A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C...A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C） of ductile fracture criterion and initial thickness imperfection parameter（f0） at various temperatures are determined by using a new computing method based on wide sheet bending test.The FLDs at 20 and 200 °C are calculated through the DFC-MK model.The DFC-MK model,which includes the influence of through-thickness normal stress,is written into the subroutine VUMAT embedded in Abaqus/ Explicit.The cylindrical cup hydroforming tests are carried out to verify the model.The results show that compared with experimental observations,the predicted FLDs based on DFC-MK model are more accurate than the conventional MK model;the errors between the simulations and experiments in warm hydroforming are 8.23% at 20 °C and 9.24% at 200 °C,which verify the effectiveness of the proposed model.展开更多
基金supported by the National Natural Science Foundation of China (30700260)National Key Technolo-gies R&D Program in the 10th 5-year-plan of China (2004BA720A22)
基金Project(51175024)supported by the National Natural Science Foundation of China
文摘A modified MK model combined with ductile fracture criterion（DFC-MK model） is proposed to compute the forming limit diagrams（FLDs） of 5A06-O aluminum alloy sheet at different temperatures.The material constant（C） of ductile fracture criterion and initial thickness imperfection parameter（f0） at various temperatures are determined by using a new computing method based on wide sheet bending test.The FLDs at 20 and 200 °C are calculated through the DFC-MK model.The DFC-MK model,which includes the influence of through-thickness normal stress,is written into the subroutine VUMAT embedded in Abaqus/ Explicit.The cylindrical cup hydroforming tests are carried out to verify the model.The results show that compared with experimental observations,the predicted FLDs based on DFC-MK model are more accurate than the conventional MK model;the errors between the simulations and experiments in warm hydroforming are 8.23% at 20 °C and 9.24% at 200 °C,which verify the effectiveness of the proposed model.
