Integrating Bayesian Optimization with Volume of Fluid (VOF) simulations, this work aims to optimize the operational conditions and geometric parameters of T-junction microchannels for target droplet sizes. Bayesian O...Integrating Bayesian Optimization with Volume of Fluid (VOF) simulations, this work aims to optimize the operational conditions and geometric parameters of T-junction microchannels for target droplet sizes. Bayesian Optimization utilizes Gaussian Process (GP) as its core model and employs an adaptive search strategy to efficiently explore and identify optimal combinations of operational parameters within a limited parameter space, thereby enabling rapid optimization of the required parameters to achieve the target droplet size. Traditional methods typically rely on manually selecting a series of operational parameters and conducting multiple simulations to gradually approach the target droplet size. This process is time-consuming and prone to getting trapped in local optima. In contrast, Bayesian Optimization adaptively adjusts its search strategy, significantly reducing computational costs and effectively exploring global optima, thus greatly improving optimization efficiency. Additionally, the study investigates the impact of rectangular rib structures within the T-junction microchannel on droplet generation, revealing how the channel geometry influences droplet formation and size. After determining the target droplet size, we further applied Bayesian Optimization to refine the rib geometry. The integration of Bayesian Optimization with computational fluid dynamics (CFD) offers a promising tool and provides new insights into the optimal design of microfluidic devices.展开更多
Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro...Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.展开更多
This article aims tomodel and analyze the heat and fluid flow characteristics of a carboxymethyl cellulose(CMC)nanofluid within a convergent-divergent shaped microchannel(Two-dimensional).The base fluid,water+CMC(0.5%...This article aims tomodel and analyze the heat and fluid flow characteristics of a carboxymethyl cellulose(CMC)nanofluid within a convergent-divergent shaped microchannel(Two-dimensional).The base fluid,water+CMC(0.5%),is mixed with CuO and Al2O3 nanoparticles at volume fractions of 0.5%and 1.5%,respectively.The research is conducted through the conjugate usage of experimental and theoretical models to represent more realistic properties of the non-Newtonian nanofluid.Three types of microchannels including straight,divergent,and convergent are considered,all having the same length and identical inlet cross-sectional area.Using ANSYS FLUENT software,Navier-Stokes equations are solved for the laminar flow of the non-Newtonian nanofluid.The study examines the effects of Reynolds number,nanoparticle concentration and type,and microchannel geometry on flow and heat transfer.The results prove that the alumina nanoparticles outperform copper oxide in increasing the Nusselt number at a 0.5% volume fraction,while copper oxide nanoparticles excel at a 1.5%volume fraction.Moreover,in the selected case study,as the Reynolds number increases from 100 to 500,the Nusselt number rises by 56.26% in straight geometry,52.93% in divergent geometry,and 59.10%in convergent geometry.Besides,the Nusselt number enhances by 18.75% when transitioning from straight to convergent geometry at a Reynolds number of 500,and by 19.81%at a Reynolds number of 1000.Finally,the results of the research depict that the use of thermophysical properties derived from the experimental achievements,despite creating complexity in the modeling and the solution method,leads to more accurate and realistic outputs.展开更多
The self-healing function is considered one of the effective ways to address structural damage and improve interfacial bonding in Energetic composite materials(ECMs).However,the currently prepared ECMs with self-heali...The self-healing function is considered one of the effective ways to address structural damage and improve interfacial bonding in Energetic composite materials(ECMs).However,the currently prepared ECMs with self-healing function have problems such as irregular particle shape and uneven distribution of components,which affect the efficient play of self-healing function.In this paper,HMX-based energetic microspheres with self-healing function were successfully prepared by microchannel technology,which showed excellent self-healing effect in both Polymer-bonded explosives(PBXs)and Composite solid propellants(CSPs).The experimental results show that the HMX-based energetic microspheres with different binder contents prepared by microchannel technology show regular shape,HMX crystal particles are uniformly wrapped by self-healing binder(GAPU).When the content of GAPU in HMX-based energetic microspheres is 10%,PBXs show excellent self-healing effect and mechanical safety is improved by 400%(raw HMX vs S4,5 J vs 25 J).As a high-energy component,the burning rate of CSPs is increased by 359.4%,the time(burning temperature>1700℃)is prolonged by 333.3%,and the maximum impulse force is increased by 107.3%(CSP-H vs CSP-S4,0.84 mm/s vs 3.87 mm/s,0.06 s vs 0.26 s,0.82 m N vs 1.70 m N).It also has excellent storage performance.The preparation of HMX-based energetic microspheres with self-healing function by microchannel technology provides a new strategy to improve the storage performance of ECMs and the combustion performance of CSPs.展开更多
Flow velocity uniformity of the microchannel plate is a major factor affecting the performance of microchannel devices.In order to improve the velocity distribution uniformity of the microchannel plate,we designed two...Flow velocity uniformity of the microchannel plate is a major factor affecting the performance of microchannel devices.In order to improve the velocity distribution uniformity of the microchannel plate,we designed two new microchannel structures:V-type and A-type.The effects of various structural parameters of the manifolds on the velocity distribution are reported.The V-type and A-type microchannel plates had a more uniform velocity distribution compared to the Z-type microchannel plate.The final result showed that it is beneficial for the V-type microchannel plate to obtain a more uniform velocity distribution when the manifold structure parameters are X_(in)=-1,X_(out)=0,Y_(in)=10,Y_(out)=6,Hin=4,H_(out)=1,and R=0.5.展开更多
The design and manufacturing of microchannels are crucial aspects of modern micro/nanomanufacturing processes,offering a versatile platform for manipulating and driving micro/nanoparticles or cells.In this study,we pr...The design and manufacturing of microchannels are crucial aspects of modern micro/nanomanufacturing processes,offering a versatile platform for manipulating and driving micro/nanoparticles or cells.In this study,we propose a method for manufacturing microchannels using optically induced dielectrophoresis technology to induce the polymerization of polyethylene glycol diacrylate solution.To overcome limitations related to the light intensity energy and the size of intact microchannels,we design and manufacture microstructures of various shapes with a height of 4µm.Additionally,we simulate and analyze the movement of and forces acting on polystyrene(PS)microspheres at different spatial positions within the microchannels.Finally,we successfully demonstrate applications involving the transport of PS microspheres in custom-fabricated microchannels.This novel biocompatible microchannel manufacturing method is simple and non-biotoxic.It provides a new approach for simulating physiological environments in vitro and cultivating and manipulating cells.展开更多
