Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumesc...Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.展开更多
In this manuscript,we conveniently prepared a series of polyester-polycarbonate copolymer(PPC-P)/polybutylene adipate terephthalate(PBAT)blends that exhibit both flame-retardant properties and toughness.Piperazine pyr...In this manuscript,we conveniently prepared a series of polyester-polycarbonate copolymer(PPC-P)/polybutylene adipate terephthalate(PBAT)blends that exhibit both flame-retardant properties and toughness.Piperazine pyrophosphate(PAPP),melamine phosphate(MPP)and ZnO were used as synergistic flame retardants for PPC-P/PBAT blends.The effects of synergistic flame retardants on thermal stability,combustion behavior and flame retardancy of PPC-P/PBAT blends were investigated.The results showed that when the ratio of PAPP/MPP/ZnO was 18.4:9.2:2.4,the LOI of PPC-P/PBAT composite was 42.8%,and UL-94 reached V-0 level.The results of cone calorimetry showed that the mass loss rate(MLR),the peak value of the biggest smoke production rate(pSPR)and total smoke production(TSP)of the material decreased,and a continuously expanded carbon layer with a compact structure was formed after combustion.The carbon layer formed after surface combustion protects the material from decomposition over a long temperature range.In terms of mechanical properties,compared with the composites with only PAPP and MPP,PAPP/MPP/ZnO composites can improve the mechanical properties.After adding 2.4 wt% ZnO,the tensile strength and impact strength of the polymer increased to 34.2 MPa and 28.5 kJ/m^(2),respectively.The results showed that the use of non-toxic,environmentally friendly,halogen-free flame retardants to enhance the flame retardant properties of biodegradable polymer composites is a promising direction in the future.展开更多
基金supported by the National Natural Science Foundation of China(52473059)Taishan Scholar Constructive Engineering Foundation of Shandong Province(tsqn202103079)Key Research and Development Plan of Shandong Province(2024TSGC0264).
文摘Power cables are important pieces of equipment for energy transmission,but achieving a good balance between flame retardancy and mechanical properties of cable sheaths remains a challenge.In this work,a novel intumescent flame retardant(IFR)system containing silicone-containing macromolecular charring agent(Si-MCA)and ammonium polyphosphate(APP)was designed to synergistically improve the flame retardancy and mechanical properties of ethylene-butyl acrylate copolymer(EBA)composites.The optimal mass ratio of APP/Si-MCA was 3/1 in EBA composites(EBA/APP-Si-31),corresponding to the best flame retardancy with 31.2% of limited oxygen index(LOI),V-0 rating in UL-94 vertical burning test,and 76.4%reduction on the peak of heat release rate(PHRR)in cone calorimeter test.The enhancement mechanism was attributed to the synergistic effect of APP/Si-MCA during combustion,including the radical-trapping effect,the dilution effect of non-flammable gases,and the barrier effect of the intumescent char layer.Meanwhile,the tensile results indicated that EBA/APP-Si-31 also exhibited good mechanical properties with the addition of maleic anhydride-grafted polyethylene(PE-g-MA)as the compatibilizer.Thus,the APP/Si-MCA combination is an effective IFRs system for preparing high-performance EBA composites,and it will promote their applications as cable sheath materials.
基金Financial support from National Natural Science Foundation of China(Grant No.22075298)National Key R&D Program of China(2022YFD2301204)is gratefully acknowledged.
文摘In this manuscript,we conveniently prepared a series of polyester-polycarbonate copolymer(PPC-P)/polybutylene adipate terephthalate(PBAT)blends that exhibit both flame-retardant properties and toughness.Piperazine pyrophosphate(PAPP),melamine phosphate(MPP)and ZnO were used as synergistic flame retardants for PPC-P/PBAT blends.The effects of synergistic flame retardants on thermal stability,combustion behavior and flame retardancy of PPC-P/PBAT blends were investigated.The results showed that when the ratio of PAPP/MPP/ZnO was 18.4:9.2:2.4,the LOI of PPC-P/PBAT composite was 42.8%,and UL-94 reached V-0 level.The results of cone calorimetry showed that the mass loss rate(MLR),the peak value of the biggest smoke production rate(pSPR)and total smoke production(TSP)of the material decreased,and a continuously expanded carbon layer with a compact structure was formed after combustion.The carbon layer formed after surface combustion protects the material from decomposition over a long temperature range.In terms of mechanical properties,compared with the composites with only PAPP and MPP,PAPP/MPP/ZnO composites can improve the mechanical properties.After adding 2.4 wt% ZnO,the tensile strength and impact strength of the polymer increased to 34.2 MPa and 28.5 kJ/m^(2),respectively.The results showed that the use of non-toxic,environmentally friendly,halogen-free flame retardants to enhance the flame retardant properties of biodegradable polymer composites is a promising direction in the future.
