the government has mandated the installation of closed-circuit televisions in all carriages by 2024.However,cameras still monitored humans.To address this limitation,we developed a dataset of risk factors and a smart detection system that enables an immediate response to any abnormal behavior and intensive monitoring thereof.We created an innovative learning dataset that takes into account seven unique risk factors specific to Korean railway passengers.Detailed data collection was conducted across the Shinbundang Line of the Incheon Transportation Corporation,and the Ui-Shinseol Line.We observed several behavioral characteristics and assigned unique annotations to them.We also considered carriage congestion.Recognition performance was evaluated by camera placement and number.Then the camera installation plan was optimized.The dataset will find immediate applications in domestic railway operations.The artificial intelligence algorithms will be verified shortly.展开更多
The state of the art is reviewed for the crashworthiness of railway vehicles in aspects of materials,energy absorbing structures,train collision simulation and experiments.The recoverable and nonreversible energy abso...The state of the art is reviewed for the crashworthiness of railway vehicles in aspects of materials,energy absorbing structures,train collision simulation and experiments.The recoverable and nonreversible energy absorbers are introduced for railway vehicles first.Metallic and non-metallic materials play a crucial role in the energy dissipation process.Thin-walled structures at vehicle ends are the main energy absorbers in train collisions,which include the deformation tube,crush box,deformable anti-climber and vehicle end structures.It is necessary to build a specific dynamic model for subway and high-speed trains,which includes gas-hydraulic buffers and energy absorption devices.Furthermore,train crashworthiness could be improved with the help of crash energy management.The train collision is commonly studied by numerical methods and experiments.The research method mainly depends on the primary purpose.The simulation depending on numerical methods should be validated by related experiments.The methods provide theoretical support for train crashworthy design.展开更多
Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct meas...Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct measurement or observation of adhesion condition for a railway vehicle in operation is quite demanding.Therefore,a proportional–integral controller,which operates simultaneously with a recently proposed swarm intelligencebased adhesion estimation algorithm,is proposed in this study.This approach provides determination of the adhesion optimum on the adhesion-slip curve so that a reference slip value for the controller can be determined according to the adhesion conditions between wheel and rail.To validate the methodology,a tram wheel test stand with an independently rotating wheel,which is a model of some low floor trams produced in Czechia,is considered.Results reveal that this new approach is more effective than a conventional controller without adhesion condition estimation.展开更多
This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration lase...This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration laser welding technology and laser-arc hybrid welding technology in manufacturing aluminum alloy body shell, stainless steel body shell and bogie. This paper also analyzes the application and development trend of three welding technologies in the future.展开更多
The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruisi...The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruising speed to hold,how long one should coast over a suitable space,and when to brake.Most approaches in literature and industry greatly simplify a lot of nonlinear effects,such that they ignore mostly the losses due to energy conversion in traction components and auxiliaries.To fill this research gap,a series of increasingly detailed nonlinear losses is described and modelled.We categorize an increasing detail in this representation as four levels.We study the impact of those levels of detail on the energy optimal speed trajectory.To do this,a standard approach based on dynamic programming is used,given constraints on total travel time.This evaluation of multiple test cases highlights the influence of the dynamic losses and the power consumption of auxiliary components on railway trajectories,also compared to multiple benchmarks.The results show how the losses can make up 50%of the total energy consumption for an exemplary trip.Ignoring them would though result in consistent but limited errors in the optimal trajectory.Overall,more complex trajectories can result in less energy consumption when including the complexity of nonlinear losses than when a simpler model is considered.Those effects are stronger when the trajectory includes many acceleration and braking phases.展开更多
In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LI...In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LIM）. And it is possible to operate the LIM propulsion system efficiently without a change of the LIM capacity through the airgap length control on the sloped rail. So, in this research, the authors introduce an airgap control system to control the airgap length which depends on the flatness of the secondary reaction plate when the LIM is operated, and design a rotary small-scaled LIM and its airgap control system before manufacturing the real system. Then, the authors analyze some characteristics of the LIM （thrust and normal force, input current, efficiency and power factor）, and through the LIM control modeling, the authors finally analyze an effect of the airgap-length control of the LIM by the airgap control system.展开更多
Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service en...Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service environment,they are extremely difficult to eliminate.A comprehensive overview of recent studies on the impact vibration behavior of railway vehicles was given in this paper.First,the sources of impact excitations were categorized in terms of wheel-rail contact irregularity,aerodynamic loads,and longitudinal impulses by train traction/braking.Then the main research approaches of vehicle impact vibration were briefly introduced in theoretical,experimental,and simulation aspects.Also,the impact vibration response characteristics of railway vehicles were categorized and examined in detail to various impact excitation sources.Finally,some attempts of using the railway vehicle vibration to detect track defects and the possible mitigation measures were outlined.展开更多
As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimiza...As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimization, becomes vital for successfully shaping the future energy-absorption structure. Physical impacting test and numerical simulation are the main methods to study the crashworthiness of railway vehicles at present. The end collision deformation area of the train can generally be divided into two kinds of structural design forms: integral absorbing structure design form and specific energy absorbing structure design form, and different energy-absorption structures introduced in this article can be equipped on different railway vehicles, so as to meet the balance of crashworthiness and economy. In pursuit of improving the capacity of energy dissipation in energy-absorption structures, studies are increasingly investigating multistage energy absorption systems, searching breakthrough when the energy dissipation capacity of the energy-absorption structure reaches its limit. In order to minimize injuries, a self-protective posture for occupants is also studied. Despite the abundance of energy-absorption structure research methods to-date, the problems of analysis and prediction during impact are still scarce, which is constituting one of many key challenges for the future.展开更多
A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle's structures.First,the structures are subject to a complicated random fatigue stress...A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle's structures.First,the structures are subject to a complicated random fatigue stressing history and this history should be determined by combining dynamic simulation and on-line inspection.Second,the random fatigue constitutions belong to an intrinsic fatigue phenomenon and a probabilistic model is developed to well describe them with two measurements of survival probability and confidence,similar model is also presented for the random stress-life rela-tions and extrapolated appropriately into Song fatigue life regime.Third,concept of the fatigue limit should be understood as the fatigue strength at a given fatigue life and a so-called local Basquin model method is proposed for measuring the random strengths.In addition,drawing and application methods of the Goodman-Smith diagram for integrally characterizing the random fatigue strengths are established in terms of ten kilometers.Fourth,a reliability stress-based method is constructed with a consideration of the random constitutive relations.These new advances form a new frame work for railway fatigue reliability design and analysis.展开更多
To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shi...To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shimming procedure is quite complex.Therefore,an effective and reliable method in application is developed in this paper.Firstly,the best regulation of spring load is solved based on a mechanical model of the secondary suspension system,providing a target for actual adjustment.To reveal the relationship between secondary spring load distribution and shim quantity sequence,a forecasting model is constructed and then modified experimentally with consideration of car body’s elastic deformation.Further,a gradient-based algorithm with a momentum operation is proposed for the load optimization.Effectiveness of the whole method has been verified on a test rig.It is experimentally confirmed that this research provides an important basis for achieving an optimal regulation of spring load distribution for multiple types of railway vehicles.展开更多
Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic ...Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic process modelling(DSPM)approach into dynamic simulation of the railway vehicle collision.This DSPM approach consists of two steps:(i)process description,four kinds of kernels are used to describe the uncertainty inherent in collision processes;(ii)solving,stochastic variational inferences and mini-batch algorithms can then be used to accelerate computations of stochastic processes.By applying DSPM,Gaussian process regression(GPR)and finite element(FE)methods to two collision scenarios(i.e.lead car colliding with a rigid wall,and the lead car colliding with another lead car),we are able to achieve a comprehensive analysis.The comparison between the DSPM approach and the FE method revealed that the DSPM approach is capable of calculating the corresponding confidence interval,simultaneously improving the overall computational efficiency.Comparing the DSPM approach with the GPR method indicates that the DSPM approach has the ability to accurately describe the dynamic response under unknown conditions.Overall,this research demonstrates the feasibility and usability of the proposed DSPM approach for stochastic dynamics simulation of the railway vehicle collision.展开更多
Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this stu...Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this study, the authors propose a method to efficiently simulate the kinematic characteristics of railroad vehicles depending on their speed zone. They utilized the function overloading function supported by a programming language and applied the fourth-order Lunge-Kutta method for dynamic simulation. By constructing an object model, the authors calculated vehicle characteristics and TPS and compared them with actual values, verifying that the developed model represents the real-life vehicle characteristics accurately. The study highlights potential improvements in automated driving and energy consumption optimization in the railway industry.展开更多
The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicato...The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicators among different standards requirements, and the requirements of each vehicle procurement contracts are also different. The design of air-conditioning become difficult above these. In this paper, the fresh air volume of different type railway vehicles is analyzed from health and equipment electricity consumption according to the railway vehicles air-conditioning system standard requirements in domestic and abroad. Some advises for designing air-conditioning system of railway vehicles through the fresh air volume calculation and comparison for domestic air-conditioning system of railway vehicles was provided.展开更多
The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to i...The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to increase,the railway vehicle gearbox is exposed to a more demanding operating environment.Under both internal and external excitations,the gearbox is prone to faults such as fatigue cracks,and broken teeth.It is crucial to detect these faults before they result in severe failures and accidents.Therefore,understanding the dynamics and fault diagnosis of railway vehicle gearbox is needed.At present,there is a lack of systematic review of railway vehicle gearbox dynamics and fault diagnosis.So,this paper systematically summarizes the research progress on railway vehicle gearbox dynamics and fault diagnosis.To this end,this paper first summarizes the latest research progress on the dynamics of railway vehicle gearboxes.The dynamics and vibration characteristics of the gearbox are summarized under internal and external excitations,as well as faulty conditions.Then,the stateof-the-art signal processing and artificial intelligence methods for fault diagnosis of railway vehicle gearboxes are reviewed.In the end,future research prospects are given.展开更多
Deep learning and fatigue life prediction remain focal research areas in rail vehicle engineering.This study addresses the vibration fatigue of wheelset lifting lug in Chengdu Metro Line 1 bogies,aiming to develop a f...Deep learning and fatigue life prediction remain focal research areas in rail vehicle engineering.This study addresses the vibration fatigue of wheelset lifting lug in Chengdu Metro Line 1 bogies,aiming to develop a fatigue life prediction method for critical bogie components using deep learning models and measured track load spectra.Extensive field tests on Chengdu Metro Line 1 were conducted to acquire acceleration and stress response data of the wheelset lifting lug,generating training samples for the neural network system.Component stress responses were calculated via time-domain track acceleration and validated against in-situ stress measurements.Results show that neural network-fitted dynamic stress values exhibit excellent consistency with measured data,with errors constrained within 5%.This study validates the proposed small-sample deep learning approach as an effective and accurate solution for fatigue life prediction of critical bogie components under operational load conditions.展开更多
Polygonisation is a common nonuniform wear phenomenon occurring in railway vehicle wheels and has a severe impact on the vehicle–track system,ride comfort,and lineside residents.This paper first summarizes periodic d...Polygonisation is a common nonuniform wear phenomenon occurring in railway vehicle wheels and has a severe impact on the vehicle–track system,ride comfort,and lineside residents.This paper first summarizes periodic defects of the wheels,including wheel polygonisation and wheel corrugation,occurring in railways worldwide.Thereafter,the effects of wheel polygonisation on the wheel–rail interaction,noise and vibration,and fatigue failure of the vehicle and track components are reviewed.Based on the different causes,the formation mechanisms of periodic wheel defects are classified into three categories:(1)initial defects of wheels,(2)natural vibration of the vehicle–track system,and(3)thermoelastic instability.In addition,the simulation methods of wheel polygonisation evolution and countermeasures to mitigate wheel polygonisation are presented.Emphasis is given to the characteristics,effects,causes,and solutions of wheel polygonisation in metro vehicles,locomotives,and highspeed trains in China.Finally,the guidance is provided on further understanding the formation mechanisms,monitoring technology,and maintenance criterion of wheel polygonisation.展开更多
Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specia...Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specialty of railway vehicle development in China, is presented. According to the developing process of railway vehicle, the research contents and developing method are pointed out. The integration between CAD and performance analysis software on dynamics and strength is mainly considered. In CAD environment, the properties for dynamics computing are extracted directly from the model and exported with model. This method can avoid data losing caused by model rebuilding in CAE software, and increase the direct dependence of product CAD. Then the vehicle model with properties will be used for real-time dynamics and kinematics analysis and simulation. Therefore, the strength of the parts can be analyzed. The results of dynamics and strength analysis will be fed back to optimize the design model. All operations are dispatched by a control platform, and all data are managed according to the principle of PDM. Testing results show this method is correct.展开更多