With the increasing miniaturization of systems and surging demand for power density,accurate prediction and control of two-phase flow pressure drop have become a core challenge restricting the performance of microchan...With the increasing miniaturization of systems and surging demand for power density,accurate prediction and control of two-phase flow pressure drop have become a core challenge restricting the performance of microchannel heat exchangers.Pressure drop,a critical hydraulic characteristic,serves as both a natural constraint for cooling systems and determines the power required to pump the working fluid through microchannels.This paper reviews the characteristics,prediction models,and optimization measures of two-phase flow pressure drop for low-boiling-point working fluids in microchannels.It systematically analyzes key influencing factors such as fluid physical properties,operating conditions,channel geometry,and flow patterns,and discusses the complex mechanisms of pressure drop under the coupling effect of multi-physical fields.Mainstream prediction models are reviewed:the homogeneous flow model simplifies calculations but shows large deviations at low quality;the separated flow model considers interphase interactions and can be applied to micro-scales after modification;the flow-pattern-based model performs zoned modeling but relies on subjective classification;machine learning improves prediction accuracy but faces the“black-box”problem.In terms of optimization,channel designs are improved through porous structures and micro-rib arrays,and flow rate distribution is optimized using splitters to balance pressure drop and heat transfer performance.This study provides theoretical support for microchannel thermal management in high-power-density devices.展开更多
In this study,the flow boiling characteristics of R1234yf in parallel microchannels were experimentally investigated.The experiments were conducted with heat flux from 0 to 550 kW/m^(2),mass flux of 434,727,and 1015 k...In this study,the flow boiling characteristics of R1234yf in parallel microchannels were experimentally investigated.The experiments were conducted with heat flux from 0 to 550 kW/m^(2),mass flux of 434,727,and 1015 kg/(m2 s),saturation temperatures of 293,298,and 303 K,and inlet sub-cooling of 5,10,and 15 K.The analysis of the experimental results provides the following conclusions:a reduced mass flux and lower subcooling correspond to a diminished degree of superheat at the boiling inception wall;conversely,an elevated saturation temperature results in a reduced amount of superheat at the boiling inception wall.Furthermore,an increase in sub-cooling and saturation temperature will enhance heat transfer efficiency.The wall temperature is mostly influenced by variations in saturation temperature and is minimally related to changes in mass flux and subcooling degree.An increase in mass flux results in a greater pressure drop attributed to heightened frictional pressure loss.The variation in pressure drop with respect to sub-cooling is minimal,while an increased saturation temperature correlates with a reduced pressure drop due to the formation of smaller bubbles and lowered frictional pressure loss at high saturation pressures.This study thoroughly examines and summarizes the effects of mass flow rate,saturation temperature,and subcooling on the flow-boiling heat transfer and pressure drop characteristics of R1234yf.Furthermore,the new correlation has 93.42%of the predicted values fall within a 15%mean absolute error,exhibiting a mean absolute error of 5.75%.It provides a superior method for predicting the flow-boiling heat transfer coefficients of R1234yf in the heat sink of parallel microchannels compared to existing correlations.展开更多
An Fe-doped bimetallic ZnFe-MOF precursor was prepared using a microchannel reactor,and carbonization was conducted to synthesize a bimetallic catalyst(ZnFe-NC).The fundamental reason for the efficient activity of the...An Fe-doped bimetallic ZnFe-MOF precursor was prepared using a microchannel reactor,and carbonization was conducted to synthesize a bimetallic catalyst(ZnFe-NC).The fundamental reason for the efficient activity of the catalyst was determined through an in-depth analysis of its structural composition and close correlation with the oxygen reduction reaction(ORR).The ZnFe-NC catalyst maintains a stable truncated rhombohedral morphology and a rich microporous structure,exhibiting excellent ORR activity and long-term stability.The experimental results show that compared with the reversible hydrogen electrode,it has a high half-wave potential of 0.902 V(E_(1/2)),retains 94%of activity after 35,000 s of stability testing,and exhibits significant methanol tolerance in alkaline media.Density functional theory calculations confirm the synergistic effect between the Zn and Fe sites.Furthermore,the results indicate that the interaction between ZnFe-N_(6)coordination structures reduces the reaction energy barrier,thus enhancing intermediate adsorption during the ORR.展开更多
This study numerically investigates the locomotion of active matter over a circular cylinder in a confined microchannel.We consider the effects of cylinder size,swimming Reynolds number on the motion characteristic of...This study numerically investigates the locomotion of active matter over a circular cylinder in a confined microchannel.We consider the effects of cylinder size,swimming Reynolds number on the motion characteristic of three kinds of swimmers.The swimmer’s motion over a cylinder in a microchannel can be classified into seven modes.The cylinder diameter and swimming Reynolds number have no impact on the motion mode of neutral swimmers.When approaching the cylinder,pullers mainly perform periodic motion near the left side of cylinder,the pushers primarily perform periodic motion near the right side of cylinder.The mechanism of the periodic motion is mainly induced by the hydrodynamic interaction between the cylinder,channel walls,and the pressure near the swimmer.As cylinder diameter increases,pushers are more likely to exhibit periodic motion on the surface of cylinder than the pullers.Puller is unable to stabilize on the surface of cylinder at low Reynolds number,it migrates to the right side of cylinder at high Reynolds number,showing a pattern opposite to that observed for pushers.The results provide a possible new path for controlling active matter in microfluidic devices.展开更多
Flow boiling in open microchannels offers highly efficient heat transfer performance and has attracted increasing attention in the fields of heat transfer and thermalmanagement of electronic devices in recent years.Ho...Flow boiling in open microchannels offers highly efficient heat transfer performance and has attracted increasing attention in the fields of heat transfer and thermalmanagement of electronic devices in recent years.However,the continuous rise in power density of electronic components imposesmore stringent requirements on the heat transfer capability of microchannel flow boiling.HFE-7100,a dielectric coolant with favorable thermophysical properties,has become a focal point of research for enhancing flow boiling performance in open microchannels.The flow boiling heat transfer performance ofHFE-7100 was investigated in this study by fabricating micro-nano composite structures on the bottom surface of open microchannels using laser ablation technology.Based on visualization results,a comparative analysis was conducted on the bubble dynamics and flow pattern characteristics of HFE-7100 flow boiling in micronano structured open microchannels(MNSOMC)and smooth-surface open microchannels(SSOMC),to elucidate the enhancement mechanism of micro-nano structures on flow boiling heat transfer in open microchannels.The results indicate that the surface structures and strong wettability of MNSOMC accelerated bubble nucleation and departure.Moreover,bubbles in the channel tended to coalesce along the flow direction,forming elongated slug bubbles with high aspect ratios,which enabled efficient thin film evaporation in conjunction with intense nucleate boiling,thereby significantly enhancing flow boiling heat transfer.Under the experimental conditions of this study,the maximum enhancements in the heat transfer coefficient(HTC)and critical heat flux(CHF)of HFE-7100 inMNSOMC were 33.4%and 133.1%,respectively,with the CHF reaching up to 1542.3 kW⋅m^(−2).Furthermore,due to the superior wettability and capillary wicking capability of the micro-nano composite structures,the significant enhancement in flow boiling heat transfer was achieved without incurring a noticeable pressure drop penalty.展开更多
