The crystallization has significant influence on fluidity of slag and slag discharge of entrained-flow-bed(EFB) gasifier. The crystallization characteristics and fluidity of five synthetic slags with different MgO/CaO...The crystallization has significant influence on fluidity of slag and slag discharge of entrained-flow-bed(EFB) gasifier. The crystallization characteristics and fluidity of five synthetic slags with different MgO/CaO ratios prepared on the basis of the range of oxide contents of Zhundong coal ash were investigated in this study. The results show that with the MgO/CaO ratio increase, the initial crystallization temperature increases, and the main temperature range of crystallization ratio growth moves to higher temperature range gradually which causes Tp25(Tp25is the temperature corresponding to the viscosity of 25 Pa·s)to increase. Mg-rich crystals are formed preferentially than Ca-rich crystals when adding the same amount of MgO and CaO during cooling. The effective slagging operating temperature range decrease from 217 ℃ for the slag with a 0:4 MgO/CaO ratio to 44 ℃ for the slag with a 4:0 MgO/CaO ratio with the MgO/CaO ratio increase. The slags with 2:2 and 1:3 MgO/CaO ratios show similar effective slagging operating temperature range, Tp25and the temperature corresponding to the viscosity of 2 Pa·s.However, compared with the slag with a 1:3 MgO/CaO ratio, the crystallization ratio and rate of slag with a 2:2 MgO/CaO ratio are lower within lower temperature range(1300–1200 ℃), causing its lower critical viscosity temperature and wider actual operating temperature range. Of the five slags, the widest effective slagging operating temperature range and the lowest Tp25of the slag with a 0:4 MgO/CaO ratio due to its low crystallization ratio, and wider actual operating temperature range of the slag with a 2:2 MgO/CaO ratio make the two slags suitable for slag discharge of EFB gasifier.展开更多
The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for ...The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for lower costs and higher economic benefits in high-carbon ferrochrome production process.This study calculated the activity of CrO_(x)in slag and investigated the distribution behavior of Cr between slag and alloy.Theω(MgO)/ω(Al_(2)O_(3))was 1.0,and the w(CaO)/w(SiO_(2))was from 0.2 to 0.6 in this study.The calculation and experimental results showed that the main phases of the slag were chrome-containing spinel,magnesium-aluminum spinel,olivine and melilite.The content of spinel in slag decreased with the increasing w(CaO)/w(SiO_(2)),and the w(CrO_(x))in spinel also reduced,but the content of melilite increased.The distribution ratio of Cr between slag and alloy decreased with the increase of slag basicity at 1600℃,meansning that increasing the w(CaO)/w(SiO_(2))of slag can improve the recovery of Cr in chromite smelting process.展开更多
High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase co...High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.展开更多
基金supported by the National Natural Science Foundation of China(21878082).
文摘The crystallization has significant influence on fluidity of slag and slag discharge of entrained-flow-bed(EFB) gasifier. The crystallization characteristics and fluidity of five synthetic slags with different MgO/CaO ratios prepared on the basis of the range of oxide contents of Zhundong coal ash were investigated in this study. The results show that with the MgO/CaO ratio increase, the initial crystallization temperature increases, and the main temperature range of crystallization ratio growth moves to higher temperature range gradually which causes Tp25(Tp25is the temperature corresponding to the viscosity of 25 Pa·s)to increase. Mg-rich crystals are formed preferentially than Ca-rich crystals when adding the same amount of MgO and CaO during cooling. The effective slagging operating temperature range decrease from 217 ℃ for the slag with a 0:4 MgO/CaO ratio to 44 ℃ for the slag with a 4:0 MgO/CaO ratio with the MgO/CaO ratio increase. The slags with 2:2 and 1:3 MgO/CaO ratios show similar effective slagging operating temperature range, Tp25and the temperature corresponding to the viscosity of 2 Pa·s.However, compared with the slag with a 1:3 MgO/CaO ratio, the crystallization ratio and rate of slag with a 2:2 MgO/CaO ratio are lower within lower temperature range(1300–1200 ℃), causing its lower critical viscosity temperature and wider actual operating temperature range. Of the five slags, the widest effective slagging operating temperature range and the lowest Tp25of the slag with a 0:4 MgO/CaO ratio due to its low crystallization ratio, and wider actual operating temperature range of the slag with a 2:2 MgO/CaO ratio make the two slags suitable for slag discharge of EFB gasifier.
基金Project(2023XQLH055)supported by Central South University Graduate Research Innovation Project(University-Enterprise Joint Project),China。
文摘The high-carbon ferrochrome is an essential raw material for producing stainless steel,and the demand of it increases with the increase of stainless steel.So increasing Cr recovery rate from chromite is essential for lower costs and higher economic benefits in high-carbon ferrochrome production process.This study calculated the activity of CrO_(x)in slag and investigated the distribution behavior of Cr between slag and alloy.Theω(MgO)/ω(Al_(2)O_(3))was 1.0,and the w(CaO)/w(SiO_(2))was from 0.2 to 0.6 in this study.The calculation and experimental results showed that the main phases of the slag were chrome-containing spinel,magnesium-aluminum spinel,olivine and melilite.The content of spinel in slag decreased with the increasing w(CaO)/w(SiO_(2)),and the w(CrO_(x))in spinel also reduced,but the content of melilite increased.The distribution ratio of Cr between slag and alloy decreased with the increase of slag basicity at 1600℃,meansning that increasing the w(CaO)/w(SiO_(2))of slag can improve the recovery of Cr in chromite smelting process.
文摘High-temperature experiments were carried out for the slag systems of“FeO”−SiO_(2)−CaO−Al_(2)O_(3)and“FeO”−SiO_(2)−CaO−MgO at 1200℃and p(O_(2))of 10^(−7)kPa.The equilibrated samples were quenched,and the phase compositions were measured by electron probe microanalysis(EPMA).A series of pseudo-ternary and pseudo-binary phase diagrams are constructed to demonstrate their applications in copper smelting process and evaluation of the thermodynamic database.Spinel and tridymite are identified to be the major primary phases in the composition range related to the copper smelting slags.It is found that the operating window of the smelting slag is primarily determined by w_(Fe)/w_(SiO_(2))ratio in the slag.Both MgO and Al_(2)O_(3)in the slag reduce the operating window which requires extra fluxing agent to keep the slag to be fully liquid.Complex spinel solid solutions cause inaccurate predictions of the current thermodynamic database.