The 2DOF dynamic equations of the doable railway suspended vehicle for automatic transportation in the welding shop are established. The sensitivities are analyzed. The parameter design is researched in ADAMS in terms...The 2DOF dynamic equations of the doable railway suspended vehicle for automatic transportation in the welding shop are established. The sensitivities are analyzed. The parameter design is researched in ADAMS in terms of the inner railway radius, wheelbase, gauge, girder length of the doable railway suspended vehicle for automatic transportation in the welding product line. The mutual-restriction among the design variables is discussed and the selective ranges of the variables are confirmed. The result shows that the stability of the doable railway suspended vehicle for automatic transportation in the welding product line depends on parameters of the inner railway radius, wheelbase, gauge, girder length. The optimal results of the optimal objective and design variables have research significance for the virtual prototype of the doable suspension railway automation vehicle. The optimal results are input into the simulation model iteratively and the simulation results are fed back to the physical prototype. The veracity and reliability of peoformance forecast are improved so that the manufacture cost of the doable suspension railway automation vehicle is reduced significantly.展开更多
Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative mat...Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative materials can be combined in order to achieve this goal.In this framework,we propose the redesign and optimization process of the car body roof for a light rail vehicle,introducing a sandwich structure.Bonded joint was used as a fastening system.The project was carried out on a single car of a modern tram platform.This preliminary numerical work was developed in two main steps:redesign of the car body structure and optimization of the innovated system.Objective of the process was the mass reduction of the whole metallic structure,while the constraint condition was imposed on the first frequency of vibration of the system.The effect of introducing a sandwich panel within the roof assembly was evaluated,focusing on the mechanical and dynamic performances of the whole car body.A mass saving of 63%on the optimized components was achieved,corresponding to a 7.6%if compared to the complete car body shell.In addition,a positive increasing of 17.7%on the first frequency of vibration was observed.Encouraging results have been achieved in terms of weight reduction and mechanical behaviour of the innovated car body.展开更多
The nonlinear hunting stability of railway vehicles is studied theoretically and experimentally in this paper.The Hopf bifurcation point is determined throug...The nonlinear hunting stability of railway vehicles is studied theoretically and experimentally in this paper.The Hopf bifurcation point is determined through calculating the eigenvalues of the system linearization equations incorporating with the golden cut method.The bifurcated limit cycles are computed by use of the shooting method to solve the boundary value problem of the system differential equations.Experimental validation to the numerical results is carricd out by utilizing the full scale roller test rig.展开更多
基金supported by a Korean Agency for Infrastructure Technology Advancement(KAIA)grant funded by the Ministry of Land,Infrastructure and Transport(grant no.RS-2023-00239464).
文摘Urban railways are vital means of public transportation in Korea.More than 30%of metropolitan residents use the railways,and this proportion is expected to increase.To enhance safety,the government has mandated the installation of closed-circuit televisions in all carriages by 2024.However,cameras still monitored humans.To address this limitation,we developed a dataset of risk factors and a smart detection system that enables an immediate response to any abnormal behavior and intensive monitoring thereof.We created an innovative learning dataset that takes into account seven unique risk factors specific to Korean railway passengers.Detailed data collection was conducted across the Shinbundang Line of the Incheon Transportation Corporation,and the Ui-Shinseol Line.We observed several behavioral characteristics and assigned unique annotations to them.We also considered carriage congestion.Recognition performance was evaluated by camera placement and number.Then the camera installation plan was optimized.The dataset will find immediate applications in domestic railway operations.The artificial intelligence algorithms will be verified shortly.
基金Supported by National Natural Science Foundation of China(Grant Nos.52205085,52405087)National Key Research and Development Program of China(Grant Nos.2021YFB 3400703-06,2022YFB4301104).
文摘The state of the art is reviewed for the crashworthiness of railway vehicles in aspects of materials,energy absorbing structures,train collision simulation and experiments.The recoverable and nonreversible energy absorbers are introduced for railway vehicles first.Metallic and non-metallic materials play a crucial role in the energy dissipation process.Thin-walled structures at vehicle ends are the main energy absorbers in train collisions,which include the deformation tube,crush box,deformable anti-climber and vehicle end structures.It is necessary to build a specific dynamic model for subway and high-speed trains,which includes gas-hydraulic buffers and energy absorption devices.Furthermore,train crashworthiness could be improved with the help of crash energy management.The train collision is commonly studied by numerical methods and experiments.The research method mainly depends on the primary purpose.The simulation depending on numerical methods should be validated by related experiments.The methods provide theoretical support for train crashworthy design.
