A numerical model of an iron bath smelting reduction furnace with side-bottom combined blowing was established to study the influence of blowing arrangements on the stirring effect of the molten pool,and the accuracy ...A numerical model of an iron bath smelting reduction furnace with side-bottom combined blowing was established to study the influence of blowing arrangements on the stirring effect of the molten pool,and the accuracy of numerical simulation was verified by water model experiment.By comparing the flow field of molten pool with single nozzle,double nozzles(symmetrical and asymmetrical),and four nozzles(symmetrical and asymmetrical),the proportion of dead zone,average turbulent kinetic energy,and mixing time,the results show that asymmetrical bottom blowing is better than symmetrical bottom blowing,and the effect of double nozzles bottom blowing was better than that of four nozzles bottom blowing.The mixing effect is the worst under the condition of single nozzle.When the bottom blowing is asymmetrical with double nozzles,the mixing time is the shortest.Under the condition of double nozzles asymmetrical bottom blowing,when the insertion angle and depth of side lance are larger and deeper,the velocity streamline of molten slag layer is denser and the value is larger;meanwhile,the reflux of molten iron layer is larger,the proportion of dead zone is smaller,and the whole molten pool is fully stirred.When the insertion depth of the side lance is deeper,the gas holdup in the molten pool is greater and the stirring of the molten pool is more intense,while the insertion angle has little effect on the gas holdup.By comparing the influence of different side blowing conditions on the slag layer,it is found that the slag layer is divided into two layers by double-layer side lance,with the critical surface of the slag layer at about 200-260 mm from the bottom,and the insertion depth of the lower side lance has a greater influence on the layering of the slag.展开更多
Effects of FeO content （0, 5%, 10%, and 15% in mass, respectively ） in lab-synthesized smelting redttc- tion slag with iron bath and test temperature （1 450, 1 500, 1550, anti 1 600 ℃ ） on corrosion am,amount and...Effects of FeO content （0, 5%, 10%, and 15% in mass, respectively ） in lab-synthesized smelting redttc- tion slag with iron bath and test temperature （1 450, 1 500, 1550, anti 1 600 ℃ ） on corrosion am,amount and microstructure of fused rebonded magnesia - chrome brick with 26.02 massqc of Cr2O3 were researched by rotary cylinder method. The results show that ： （ 1 ） the corro- sion amolult of magnesia -chrome brick by slag without FeO is higher than that by the slag with 5% FeO, and the vorrosion amount increases when FeO content increa- ses from 5% to 15% ; （2） the test temperature is one of the important factors affecting the slag corrosion resist- ance of magnesia - chrome brick, and the corrosion of smelting reduction slag to brick increases with the temperature rising.展开更多
The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Ad...The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.展开更多
The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates ...The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates of iron, chromium, and nickel via ironbath reduction of SSD briquettes were determined using X-ray fluorescence spectroscopy, X-ray diffraction, and scanning electron microscopy measurements. First, the effects of basicity and contents of silicon, iron, CaF2, and carbon on the recovery rates of the three metals were analyzed using the slag amount prediction model, which was originally established from the A1203 balance of corundum crucible erosion behavior. Second, the effect of feeding mode, i.e., whether steel scrap and SSD briquettes were simultaneously added, on the recovery rates was discussed in detail. Third, the iron-bath reduction of SSD briquettes was thermodynamically analyzed. The results indicated that the recovery rates of the three metals are greater than 95% those of using a basicity of 1.5 and 6.0% CaF2, 15% carbon, and 7% ferrosilicon. The recovery rate of chromium increases twofold with the addition of ferrosilicon. The feeding mode of adding briquettes and steel scrap simultaneously is better for recovery of metals and separation of the metal and slag than the feeding mode of adding steel scrap firstly and then briquettes.展开更多
When cast iron is added with Al, the compound layer formed by reaction between cast iron and liquid Zn at 500～600℃ consists of nubby δ +Fe-Al phases instead of column δ+г phases, and the width of the compound lay...When cast iron is added with Al, the compound layer formed by reaction between cast iron and liquid Zn at 500～600℃ consists of nubby δ +Fe-Al phases instead of column δ+г phases, and the width of the compound layer increases obviously. The consumption of Fe in cast iron is dominated by the diffusive rate of Fe through the compound layer, therefore, the corrosive rate of cast iron is decreased remarkably. With increasing the content of Al in cast iron, the corrosive rate of the cast iron further decrease. For the cast iron containing 8.1 wt.% Al, its corrosive rate is ten times as low as that of general gray cast iron.展开更多
基金The authors wish to express thanks to the National Natural Science Foundation of China(51904278)Shanxi Province Key R&D Program High-tech Project(201903D121093)+1 种基金Major Science and Technology Projects of Shanxi Province(20181101002)General Project of Natural Science Foundation of Shanxi Province(20210302123218)for supporting this work.