Combining the advantages of high efficiency,low-pressure drop,and large throughput,the pore arrayenhanced tube-in-tube microchannel(PA-TMC) is a promising microreactor for industrial applications.However,most of the m...Combining the advantages of high efficiency,low-pressure drop,and large throughput,the pore arrayenhanced tube-in-tube microchannel(PA-TMC) is a promising microreactor for industrial applications.However,most of the mass transfer takes place in the upstream pore region,while the contribution of the downstream annulus is limited.In this work,helical wires were introduced into the annulus by adhering to the outer surface of the inner tube.Mixing behavior and mass transfer of liquid-liquid twophase flow in PA-TMC with different helical wires have been systematically studied by a combination of experiments and volume of fluid(VOF) method.The introduction of helical wires improves the overall volumetric mass transfer coefficient KLa by up to 133% and the mass transfer efficiency E by up to 117%.The simulation results show that the helical wire brings extra phase mixing regions and increases the specific interface area,while accelerating the fluid flow and expanding the area of enhanced turbulent dissipation rate.Influences of helical wires in various configurations are compared by the comprehensive index I concerning the pressure drop and mass transfer performance simultaneously and a new correlation between KLa and specific energy consumption φ is proposed.This research deepens the understanding of the mixing behavior and mass transfer in the PA-TMCs and provides practical experience for the process intensification of microchannel reactors.展开更多
The repeated volume variation of lithium(Li)metal anode(LMA)upon Li^(+) plating/stripping,the volatile interface between Li and the electrolyte,and the incessant growth of Li dendrites on Li metal surface have severel...The repeated volume variation of lithium(Li)metal anode(LMA)upon Li^(+) plating/stripping,the volatile interface between Li and the electrolyte,and the incessant growth of Li dendrites on Li metal surface have severely hindered the practical application of Li in constructing high energy-density Li metal batteries(LMBs).Herein,a novel Li host(3D ZnO/CNTs/Cu)featuring ordered microchannels and lithiophilic ZnO species on the inner walls of the microchannels is introduced,which induces the uniform Li^(+) deposition into the microchannels and finally suppresses the formation of Li dendrites.The stable structure of the fabricated 3D Li host can adapt to volume variations upon Li^(+) plating/stripping,thereby enhancing electrochemical performances.Symmetric cells with the 3D ZnO/CNTs/Cu@Li anode exhibited long cycle stability at areal current densities of 0.5 and 2 mA cm^(-2);Full cells maintained a reversible discharge capacity of 105 mAh g^(-1) after 400 cycles at 1C with a capacity retention of 70%.Meanwhile,ex-situ SEM observations proved that the 3D ZnO/CNTs/Cu@Li anode can keep the structural integrity during charging/discharging(or plating/stripping).This work suggested that lithiophilic nanochannels in the Li host can significantly improve the electrochemical performance and safety of LMBs.展开更多
The heat generation of electronic devices is increasing dramatically,which causes a serious bottleneck in the thermal management of electronics,and overheating will result in performance deterioration and even device ...The heat generation of electronic devices is increasing dramatically,which causes a serious bottleneck in the thermal management of electronics,and overheating will result in performance deterioration and even device damage.With the development of micro-machining technologies,the microchannel heat sink(MCHS)has become one of the best ways to remove the considerable amount of heat generated by high-power electronics.It has the advantages of large specific surface area,small size,coolant saving and high heat transfer coefficient.This paper comprehensively takes an overview of the research progress in MCHSs and generalizes the hotspots and bottlenecks of this area.The heat transfer mechanisms and performances of different channel structures,coolants,channel materials and some other influencing factors are reviewed.Additionally,this paper classifies the heat transfer enhancement technology and reviews the related studies on both the single-phase and phase-change flow and heat transfer.The comprehensive review is expected to provide a theoretical reference and technical guidance for further research and application of MCHSs in the future.展开更多
Three-dimensional(3D)hydrogel models play a crucial role in tissue engineering for promoting tissue regeneration.A biomimetic microchannel network system in the 3D hydrogel model is necessary for optimal cellular func...Three-dimensional(3D)hydrogel models play a crucial role in tissue engineering for promoting tissue regeneration.A biomimetic microchannel network system in the 3D hydrogel model is necessary for optimal cellular function.This report describes the preparation of a biomimetic hydrogel scaffold with an internal microchannel network,using electrospinning techniques and the sacrificial template method for 3D cell culture.Microchannels and cavities were created within the gelatin methacryloyl(GelMA)hydrogel by sacrificing polyvinyl alcohol(PVA)electrospun fibers(>10µm),resulting in the creation of microvessel-like channels.Mechanical characterizations,swelling properties,and biodegradation analysis were conducted to investigate the feasibility of a biomimetic microchannel network hydrogel scaffold for 3D cell culture applications.Compared to pure GelMA hydrogel,the hydrogel with microchannels promoted cell proliferation,adhesion,and endothelial tube formation.Moreover,the results confirmed that the biomimetic microchannel network scaffold had a major impact on the distribution and arrangement of human umbilical vein endothelial cells(HUVECs)and can enable the formation of artificial microvasculature by the culture of HUVECs and cell media perfusion.展开更多
The aim of this study is to numerically investigate the impact of boundary slip on electroosmotic flow(EOF) in curved rectangular microchannels. Navier slip boundary conditions were employed at the curved microchannel...The aim of this study is to numerically investigate the impact of boundary slip on electroosmotic flow(EOF) in curved rectangular microchannels. Navier slip boundary conditions were employed at the curved microchannel walls. The electric potential distribution was governed by the Poisson–Boltzmann equation, whereas the velocity distribution was determined by the Navier–Stokes equation. The finite-difference method was employed to solve these two equations. The detailed discussion focuses on the impact of the curvature ratio, electrokinetic width, aspect ratio and slip length on the velocity. The results indicate that the present problem is strongly dependent on these parameters. The results demonstrate that by varying the dimensionless slip length from 0.001 to 0.01 while maintaining a curvature ratio of 0.5 there is a twofold increase in the maximum velocity. Moreover, this increase becomes more pronounced at higher curvature ratios. In addition, the velocity difference between the inner and outer radial regions increases with increasing slip length. Therefore, the incorporation of the slip boundary condition results in an augmented velocity and a more non-uniform velocity distribution. The findings presented here offer valuable insights into the design and optimization of EOF performance in curved hydrophobic microchannels featuring rectangular cross-sections.展开更多