基金supported by University of Pardubice,Czechia,Eskisehir Technical University,Turkey,and Newcastle University,United Kingdom.
文摘Anti-slip control systems are essential for railway vehicle systems with traction.In order to propose an effective anti-slip control system,adhesion information between wheel and rail can be useful.However,direct measurement or observation of adhesion condition for a railway vehicle in operation is quite demanding.Therefore,a proportional–integral controller,which operates simultaneously with a recently proposed swarm intelligencebased adhesion estimation algorithm,is proposed in this study.This approach provides determination of the adhesion optimum on the adhesion-slip curve so that a reference slip value for the controller can be determined according to the adhesion conditions between wheel and rail.To validate the methodology,a tram wheel test stand with an independently rotating wheel,which is a model of some low floor trams produced in Czechia,is considered.Results reveal that this new approach is more effective than a conventional controller without adhesion condition estimation.
文摘This paper introduces the application of new automatic welding technologies in railway vehicles manufacturing industry, and presents the state of art of advanced friction stir welding technology, semi-penetration laser welding technology and laser-arc hybrid welding technology in manufacturing aluminum alloy body shell, stainless steel body shell and bogie. This paper also analyzes the application and development trend of three welding technologies in the future.
基金supported by Swiss Federal Office of Transport,the ETH foundation and via the grant RAILPOWER.
文摘The reduction of energy consumption is an increasingly important topic of the railway system.Energy-efficient train control(EETC)is one solution,which refers to mathematically computing when to accelerate,which cruising speed to hold,how long one should coast over a suitable space,and when to brake.Most approaches in literature and industry greatly simplify a lot of nonlinear effects,such that they ignore mostly the losses due to energy conversion in traction components and auxiliaries.To fill this research gap,a series of increasingly detailed nonlinear losses is described and modelled.We categorize an increasing detail in this representation as four levels.We study the impact of those levels of detail on the energy optimal speed trajectory.To do this,a standard approach based on dynamic programming is used,given constraints on total travel time.This evaluation of multiple test cases highlights the influence of the dynamic losses and the power consumption of auxiliary components on railway trajectories,also compared to multiple benchmarks.The results show how the losses can make up 50%of the total energy consumption for an exemplary trip.Ignoring them would though result in consistent but limited errors in the optimal trajectory.Overall,more complex trajectories can result in less energy consumption when including the complexity of nonlinear losses than when a simpler model is considered.Those effects are stronger when the trajectory includes many acceleration and braking phases.
文摘In general, it is important to operate the; airgap length uniformly for improving the system efficiency independent of the flatness of the reaction plate in a railway propulsion system by a linear induction motor （LIM）. And it is possible to operate the LIM propulsion system efficiently without a change of the LIM capacity through the airgap length control on the sloped rail. So, in this research, the authors introduce an airgap control system to control the airgap length which depends on the flatness of the secondary reaction plate when the LIM is operated, and design a rotary small-scaled LIM and its airgap control system before manufacturing the real system. Then, the authors analyze some characteristics of the LIM （thrust and normal force, input current, efficiency and power factor）, and through the LIM control modeling, the authors finally analyze an effect of the airgap-length control of the LIM by the airgap control system.
基金supported by the National Key Research and Development Program(Grant 2020YFA0710902)the National Natural Science Foundation of China(Grants 11772275,U19A20110)。
文摘Excessive vibrations of railway vehicles induced by dynamic impact loadings have a significant impact on train operating safety and stability;however,due to the complexity and diversity of railway lines and service environment,they are extremely difficult to eliminate.A comprehensive overview of recent studies on the impact vibration behavior of railway vehicles was given in this paper.First,the sources of impact excitations were categorized in terms of wheel-rail contact irregularity,aerodynamic loads,and longitudinal impulses by train traction/braking.Then the main research approaches of vehicle impact vibration were briefly introduced in theoretical,experimental,and simulation aspects.Also,the impact vibration response characteristics of railway vehicles were categorized and examined in detail to various impact excitation sources.Finally,some attempts of using the railway vehicle vibration to detect track defects and the possible mitigation measures were outlined.
