选用两种不同外皮的Fe Ni Cr Al/Cr3C2金属陶瓷粉芯丝材,采用高速电弧喷涂技术在45钢基体上制备涂层.采用增重法研究Fe Ni Cr Al/Cr3C2涂层在750℃时的氧化动力学曲线,利用金相显微镜、扫描电镜、X射线衍射仪研究涂层的显微组织结构和...选用两种不同外皮的Fe Ni Cr Al/Cr3C2金属陶瓷粉芯丝材,采用高速电弧喷涂技术在45钢基体上制备涂层.采用增重法研究Fe Ni Cr Al/Cr3C2涂层在750℃时的氧化动力学曲线,利用金相显微镜、扫描电镜、X射线衍射仪研究涂层的显微组织结构和氧化产物,分析涂层在750℃时的抗高温氧化性能和氧化机理.结果表明,Fe NiCr Al/Cr3C2涂层的氧化动力学曲线呈抛物线型,涂层的增重明显低于20G钢,并且以304不锈钢为外皮的涂层的抗高温氧化性能明显优于以430不锈钢为外皮的涂层;涂层氧化后表面生成致密的氧化膜,阻塞氧的扩散通道,抑制氧化,起到保护作用.展开更多
Dynamic friction polishing (DFP) is one of the most promising methods appropriate for polishing CVD diamond film with high efficiency and low cost. By this method CVD diamond film is polished through being simply pr...Dynamic friction polishing (DFP) is one of the most promising methods appropriate for polishing CVD diamond film with high efficiency and low cost. By this method CVD diamond film is polished through being simply pressed against a metal disc rotating at a high speed utilizing the thermochemical reaction occurring as a result of dynamic friction between them in the atmosphere. However, the relatively soft materials such as stainless steel, cast iron and nickel alloy widely used for polishing CVD diamond film are easy to wear and adhere to diamond film surface, which may further lead to low efficiency and poor polishing quality. In this paper, FeNiCr matrix-TiC composite used as grinding wheel for polishing CVD diamond film was obtained by combination of mechanical alloying (MA) and spark plasma sintering (SPS). The process of ball milling, composition, density, hardness, high-temperature oxidation resistance and wear resistance of the sintered piece were analyzed. The results show that TiC was introduced in MA-SPS process and had good combination with FeNiCr matrix and even distribution in the matrix. The density of composite can be improved by mechanical alloying. The FeNiCr matrix-TiC composite obtained at 1273 K was found to be superior to at 1173 K sinterin8 in hardness, high-temperature oxidation resistance and wearability. These properties are more favorable than SUS304 for the preparation of high-performance grinding wheel for polishing CVD diamond film.展开更多
文摘选用两种不同外皮的Fe Ni Cr Al/Cr3C2金属陶瓷粉芯丝材,采用高速电弧喷涂技术在45钢基体上制备涂层.采用增重法研究Fe Ni Cr Al/Cr3C2涂层在750℃时的氧化动力学曲线,利用金相显微镜、扫描电镜、X射线衍射仪研究涂层的显微组织结构和氧化产物,分析涂层在750℃时的抗高温氧化性能和氧化机理.结果表明,Fe NiCr Al/Cr3C2涂层的氧化动力学曲线呈抛物线型,涂层的增重明显低于20G钢,并且以304不锈钢为外皮的涂层的抗高温氧化性能明显优于以430不锈钢为外皮的涂层;涂层氧化后表面生成致密的氧化膜,阻塞氧的扩散通道,抑制氧化,起到保护作用.
基金supported by the National Natural Science Foundation of China under grant No. 50575034.
文摘Dynamic friction polishing (DFP) is one of the most promising methods appropriate for polishing CVD diamond film with high efficiency and low cost. By this method CVD diamond film is polished through being simply pressed against a metal disc rotating at a high speed utilizing the thermochemical reaction occurring as a result of dynamic friction between them in the atmosphere. However, the relatively soft materials such as stainless steel, cast iron and nickel alloy widely used for polishing CVD diamond film are easy to wear and adhere to diamond film surface, which may further lead to low efficiency and poor polishing quality. In this paper, FeNiCr matrix-TiC composite used as grinding wheel for polishing CVD diamond film was obtained by combination of mechanical alloying (MA) and spark plasma sintering (SPS). The process of ball milling, composition, density, hardness, high-temperature oxidation resistance and wear resistance of the sintered piece were analyzed. The results show that TiC was introduced in MA-SPS process and had good combination with FeNiCr matrix and even distribution in the matrix. The density of composite can be improved by mechanical alloying. The FeNiCr matrix-TiC composite obtained at 1273 K was found to be superior to at 1173 K sinterin8 in hardness, high-temperature oxidation resistance and wearability. These properties are more favorable than SUS304 for the preparation of high-performance grinding wheel for polishing CVD diamond film.