Here we demonstrate the proof-of-concept for microchannel reactive distillation for alcohol-to-jet application:combining ethanol/water separation and ethanol dehydration in one unit operation.Ethanol is first distille...Here we demonstrate the proof-of-concept for microchannel reactive distillation for alcohol-to-jet application:combining ethanol/water separation and ethanol dehydration in one unit operation.Ethanol is first distilled into the vapor phase,converted to ethylene and water,and then the water co-product is condensed to shift the reaction equilibrium.Process intensification is achieved through rapid mass transfer-ethanol stripping from thin wicks using novel microchannel architectures-leading to lower residence time and improved separation efficiency.Energy savings are realized with integration of unit operations.For example,heat of condensing water can offset vaporizing ethanol.Furthermore,the dehydration reaction equilibrium shifts towards completion by immediate removal of the water byproduct upon formation while maintaining aqueous feedstock in the condensed phase.For aqueous ethanol feedstock(40%_w),71% ethanol conversion with 91% selectivity to ethylene was demonstrated at 220℃,600psig,and 0.28 h^(-1) wt hour space velocity.2.7 stages of separation were also demonstrated,under these conditions,using a device length of 8.3 cm.This provides a height equivalent of a theoretical plate(HETP),a measure of separation efficiency,of ^(3).3 cm.By comparison,conventional distillation packing provides an HETP of ^(3)0 cm.Thus,9,1 × reduction in HETP was demonstrated over conventional technology,providing a means for significant energy savings and an example of process intensification.Finally,preliminary process economic analysis indicates that by using microchannel reactive distillation technology,the operating and capital costs for the ethanol separation and dehydration portion of an envisioned alcoholto-jet process could be reduced by at least 35% and 55%,respectively,relative to the incumbent technology,provided future improvements to microchannel reactive distillation design and operability are made.展开更多
The objective of this investigation is to assess the effect of obstacles on numerical heat transfer and fluid flow momentum in a rectangular microchannel(MC).Two distinct configurations were studied:one without obstac...The objective of this investigation is to assess the effect of obstacles on numerical heat transfer and fluid flow momentum in a rectangular microchannel(MC).Two distinct configurations were studied:one without obstacles and the other with alternating obstacles placed on the upper and lower walls.The research utilized the thermal lattice Boltzmann method(LBM),which solves the energy and momentum equations of fluids with the BGK approximation,implemented in a Python coding environment.Temperature jump and slip velocity conditions were utilized in the simulation for the MC and extended to all obstacle boundaries.The study aims to analyze the rarefaction effect,with Knudsen numbers(Kn)of 0.012,0.02,and 0.05.The outcomes indicate that rarefaction has a significant impact on the velocity and temperature distribution.The presence of nine obstacles led to slower fluid movement inside the microchannel MC,resulting in faster cooling at the outlet.In MCs with obstacles,the rarefaction effect plays a crucial role in decreasing the Nusselt number(Nu)and skin friction coefficient(Cf).Furthermore,the study demonstrated that the obstacles played a crucial role in boosting fluid flow and heat transfer in the MC.The findings suggest that the examined configurations could have potential applications as cooling technologies in micro-electro-mechanical systems and microdevice applications.展开更多
Shear-thinning fluids have been widely used in microfluidic systems,but their internal flow mechanism is still unclear.Therefore,in this paper,molecular dynamics simulations are used to study the laminar flow of shear...Shear-thinning fluids have been widely used in microfluidic systems,but their internal flow mechanism is still unclear.Therefore,in this paper,molecular dynamics simulations are used to study the laminar flow of shear-thinning fluid in a microchannel.We validated the feasibility of our simulation method by evaluating the mean square displacement and Reynolds number of the solution layers.The results show that the change rule of the fluid system's velocity profile and interaction energy can reflect the shear-thinning characteristics of the fluids.The velocity profile resembles a top-hat shape,intensifying as the fluid's power law index decreases.The interaction energy between the wall and the fluid decreases gradually with increasing velocity,and a high concentration of non-Newtonian fluid reaches a plateau sooner.Moreover,the velocity profile of the fluid is related to the molecule number density distribution and their values are inversely proportional.By analyzing the radial distribution function,we found that the hydrogen bonds between solute and water molecules weaken with the increase in velocity.This observation offers an explanation for the shear-thinning phenomenon of the non-Newtonian flow from a micro perspective.展开更多
Continuous-flow microchannels are widely employed for synthesizing various materials,including nanoparticles,polymers,and metal-organic frameworks(MOFs),to name a few.Microsystem technology allows precise control over...Continuous-flow microchannels are widely employed for synthesizing various materials,including nanoparticles,polymers,and metal-organic frameworks(MOFs),to name a few.Microsystem technology allows precise control over reaction parameters,resulting in purer,more uniform,and structurally stable products due to more effective mass transfer manipulation.However,continuous-flow synthesis processes may be accompanied by the emergence of spatial convective structures initiating convective flows.On the one hand,convection can accelerate reactions by intensifying mass transfer.On the other hand,it may lead to non-uniformity in the final product or defects,especially in MOF microcrystal synthesis.The ability to distinguish regions of convective and diffusive mass transfer may be the key to performing higher-quality reactions and obtaining purer products.In this study,we investigate,for the first time,the possibility of using the information complexity measure as a criterion for assessing the intensity of mass transfer in microchannels,considering both spatial and temporal non-uniformities of liquid’s distributions resulting from convection formation.We calculate the complexity using shearlet transform based on a local approach.In contrast to existing methods for calculating complexity,the shearlet transform based approach provides a more detailed representation of local heterogeneities.Our analysis involves experimental images illustrating the mixing process of two non-reactive liquids in a Y-type continuous-flow microchannel under conditions of double-diffusive convection formation.The obtained complexity fields characterize the mixing process and structure formation,revealing variations in mass transfer intensity along the microchannel.We compare the results with cases of liquid mixing via a pure diffusive mechanism.Upon analysis,it was revealed that the complexity measure exhibits sensitivity to variations in the type of mass transfer,establishing its feasibility as an indirect criterion for assessing mass transfer intensity.The method presented can extend beyond flow analysis,finding application in the controlling of microstructures of various materials(porosity,for instance)or surface defects in metals,optical systems and other materials that hold significant relevance in materials science and engineering.展开更多
基金support from National Key Research and Development Program of China(2023YFC3905400)the Strategic Priority Research Program of the Chinese Academy of Sciences(XDA0490102)National Natural Science Foundation of China(22178354,2242100322408374).