基金Project(2018YFB1201701-08)supported by the National Key R&D Program of ChinaProject(ZLXD2017002)supported by the Strategic Leading Science and Technology Project of Central South University,ChinaProject(2019zzts145)supported by the Fundamental Research Funds for the Central Universities,China。
文摘As the application of energy-absorption structure reaches an unprecedented scale in both academia and industry, a reflection upon the state-of-the-art developments in the crashworthiness design and structural optimization, becomes vital for successfully shaping the future energy-absorption structure. Physical impacting test and numerical simulation are the main methods to study the crashworthiness of railway vehicles at present. The end collision deformation area of the train can generally be divided into two kinds of structural design forms: integral absorbing structure design form and specific energy absorbing structure design form, and different energy-absorption structures introduced in this article can be equipped on different railway vehicles, so as to meet the balance of crashworthiness and economy. In pursuit of improving the capacity of energy dissipation in energy-absorption structures, studies are increasingly investigating multistage energy absorption systems, searching breakthrough when the energy dissipation capacity of the energy-absorption structure reaches its limit. In order to minimize injuries, a self-protective posture for occupants is also studied. Despite the abundance of energy-absorption structure research methods to-date, the problems of analysis and prediction during impact are still scarce, which is constituting one of many key challenges for the future.
基金Selected from Proceedings of the 7th International Conference on Frontiers of Design and Manufacturing(ICFDM'2006)This project is supported by National Natural Science Foundation of China(No.50375130,No.50575189)+1 种基金Foundation for the Author of National Excellent Doctoral Dissertation of China(No.2002034)Program for New Century Excellent Talents in University,China(No.040890).
文摘A state-of-art review is given to the new advances on fatigue reliability design and analysis methods of Chinese railway vehicle's structures.First,the structures are subject to a complicated random fatigue stressing history and this history should be determined by combining dynamic simulation and on-line inspection.Second,the random fatigue constitutions belong to an intrinsic fatigue phenomenon and a probabilistic model is developed to well describe them with two measurements of survival probability and confidence,similar model is also presented for the random stress-life rela-tions and extrapolated appropriately into Song fatigue life regime.Third,concept of the fatigue limit should be understood as the fatigue strength at a given fatigue life and a so-called local Basquin model method is proposed for measuring the random strengths.In addition,drawing and application methods of the Goodman-Smith diagram for integrally characterizing the random fatigue strengths are established in terms of ten kilometers.Fourth,a reliability stress-based method is constructed with a consideration of the random constitutive relations.These new advances form a new frame work for railway fatigue reliability design and analysis.
基金Project(51305467)supported by the National Natural Science Foundation of ChinaProject(12JJ4050)supported by the Natural Science Foundation of Hunan Province,China
文摘To ensure running safety,the secondary spring loads of railway vehicles must be well equalized.Due to the coupling interactive effects of these hyper static suspended structures,the equalization adjustment through shimming procedure is quite complex.Therefore,an effective and reliable method in application is developed in this paper.Firstly,the best regulation of spring load is solved based on a mechanical model of the secondary suspension system,providing a target for actual adjustment.To reveal the relationship between secondary spring load distribution and shim quantity sequence,a forecasting model is constructed and then modified experimentally with consideration of car body’s elastic deformation.Further,a gradient-based algorithm with a momentum operation is proposed for the load optimization.Effectiveness of the whole method has been verified on a test rig.It is experimentally confirmed that this research provides an important basis for achieving an optimal regulation of spring load distribution for multiple types of railway vehicles.
基金supported by the National Key Research and Development Project(No.2019YFB1405401)the National Natural Science Foundation of China(No.5217120056)。
文摘Using stochastic dynamic simulation for railway vehicle collision still faces many challenges,such as high modelling complexity and time-consuming.To address the challenges,we introduce a novel data-driven stochastic process modelling(DSPM)approach into dynamic simulation of the railway vehicle collision.This DSPM approach consists of two steps:(i)process description,four kinds of kernels are used to describe the uncertainty inherent in collision processes;(ii)solving,stochastic variational inferences and mini-batch algorithms can then be used to accelerate computations of stochastic processes.By applying DSPM,Gaussian process regression(GPR)and finite element(FE)methods to two collision scenarios(i.e.lead car colliding with a rigid wall,and the lead car colliding with another lead car),we are able to achieve a comprehensive analysis.The comparison between the DSPM approach and the FE method revealed that the DSPM approach is capable of calculating the corresponding confidence interval,simultaneously improving the overall computational efficiency.Comparing the DSPM approach with the GPR method indicates that the DSPM approach has the ability to accurately describe the dynamic response under unknown conditions.Overall,this research demonstrates the feasibility and usability of the proposed DSPM approach for stochastic dynamics simulation of the railway vehicle collision.
