To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenge...To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenger was proposed.Al_(2)O_(3)-SiC-C refractories produced with plate-like corundum,silicon carbide,and flake graphite incorporating MgAl_(2)O_(4) additives were cured at 1400℃ in the condition of carbon embedding.The impacts of additives on phase composition,microscopic morphology,and performance of materials were studied.The results indicated that Al_(2)O_(3)-SiC-C refractories with the addition of 2 wt.%MgAl_(2)O_(4) exhibited a smaller oxidation area after oxidation tests compared to samples without MgAl_(2)O_(4),resulting in 28%improvement in oxidation resistance compared to blank samples.In the erosion test,the results informed that adding 4 wt.%MgAl_(2)O_(4) induced significant interfacial slag modification:MgAl_(2)O_(4) dynamically dissolved FeO_(x) to form protective Mg(Fe,Al)_(2)O_(4) solid solution on the slag-refractory interface.This sacrificial dissolution effectively immobilized FeO_(x),elevated local slag viscosity,and fundamentally inhibited slag penetration and matrix dissolution.The erosion index decreased from 50%in the blank group to 27.4%.展开更多
基金support from the project supported by the National Natural Science Foundation of China(Grant No.52402034)the Science and Technology Innovation Team Foundation of Hubei Province(Grant No.T2023001)+1 种基金the Natural Science Foundation of Hubei Province(Grant No.2023BAB106)the Natural Science Foundation of Wuhan(Grant No.2024040701010051).
文摘To resolve severe slag penetration and erosion in Al_(2)O_(3)-SiC-C refractories during high scrap ratio iron ladle operation,a novel strategy utilizing exogenous MgAl_(2)O_(4) spinel as a sacrificial FeO_(x) scavenger was proposed.Al_(2)O_(3)-SiC-C refractories produced with plate-like corundum,silicon carbide,and flake graphite incorporating MgAl_(2)O_(4) additives were cured at 1400℃ in the condition of carbon embedding.The impacts of additives on phase composition,microscopic morphology,and performance of materials were studied.The results indicated that Al_(2)O_(3)-SiC-C refractories with the addition of 2 wt.%MgAl_(2)O_(4) exhibited a smaller oxidation area after oxidation tests compared to samples without MgAl_(2)O_(4),resulting in 28%improvement in oxidation resistance compared to blank samples.In the erosion test,the results informed that adding 4 wt.%MgAl_(2)O_(4) induced significant interfacial slag modification:MgAl_(2)O_(4) dynamically dissolved FeO_(x) to form protective Mg(Fe,Al)_(2)O_(4) solid solution on the slag-refractory interface.This sacrificial dissolution effectively immobilized FeO_(x),elevated local slag viscosity,and fundamentally inhibited slag penetration and matrix dissolution.The erosion index decreased from 50%in the blank group to 27.4%.