文摘Integrating Bayesian Optimization with Volume of Fluid (VOF) simulations, this work aims to optimize the operational conditions and geometric parameters of T-junction microchannels for target droplet sizes. Bayesian Optimization utilizes Gaussian Process (GP) as its core model and employs an adaptive search strategy to efficiently explore and identify optimal combinations of operational parameters within a limited parameter space, thereby enabling rapid optimization of the required parameters to achieve the target droplet size. Traditional methods typically rely on manually selecting a series of operational parameters and conducting multiple simulations to gradually approach the target droplet size. This process is time-consuming and prone to getting trapped in local optima. In contrast, Bayesian Optimization adaptively adjusts its search strategy, significantly reducing computational costs and effectively exploring global optima, thus greatly improving optimization efficiency. Additionally, the study investigates the impact of rectangular rib structures within the T-junction microchannel on droplet generation, revealing how the channel geometry influences droplet formation and size. After determining the target droplet size, we further applied Bayesian Optimization to refine the rib geometry. The integration of Bayesian Optimization with computational fluid dynamics (CFD) offers a promising tool and provides new insights into the optimal design of microfluidic devices.
基金co-supported by the Enterprise Innovation and Development Joint Program of the National Natural Science Foundation of China(No.U20B2032)Open Project Funding of State Key Laboratory for High Performance Tools(GXNGJSKL-2024-08)+1 种基金Open Foundation of the State Key Laboratory of Intelligent Manufacturing Equipment and Technology(IMETKF2023005)Introduced Innovative Scientific Research Team Project of Zhongshan(the tenth batch)(CXTD2023008)。
文摘Micro-grinding has been widely used in aerospace and other industry.However,the small diameter of the micro-grinding tool has limited its machining performance and efficiency.In order to solve the above problems,micro-structure has been applied on the micro-grinding tool.A morphology modeling has been established in this study to characterize the surface of microstructured micro-grinding tool,and the grinding performance of micro-structured micro-grinding tool has been analyzed through undeformed chip thickness,abrasive edge width,and effective distance between abrasives.Then deviation analysis,path optimization and parameter optimization of microchannel array precision grinding have been finished to improve processing quality and efficiency,and the deflection angle has the most obvious effects on the rectangular slot depth,micro-structured micro-grinding tool could reduce 10%surface roughness and 20%grinding force compared to original micro-grinding tool.Finally,the microchannel array has been machined with a size deviation of 2μm and surface roughness of 0.2μm.
文摘This article aims tomodel and analyze the heat and fluid flow characteristics of a carboxymethyl cellulose(CMC)nanofluid within a convergent-divergent shaped microchannel(Two-dimensional).The base fluid,water+CMC(0.5%),is mixed with CuO and Al2O3 nanoparticles at volume fractions of 0.5%and 1.5%,respectively.The research is conducted through the conjugate usage of experimental and theoretical models to represent more realistic properties of the non-Newtonian nanofluid.Three types of microchannels including straight,divergent,and convergent are considered,all having the same length and identical inlet cross-sectional area.Using ANSYS FLUENT software,Navier-Stokes equations are solved for the laminar flow of the non-Newtonian nanofluid.The study examines the effects of Reynolds number,nanoparticle concentration and type,and microchannel geometry on flow and heat transfer.The results prove that the alumina nanoparticles outperform copper oxide in increasing the Nusselt number at a 0.5% volume fraction,while copper oxide nanoparticles excel at a 1.5%volume fraction.Moreover,in the selected case study,as the Reynolds number increases from 100 to 500,the Nusselt number rises by 56.26% in straight geometry,52.93% in divergent geometry,and 59.10%in convergent geometry.Besides,the Nusselt number enhances by 18.75% when transitioning from straight to convergent geometry at a Reynolds number of 500,and by 19.81%at a Reynolds number of 1000.Finally,the results of the research depict that the use of thermophysical properties derived from the experimental achievements,despite creating complexity in the modeling and the solution method,leads to more accurate and realistic outputs.
基金support given by the Fundamental Research Program of Shanxi Province(Grant No.202203021212152)。
文摘The self-healing function is considered one of the effective ways to address structural damage and improve interfacial bonding in Energetic composite materials(ECMs).However,the currently prepared ECMs with self-healing function have problems such as irregular particle shape and uneven distribution of components,which affect the efficient play of self-healing function.In this paper,HMX-based energetic microspheres with self-healing function were successfully prepared by microchannel technology,which showed excellent self-healing effect in both Polymer-bonded explosives(PBXs)and Composite solid propellants(CSPs).The experimental results show that the HMX-based energetic microspheres with different binder contents prepared by microchannel technology show regular shape,HMX crystal particles are uniformly wrapped by self-healing binder(GAPU).When the content of GAPU in HMX-based energetic microspheres is 10%,PBXs show excellent self-healing effect and mechanical safety is improved by 400%(raw HMX vs S4,5 J vs 25 J).As a high-energy component,the burning rate of CSPs is increased by 359.4%,the time(burning temperature>1700℃)is prolonged by 333.3%,and the maximum impulse force is increased by 107.3%(CSP-H vs CSP-S4,0.84 mm/s vs 3.87 mm/s,0.06 s vs 0.26 s,0.82 m N vs 1.70 m N).It also has excellent storage performance.The preparation of HMX-based energetic microspheres with self-healing function by microchannel technology provides a new strategy to improve the storage performance of ECMs and the combustion performance of CSPs.
基金supported by Scientific Research Project of Guangdong Provincial Department of Education(2024KQNCX152).
文摘Flow velocity uniformity of the microchannel plate is a major factor affecting the performance of microchannel devices.In order to improve the velocity distribution uniformity of the microchannel plate,we designed two new microchannel structures:V-type and A-type.The effects of various structural parameters of the manifolds on the velocity distribution are reported.The V-type and A-type microchannel plates had a more uniform velocity distribution compared to the Z-type microchannel plate.The final result showed that it is beneficial for the V-type microchannel plate to obtain a more uniform velocity distribution when the manifold structure parameters are X_(in)=-1,X_(out)=0,Y_(in)=10,Y_(out)=6,Hin=4,H_(out)=1,and R=0.5.
基金funded by the National Natural Science Foundation of China(Project No.62273289)The Youth Innovation Science and Technology Support Program of Shandong Province(Project No.2022KJ274)+1 种基金Natural Science Foundation of Shandong Province(Grant No.ZR2024MF007)Graduate Innovation Foundation of Yantai University,GIFYTU.