文摘Automated operation and artificial intelligence technology have become essential for ensuring the safety, efficiency, and punctuality of railways, with applications such as ATO (Automatic Train Operation). In this study, the authors propose a method to efficiently simulate the kinematic characteristics of railroad vehicles depending on their speed zone. They utilized the function overloading function supported by a programming language and applied the fourth-order Lunge-Kutta method for dynamic simulation. By constructing an object model, the authors calculated vehicle characteristics and TPS and compared them with actual values, verifying that the developed model represents the real-life vehicle characteristics accurately. The study highlights potential improvements in automated driving and energy consumption optimization in the railway industry.
文摘The relevant standard requirements both in domestic and abroad provide the basis for designing air-conditioning system of railway vehicles present. However, there are great differences in the fresh air volume indicators among different standards requirements, and the requirements of each vehicle procurement contracts are also different. The design of air-conditioning become difficult above these. In this paper, the fresh air volume of different type railway vehicles is analyzed from health and equipment electricity consumption according to the railway vehicles air-conditioning system standard requirements in domestic and abroad. Some advises for designing air-conditioning system of railway vehicles through the fresh air volume calculation and comparison for domestic air-conditioning system of railway vehicles was provided.
基金sponsored by the National Natural Science Foundation of China(Grant#52375115)Shanghai Rising-Star Program(Grant#22YF1450500)Fundamental Research Funds for the Central Universities.Reviewers’and the editor’s efforts are also much appreciated.
文摘The railway vehicle gearbox is an important part of the railway vehicle traction transmission system which ensures the smooth running of railway vehicles.However,as the running speed of railway vehicles continues to increase,the railway vehicle gearbox is exposed to a more demanding operating environment.Under both internal and external excitations,the gearbox is prone to faults such as fatigue cracks,and broken teeth.It is crucial to detect these faults before they result in severe failures and accidents.Therefore,understanding the dynamics and fault diagnosis of railway vehicle gearbox is needed.At present,there is a lack of systematic review of railway vehicle gearbox dynamics and fault diagnosis.So,this paper systematically summarizes the research progress on railway vehicle gearbox dynamics and fault diagnosis.To this end,this paper first summarizes the latest research progress on the dynamics of railway vehicle gearboxes.The dynamics and vibration characteristics of the gearbox are summarized under internal and external excitations,as well as faulty conditions.Then,the stateof-the-art signal processing and artificial intelligence methods for fault diagnosis of railway vehicle gearboxes are reviewed.In the end,future research prospects are given.
基金supported by the CRRC Original Technology TenYear Cultivation Program(Grant No.2022CYY007)。
文摘Deep learning and fatigue life prediction remain focal research areas in rail vehicle engineering.This study addresses the vibration fatigue of wheelset lifting lug in Chengdu Metro Line 1 bogies,aiming to develop a fatigue life prediction method for critical bogie components using deep learning models and measured track load spectra.Extensive field tests on Chengdu Metro Line 1 were conducted to acquire acceleration and stress response data of the wheelset lifting lug,generating training samples for the neural network system.Component stress responses were calculated via time-domain track acceleration and validated against in-situ stress measurements.Results show that neural network-fitted dynamic stress values exhibit excellent consistency with measured data,with errors constrained within 5%.This study validates the proposed small-sample deep learning approach as an effective and accurate solution for fatigue life prediction of critical bogie components under operational load conditions.
基金the National Natural Science Foundation of China(Grant Nos.51875484,U1734201,51805450,51775455,U1434201 and 51475390)the Science and Technology Program of Sichuan Province of China(Grant No.2020YFQ0024)+1 种基金the Scientific Research Foundation of the State Key Laboratory of Traction Power of Southwest Jiaotong University(Grant Nos.2020TPL-T03 and 2020TPL-T12)China Postdoctoral Science Foundation(Grant No.2020M673281).