文摘A numerical model of an iron bath smelting reduction furnace with side-bottom combined blowing was established to study the influence of blowing arrangements on the stirring effect of the molten pool,and the accuracy of numerical simulation was verified by water model experiment.By comparing the flow field of molten pool with single nozzle,double nozzles(symmetrical and asymmetrical),and four nozzles(symmetrical and asymmetrical),the proportion of dead zone,average turbulent kinetic energy,and mixing time,the results show that asymmetrical bottom blowing is better than symmetrical bottom blowing,and the effect of double nozzles bottom blowing was better than that of four nozzles bottom blowing.The mixing effect is the worst under the condition of single nozzle.When the bottom blowing is asymmetrical with double nozzles,the mixing time is the shortest.Under the condition of double nozzles asymmetrical bottom blowing,when the insertion angle and depth of side lance are larger and deeper,the velocity streamline of molten slag layer is denser and the value is larger;meanwhile,the reflux of molten iron layer is larger,the proportion of dead zone is smaller,and the whole molten pool is fully stirred.When the insertion depth of the side lance is deeper,the gas holdup in the molten pool is greater and the stirring of the molten pool is more intense,while the insertion angle has little effect on the gas holdup.By comparing the influence of different side blowing conditions on the slag layer,it is found that the slag layer is divided into two layers by double-layer side lance,with the critical surface of the slag layer at about 200-260 mm from the bottom,and the insertion depth of the lower side lance has a greater influence on the layering of the slag.
文摘Effects of FeO content （0, 5%, 10%, and 15% in mass, respectively ） in lab-synthesized smelting redttc- tion slag with iron bath and test temperature （1 450, 1 500, 1550, anti 1 600 ℃ ） on corrosion am,amount and microstructure of fused rebonded magnesia - chrome brick with 26.02 massqc of Cr2O3 were researched by rotary cylinder method. The results show that ： （ 1 ） the corro- sion amolult of magnesia -chrome brick by slag without FeO is higher than that by the slag with 5% FeO, and the vorrosion amount increases when FeO content increa- ses from 5% to 15% ; （2） the test temperature is one of the important factors affecting the slag corrosion resist- ance of magnesia - chrome brick, and the corrosion of smelting reduction slag to brick increases with the temperature rising.
文摘The molten slag in smelting reduction with iron bath has peculiar behaviour for its high FeO concentration. Slag foaming is effected by the concentration and reduction rate of FeO, basicity of slag and temperature. Addition of granulated coke can greatly decrease slag foaming extent in the process of smelting reduction with iron bath. The anti-foaming capacity of granulated coke is the best when the ratio of coke used for coke layer to total coke used in smelting reduction is controlled at about 20%.
基金This research was supported by the National Natural Science Foundation of China （Grant No. 51304053）, Jiangxi University of Science and Technology Doctoral Start-up Fund （No. 3401223181）.
文摘The leaching of chromium from stainless steel dust （SSD） is deleterious to the environment. To address this issue, the reduction of SSD briquettes can be employed to effectively extract chromium. The recovery rates of iron, chromium, and nickel via ironbath reduction of SSD briquettes were determined using X-ray fluorescence spectroscopy, X-ray diffraction, and scanning electron microscopy measurements. First, the effects of basicity and contents of silicon, iron, CaF2, and carbon on the recovery rates of the three metals were analyzed using the slag amount prediction model, which was originally established from the A1203 balance of corundum crucible erosion behavior. Second, the effect of feeding mode, i.e., whether steel scrap and SSD briquettes were simultaneously added, on the recovery rates was discussed in detail. Third, the iron-bath reduction of SSD briquettes was thermodynamically analyzed. The results indicated that the recovery rates of the three metals are greater than 95% those of using a basicity of 1.5 and 6.0% CaF2, 15% carbon, and 7% ferrosilicon. The recovery rate of chromium increases twofold with the addition of ferrosilicon. The feeding mode of adding briquettes and steel scrap simultaneously is better for recovery of metals and separation of the metal and slag than the feeding mode of adding steel scrap firstly and then briquettes.
文摘When cast iron is added with Al, the compound layer formed by reaction between cast iron and liquid Zn at 500～600℃ consists of nubby δ +Fe-Al phases instead of column δ+г phases, and the width of the compound layer increases obviously. The consumption of Fe in cast iron is dominated by the diffusive rate of Fe through the compound layer, therefore, the corrosive rate of cast iron is decreased remarkably. With increasing the content of Al in cast iron, the corrosive rate of the cast iron further decrease. For the cast iron containing 8.1 wt.% Al, its corrosive rate is ten times as low as that of general gray cast iron.