文摘The design and manufacturing of microchannels are crucial aspects of modern micro/nanomanufacturing processes,offering a versatile platform for manipulating and driving micro/nanoparticles or cells.In this study,we propose a method for manufacturing microchannels using optically induced dielectrophoresis technology to induce the polymerization of polyethylene glycol diacrylate solution.To overcome limitations related to the light intensity energy and the size of intact microchannels,we design and manufacture microstructures of various shapes with a height of 4µm.Additionally,we simulate and analyze the movement of and forces acting on polystyrene(PS)microspheres at different spatial positions within the microchannels.Finally,we successfully demonstrate applications involving the transport of PS microspheres in custom-fabricated microchannels.This novel biocompatible microchannel manufacturing method is simple and non-biotoxic.It provides a new approach for simulating physiological environments in vitro and cultivating and manipulating cells.
基金supported by the Beijing Municipal Science&Technology Commission(Z231100006123010).
文摘With the increasing miniaturization of systems and surging demand for power density,accurate prediction and control of two-phase flow pressure drop have become a core challenge restricting the performance of microchannel heat exchangers.Pressure drop,a critical hydraulic characteristic,serves as both a natural constraint for cooling systems and determines the power required to pump the working fluid through microchannels.This paper reviews the characteristics,prediction models,and optimization measures of two-phase flow pressure drop for low-boiling-point working fluids in microchannels.It systematically analyzes key influencing factors such as fluid physical properties,operating conditions,channel geometry,and flow patterns,and discusses the complex mechanisms of pressure drop under the coupling effect of multi-physical fields.Mainstream prediction models are reviewed:the homogeneous flow model simplifies calculations but shows large deviations at low quality;the separated flow model considers interphase interactions and can be applied to micro-scales after modification;the flow-pattern-based model performs zoned modeling but relies on subjective classification;machine learning improves prediction accuracy but faces the“black-box”problem.In terms of optimization,channel designs are improved through porous structures and micro-rib arrays,and flow rate distribution is optimized using splitters to balance pressure drop and heat transfer performance.This study provides theoretical support for microchannel thermal management in high-power-density devices.
基金supported by the Beijing Municipal Science&Technology Commission(Z231100006123010).
文摘In this study,the flow boiling characteristics of R1234yf in parallel microchannels were experimentally investigated.The experiments were conducted with heat flux from 0 to 550 kW/m^(2),mass flux of 434,727,and 1015 kg/(m2 s),saturation temperatures of 293,298,and 303 K,and inlet sub-cooling of 5,10,and 15 K.The analysis of the experimental results provides the following conclusions:a reduced mass flux and lower subcooling correspond to a diminished degree of superheat at the boiling inception wall;conversely,an elevated saturation temperature results in a reduced amount of superheat at the boiling inception wall.Furthermore,an increase in sub-cooling and saturation temperature will enhance heat transfer efficiency.The wall temperature is mostly influenced by variations in saturation temperature and is minimally related to changes in mass flux and subcooling degree.An increase in mass flux results in a greater pressure drop attributed to heightened frictional pressure loss.The variation in pressure drop with respect to sub-cooling is minimal,while an increased saturation temperature correlates with a reduced pressure drop due to the formation of smaller bubbles and lowered frictional pressure loss at high saturation pressures.This study thoroughly examines and summarizes the effects of mass flow rate,saturation temperature,and subcooling on the flow-boiling heat transfer and pressure drop characteristics of R1234yf.Furthermore,the new correlation has 93.42%of the predicted values fall within a 15%mean absolute error,exhibiting a mean absolute error of 5.75%.It provides a superior method for predicting the flow-boiling heat transfer coefficients of R1234yf in the heat sink of parallel microchannels compared to existing correlations.
基金financially supported by Xinjiang Science and Technology Program(No.2023TSYCCX0118)Bingtuan Science and Technology Program(No.2023AB033)。
文摘An Fe-doped bimetallic ZnFe-MOF precursor was prepared using a microchannel reactor,and carbonization was conducted to synthesize a bimetallic catalyst(ZnFe-NC).The fundamental reason for the efficient activity of the catalyst was determined through an in-depth analysis of its structural composition and close correlation with the oxygen reduction reaction(ORR).The ZnFe-NC catalyst maintains a stable truncated rhombohedral morphology and a rich microporous structure,exhibiting excellent ORR activity and long-term stability.The experimental results show that compared with the reversible hydrogen electrode,it has a high half-wave potential of 0.902 V(E_(1/2)),retains 94%of activity after 35,000 s of stability testing,and exhibits significant methanol tolerance in alkaline media.Density functional theory calculations confirm the synergistic effect between the Zn and Fe sites.Furthermore,the results indicate that the interaction between ZnFe-N_(6)coordination structures reduces the reaction energy barrier,thus enhancing intermediate adsorption during the ORR.
基金supported by the Major Program of the National Natural Science Foundation of China(Grant No.12132015)the National Natural Science Foundation of China(Grant Nos.12202392 and 12372251)the Joint Funds of the National Natural Science Foundation of China(Grant No.U2006221).
文摘This study numerically investigates the locomotion of active matter over a circular cylinder in a confined microchannel.We consider the effects of cylinder size,swimming Reynolds number on the motion characteristic of three kinds of swimmers.The swimmer’s motion over a cylinder in a microchannel can be classified into seven modes.The cylinder diameter and swimming Reynolds number have no impact on the motion mode of neutral swimmers.When approaching the cylinder,pullers mainly perform periodic motion near the left side of cylinder,the pushers primarily perform periodic motion near the right side of cylinder.The mechanism of the periodic motion is mainly induced by the hydrodynamic interaction between the cylinder,channel walls,and the pressure near the swimmer.As cylinder diameter increases,pushers are more likely to exhibit periodic motion on the surface of cylinder than the pullers.Puller is unable to stabilize on the surface of cylinder at low Reynolds number,it migrates to the right side of cylinder at high Reynolds number,showing a pattern opposite to that observed for pushers.The results provide a possible new path for controlling active matter in microfluidic devices.
基金funded by the National Natural Science Foundation of China(Grant No.52276047)the Open Fund of NationalKey Laboratory of SpacecraftThermal Control(Grant No.NKLST-JJ-202401011)the Beijing Municipal Science&Technology Commission(Grant No.Z231100006123010).