文摘Polygonisation is a common nonuniform wear phenomenon occurring in railway vehicle wheels and has a severe impact on the vehicle–track system,ride comfort,and lineside residents.This paper first summarizes periodic defects of the wheels,including wheel polygonisation and wheel corrugation,occurring in railways worldwide.Thereafter,the effects of wheel polygonisation on the wheel–rail interaction,noise and vibration,and fatigue failure of the vehicle and track components are reviewed.Based on the different causes,the formation mechanisms of periodic wheel defects are classified into three categories:(1)initial defects of wheels,(2)natural vibration of the vehicle–track system,and(3)thermoelastic instability.In addition,the simulation methods of wheel polygonisation evolution and countermeasures to mitigate wheel polygonisation are presented.Emphasis is given to the characteristics,effects,causes,and solutions of wheel polygonisation in metro vehicles,locomotives,and highspeed trains in China.Finally,the guidance is provided on further understanding the formation mechanisms,monitoring technology,and maintenance criterion of wheel polygonisation.
基金supported by National Science Found for Distinguished Young Scholars of China (No.50525518).
文摘Virtual prototype is an important idea to resolve design problems of railway vehicle. A different development method, which is based on national product and autonomous development, and would like to reflect the specialty of railway vehicle development in China, is presented. According to the developing process of railway vehicle, the research contents and developing method are pointed out. The integration between CAD and performance analysis software on dynamics and strength is mainly considered. In CAD environment, the properties for dynamics computing are extracted directly from the model and exported with model. This method can avoid data losing caused by model rebuilding in CAE software, and increase the direct dependence of product CAD. Then the vehicle model with properties will be used for real-time dynamics and kinematics analysis and simulation. Therefore, the strength of the parts can be analyzed. The results of dynamics and strength analysis will be fed back to optimize the design model. All operations are dispatched by a control platform, and all data are managed according to the principle of PDM. Testing results show this method is correct.
基金Supported by Country Innovative Fund Project(05C26112200399)
文摘The 2DOF dynamic equations of the doable railway suspended vehicle for automatic transportation in the welding shop are established. The sensitivities are analyzed. The parameter design is researched in ADAMS in terms of the inner railway radius, wheelbase, gauge, girder length of the doable railway suspended vehicle for automatic transportation in the welding product line. The mutual-restriction among the design variables is discussed and the selective ranges of the variables are confirmed. The result shows that the stability of the doable railway suspended vehicle for automatic transportation in the welding product line depends on parameters of the inner railway radius, wheelbase, gauge, girder length. The optimal results of the optimal objective and design variables have research significance for the virtual prototype of the doable suspension railway automation vehicle. The optimal results are input into the simulation model iteratively and the simulation results are fed back to the physical prototype. The veracity and reliability of peoformance forecast are improved so that the manufacture cost of the doable suspension railway automation vehicle is reduced significantly.
文摘Rolling stock manufacturers are finding structural solutions to reduce power required by the vehicles,and the lightweight design of the car body represents a possible solution.Optimization processes and innovative materials can be combined in order to achieve this goal.In this framework,we propose the redesign and optimization process of the car body roof for a light rail vehicle,introducing a sandwich structure.Bonded joint was used as a fastening system.The project was carried out on a single car of a modern tram platform.This preliminary numerical work was developed in two main steps:redesign of the car body structure and optimization of the innovated system.Objective of the process was the mass reduction of the whole metallic structure,while the constraint condition was imposed on the first frequency of vibration of the system.The effect of introducing a sandwich panel within the roof assembly was evaluated,focusing on the mechanical and dynamic performances of the whole car body.A mass saving of 63%on the optimized components was achieved,corresponding to a 7.6%if compared to the complete car body shell.In addition,a positive increasing of 17.7%on the first frequency of vibration was observed.Encouraging results have been achieved in terms of weight reduction and mechanical behaviour of the innovated car body.
文摘The nonlinear hunting stability of railway vehicles is studied theoretically and experimentally in this paper.The Hopf bifurcation point is determined through calculating the eigenvalues of the system linearization equations incorporating with the golden cut method.The bifurcated limit cycles are computed by use of the shooting method to solve the boundary value problem of the system differential equations.Experimental validation to the numerical results is carricd out by utilizing the full scale roller test rig.