文摘Flow boiling in open microchannels offers highly efficient heat transfer performance and has attracted increasing attention in the fields of heat transfer and thermalmanagement of electronic devices in recent years.However,the continuous rise in power density of electronic components imposesmore stringent requirements on the heat transfer capability of microchannel flow boiling.HFE-7100,a dielectric coolant with favorable thermophysical properties,has become a focal point of research for enhancing flow boiling performance in open microchannels.The flow boiling heat transfer performance ofHFE-7100 was investigated in this study by fabricating micro-nano composite structures on the bottom surface of open microchannels using laser ablation technology.Based on visualization results,a comparative analysis was conducted on the bubble dynamics and flow pattern characteristics of HFE-7100 flow boiling in micronano structured open microchannels(MNSOMC)and smooth-surface open microchannels(SSOMC),to elucidate the enhancement mechanism of micro-nano structures on flow boiling heat transfer in open microchannels.The results indicate that the surface structures and strong wettability of MNSOMC accelerated bubble nucleation and departure.Moreover,bubbles in the channel tended to coalesce along the flow direction,forming elongated slug bubbles with high aspect ratios,which enabled efficient thin film evaporation in conjunction with intense nucleate boiling,thereby significantly enhancing flow boiling heat transfer.Under the experimental conditions of this study,the maximum enhancements in the heat transfer coefficient(HTC)and critical heat flux(CHF)of HFE-7100 inMNSOMC were 33.4%and 133.1%,respectively,with the CHF reaching up to 1542.3 kW⋅m^(−2).Furthermore,due to the superior wettability and capillary wicking capability of the micro-nano composite structures,the significant enhancement in flow boiling heat transfer was achieved without incurring a noticeable pressure drop penalty.
基金the National Natural Science Foundation of China(22208320)the Science and Technology Program of Henan Province(212102210044)The Henan Association for Science and Technology Youth Talent Support Program(2022HYTP026).
文摘Combining the advantages of high efficiency,low-pressure drop,and large throughput,the pore arrayenhanced tube-in-tube microchannel(PA-TMC) is a promising microreactor for industrial applications.However,most of the mass transfer takes place in the upstream pore region,while the contribution of the downstream annulus is limited.In this work,helical wires were introduced into the annulus by adhering to the outer surface of the inner tube.Mixing behavior and mass transfer of liquid-liquid twophase flow in PA-TMC with different helical wires have been systematically studied by a combination of experiments and volume of fluid(VOF) method.The introduction of helical wires improves the overall volumetric mass transfer coefficient KLa by up to 133% and the mass transfer efficiency E by up to 117%.The simulation results show that the helical wire brings extra phase mixing regions and increases the specific interface area,while accelerating the fluid flow and expanding the area of enhanced turbulent dissipation rate.Influences of helical wires in various configurations are compared by the comprehensive index I concerning the pressure drop and mass transfer performance simultaneously and a new correlation between KLa and specific energy consumption φ is proposed.This research deepens the understanding of the mixing behavior and mass transfer in the PA-TMCs and provides practical experience for the process intensification of microchannel reactors.
基金supported by the Science Foundation of Zhejiang Sci-Tech University(18062299-Y)。
文摘The repeated volume variation of lithium(Li)metal anode(LMA)upon Li^(+) plating/stripping,the volatile interface between Li and the electrolyte,and the incessant growth of Li dendrites on Li metal surface have severely hindered the practical application of Li in constructing high energy-density Li metal batteries(LMBs).Herein,a novel Li host(3D ZnO/CNTs/Cu)featuring ordered microchannels and lithiophilic ZnO species on the inner walls of the microchannels is introduced,which induces the uniform Li^(+) deposition into the microchannels and finally suppresses the formation of Li dendrites.The stable structure of the fabricated 3D Li host can adapt to volume variations upon Li^(+) plating/stripping,thereby enhancing electrochemical performances.Symmetric cells with the 3D ZnO/CNTs/Cu@Li anode exhibited long cycle stability at areal current densities of 0.5 and 2 mA cm^(-2);Full cells maintained a reversible discharge capacity of 105 mAh g^(-1) after 400 cycles at 1C with a capacity retention of 70%.Meanwhile,ex-situ SEM observations proved that the 3D ZnO/CNTs/Cu@Li anode can keep the structural integrity during charging/discharging(or plating/stripping).This work suggested that lithiophilic nanochannels in the Li host can significantly improve the electrochemical performance and safety of LMBs.
基金supported by the National Natural Science Foundation of China(Grant Nos.U20A20301,51825601)。
文摘The heat generation of electronic devices is increasing dramatically,which causes a serious bottleneck in the thermal management of electronics,and overheating will result in performance deterioration and even device damage.With the development of micro-machining technologies,the microchannel heat sink(MCHS)has become one of the best ways to remove the considerable amount of heat generated by high-power electronics.It has the advantages of large specific surface area,small size,coolant saving and high heat transfer coefficient.This paper comprehensively takes an overview of the research progress in MCHSs and generalizes the hotspots and bottlenecks of this area.The heat transfer mechanisms and performances of different channel structures,coolants,channel materials and some other influencing factors are reviewed.Additionally,this paper classifies the heat transfer enhancement technology and reviews the related studies on both the single-phase and phase-change flow and heat transfer.The comprehensive review is expected to provide a theoretical reference and technical guidance for further research and application of MCHSs in the future.
基金supported by the National Natural Science Foundation of China(No.31870934)the Natural Science Foundation for Young Scientists of Shanxi Province(No.202103021223100),China.
文摘Three-dimensional(3D)hydrogel models play a crucial role in tissue engineering for promoting tissue regeneration.A biomimetic microchannel network system in the 3D hydrogel model is necessary for optimal cellular function.This report describes the preparation of a biomimetic hydrogel scaffold with an internal microchannel network,using electrospinning techniques and the sacrificial template method for 3D cell culture.Microchannels and cavities were created within the gelatin methacryloyl(GelMA)hydrogel by sacrificing polyvinyl alcohol(PVA)electrospun fibers(>10µm),resulting in the creation of microvessel-like channels.Mechanical characterizations,swelling properties,and biodegradation analysis were conducted to investigate the feasibility of a biomimetic microchannel network hydrogel scaffold for 3D cell culture applications.Compared to pure GelMA hydrogel,the hydrogel with microchannels promoted cell proliferation,adhesion,and endothelial tube formation.Moreover,the results confirmed that the biomimetic microchannel network scaffold had a major impact on the distribution and arrangement of human umbilical vein endothelial cells(HUVECs)and can enable the formation of artificial microvasculature by the culture of HUVECs and cell media perfusion.
基金Project supported by the Natural Science Foundation of Inner Mongolia of China(Grant No.2021BS01008)the Program for Innovative Research Team in Universities of Inner Mongolia Autonomous Region(Grant No.NMGIRT2323)the Scientific Research Funding Project for introduced high level talents of IMNU(Grant No.2020YJRC014)。
文摘The aim of this study is to numerically investigate the impact of boundary slip on electroosmotic flow(EOF) in curved rectangular microchannels. Navier slip boundary conditions were employed at the curved microchannel walls. The electric potential distribution was governed by the Poisson–Boltzmann equation, whereas the velocity distribution was determined by the Navier–Stokes equation. The finite-difference method was employed to solve these two equations. The detailed discussion focuses on the impact of the curvature ratio, electrokinetic width, aspect ratio and slip length on the velocity. The results indicate that the present problem is strongly dependent on these parameters. The results demonstrate that by varying the dimensionless slip length from 0.001 to 0.01 while maintaining a curvature ratio of 0.5 there is a twofold increase in the maximum velocity. Moreover, this increase becomes more pronounced at higher curvature ratios. In addition, the velocity difference between the inner and outer radial regions increases with increasing slip length. Therefore, the incorporation of the slip boundary condition results in an augmented velocity and a more non-uniform velocity distribution. The findings presented here offer valuable insights into the design and optimization of EOF performance in curved hydrophobic microchannels featuring rectangular cross-sections.
基金financially U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Bioenergy Technologies Office, and the Office of Technology Transitions Technology Commercialization FundFinancial support also was provided by Lanza Tech through a Cooperative Research and Development Agreement。
文摘Here we demonstrate the proof-of-concept for microchannel reactive distillation for alcohol-to-jet application:combining ethanol/water separation and ethanol dehydration in one unit operation.Ethanol is first distilled into the vapor phase,converted to ethylene and water,and then the water co-product is condensed to shift the reaction equilibrium.Process intensification is achieved through rapid mass transfer-ethanol stripping from thin wicks using novel microchannel architectures-leading to lower residence time and improved separation efficiency.Energy savings are realized with integration of unit operations.For example,heat of condensing water can offset vaporizing ethanol.Furthermore,the dehydration reaction equilibrium shifts towards completion by immediate removal of the water byproduct upon formation while maintaining aqueous feedstock in the condensed phase.For aqueous ethanol feedstock(40%_w),71% ethanol conversion with 91% selectivity to ethylene was demonstrated at 220℃,600psig,and 0.28 h^(-1) wt hour space velocity.2.7 stages of separation were also demonstrated,under these conditions,using a device length of 8.3 cm.This provides a height equivalent of a theoretical plate(HETP),a measure of separation efficiency,of ^(3).3 cm.By comparison,conventional distillation packing provides an HETP of ^(3)0 cm.Thus,9,1 × reduction in HETP was demonstrated over conventional technology,providing a means for significant energy savings and an example of process intensification.Finally,preliminary process economic analysis indicates that by using microchannel reactive distillation technology,the operating and capital costs for the ethanol separation and dehydration portion of an envisioned alcoholto-jet process could be reduced by at least 35% and 55%,respectively,relative to the incumbent technology,provided future improvements to microchannel reactive distillation design and operability are made.
文摘The objective of this investigation is to assess the effect of obstacles on numerical heat transfer and fluid flow momentum in a rectangular microchannel(MC).Two distinct configurations were studied:one without obstacles and the other with alternating obstacles placed on the upper and lower walls.The research utilized the thermal lattice Boltzmann method(LBM),which solves the energy and momentum equations of fluids with the BGK approximation,implemented in a Python coding environment.Temperature jump and slip velocity conditions were utilized in the simulation for the MC and extended to all obstacle boundaries.The study aims to analyze the rarefaction effect,with Knudsen numbers(Kn)of 0.012,0.02,and 0.05.The outcomes indicate that rarefaction has a significant impact on the velocity and temperature distribution.The presence of nine obstacles led to slower fluid movement inside the microchannel MC,resulting in faster cooling at the outlet.In MCs with obstacles,the rarefaction effect plays a crucial role in decreasing the Nusselt number(Nu)and skin friction coefficient(Cf).Furthermore,the study demonstrated that the obstacles played a crucial role in boosting fluid flow and heat transfer in the MC.The findings suggest that the examined configurations could have potential applications as cooling technologies in micro-electro-mechanical systems and microdevice applications.
基金Project supported by the National Natural Science Foundation of China (Grant Nos.51775077 and 51909023)。
文摘Shear-thinning fluids have been widely used in microfluidic systems,but their internal flow mechanism is still unclear.Therefore,in this paper,molecular dynamics simulations are used to study the laminar flow of shear-thinning fluid in a microchannel.We validated the feasibility of our simulation method by evaluating the mean square displacement and Reynolds number of the solution layers.The results show that the change rule of the fluid system's velocity profile and interaction energy can reflect the shear-thinning characteristics of the fluids.The velocity profile resembles a top-hat shape,intensifying as the fluid's power law index decreases.The interaction energy between the wall and the fluid decreases gradually with increasing velocity,and a high concentration of non-Newtonian fluid reaches a plateau sooner.Moreover,the velocity profile of the fluid is related to the molecule number density distribution and their values are inversely proportional.By analyzing the radial distribution function,we found that the hydrogen bonds between solute and water molecules weaken with the increase in velocity.This observation offers an explanation for the shear-thinning phenomenon of the non-Newtonian flow from a micro perspective.
基金supported by the Ministry of Science and High Education of Russia(Theme No.368121031700169-1 of ICMM UrB RAS).
文摘Continuous-flow microchannels are widely employed for synthesizing various materials,including nanoparticles,polymers,and metal-organic frameworks(MOFs),to name a few.Microsystem technology allows precise control over reaction parameters,resulting in purer,more uniform,and structurally stable products due to more effective mass transfer manipulation.However,continuous-flow synthesis processes may be accompanied by the emergence of spatial convective structures initiating convective flows.On the one hand,convection can accelerate reactions by intensifying mass transfer.On the other hand,it may lead to non-uniformity in the final product or defects,especially in MOF microcrystal synthesis.The ability to distinguish regions of convective and diffusive mass transfer may be the key to performing higher-quality reactions and obtaining purer products.In this study,we investigate,for the first time,the possibility of using the information complexity measure as a criterion for assessing the intensity of mass transfer in microchannels,considering both spatial and temporal non-uniformities of liquid’s distributions resulting from convection formation.We calculate the complexity using shearlet transform based on a local approach.In contrast to existing methods for calculating complexity,the shearlet transform based approach provides a more detailed representation of local heterogeneities.Our analysis involves experimental images illustrating the mixing process of two non-reactive liquids in a Y-type continuous-flow microchannel under conditions of double-diffusive convection formation.The obtained complexity fields characterize the mixing process and structure formation,revealing variations in mass transfer intensity along the microchannel.We compare the results with cases of liquid mixing via a pure diffusive mechanism.Upon analysis,it was revealed that the complexity measure exhibits sensitivity to variations in the type of mass transfer,establishing its feasibility as an indirect criterion for assessing mass transfer intensity.The method presented can extend beyond flow analysis,finding application in the controlling of microstructures of various materials(porosity,for instance)or surface defects in metals,optical systems and other materials that hold significant relevance in materials science and engineering.
