This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechani...This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechanical properties of Al-Mg-Mn-Fe-Cu alloys.The findings reveal that the microstructures of the alloys consisted of an Al matrix,Al_(6)(FeMn),and Al_(2)CuMg phase particles.The addition of Fe significantly increased the yield strength(YS),and ultimate tensile strength(UTS)of the alloys,while reducing elongation.The transformation of the 3D morphology of the Al_(6)(FeMn)phase from separated and fine particles with Chinese-script morphology to interconnected rod-like structure as Fe content increased from 0.1%to 0.8%.This strengthening effect was attributed to the slip lines being blocked at the vicinity of the inter-connected Fe-rich phase,leading to grain rotation and dislocation density increment around the Fe-rich phase,ultimately improving the strength of the alloys.However,the Fe-rich phases and Al_(2)CuMg phases were found to be prone to cracking under tensile stress,resulting in decreased elongation of the alloys.This study provides a potential application in the design and manufacturing of new non-heat-treatable Al alloys for the automotive industry.展开更多
Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added...Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added to recycled Al-Mg-Si alloys,and their e ffects on the microstructure and mechanical properties of the cast alloys were studied by scanning electron microscopy(SEM)and synchrotron radiation X-ray tomography(SRXT).The results show that the addition of Zr significantly increases the grain sizes due to the“Zr poisoning”;V addition has no significant effect on the grain size.The morphology of Fe-rich phase gradually changes from the large Chinese-script shape to the fine short rod and curved long strip shape,and the distribution uniformity is improved with the combined addition of V and Zr.The three-dimensional(3 D)morphology of Fe-rich phase includes granular,short rod-like,simple branch and multi-branch structures.The individual addition of V and Zr has no significant effect on the morphology of Fe-rich phase;but the combined addition of V and Zr significantly increases the number and volume fraction of Fe-rich phase with small size(diameter£15μm),the number of branches in the largest Fe-rich phase is significantly reduced,resulting in the improvement of elongation.This work provides a theoretical basis for the development of new recycled Al-Mg-Si alloys in industrial application.展开更多
Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe...Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe-rich phases,together with their influence on fracture.Results show that primary Ferich phases exhibited in blocky shape precipitated from liquid while secondary Fe-rich phase in a large net shape was distributed along eutectic boundary participating in a ternary eutectic reaction.Through synchrotron X-ray tomography characterization,three Fe-rich phases with different morphologies,i.e.,polyhedral shape,fine compact shape and Chinese script-type shape were extracted along the radial direction.Lower slow-shot speed promoted the polyhedral Fe-rich phase to precipitate in slow-shot sleeve while decreased the formation of fine compact and Chinese script-type Fe-rich phases in die cavity.Because of a worse deformation compatibility,polyhedral Fe-rich phases fractured and became stress concentration sources before the failure of the casting.展开更多
The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical mor...The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical morphologies on the fracture behavior during tensile testing was analyzed.The results showed that the Fe-rich phase changed from platelet-likeβ-Al_(5) Fe Si intoα-Al_(15)(Fe Mn)_(3)Si_(2)with various morphologies after the addition of Mn.The Mn addition not only significantly reduced the volume fraction,equivalent diameter and interconnectivity of the Fe-rich phase but also greatly increased the sphericity,surface thickness,and distribution of the mean curvature and surface thickness.Furthermore,the equivalent diameter ofα-Al_(15)(FeMn)_(3)Si_(2)had an inverse exponential function relationship with its sphericity.The 3D morphology ofα-Al_(15)(FeMn)_(3)Si_(2)can be summarized as massive and regular polyhedrons,hollow and regular polyhedrons,and multibranched polyhedrons.The fraction of the different 3D morphologies in each alloy is related to the Mn content,where excess Mn increased the number and volume fraction of the large Fe-rich particles with a low sphericity.The ductility of each alloy was significantly improved by the addition of Mn but gradually decreased when the Mn/Fe ratio exceeded 1.2.The increase in largeα-Al_(15)(Mn Fe)_(3)Si_(2)with a low sphericity was the main reason for the decreased ductility of alloys with a high Mn content.展开更多
A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been us...A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.展开更多
Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtr...Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.展开更多
Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging...Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging and electron microscopy, the underlying nucleation and growth mechanisms of Fe-rich phases during the solidification of Al-5 Ti-1 B-modified Al-2 Fe alloys were revealed in this study. The results showed that the Al-5 Ti-1 B grain refiner as well as the applied pressure both resulted in reduction of the size and number of primary Al_(3)Fe phases and promoted the formation of eutectic Al_(6)Fe phases.The tomography results demonstrated that Al-5 Ti-1 B changed the three-dimensional(3 D) morphology of primary Fe-rich phases from rod-like to branched plate-like, while a reduction in their thickness and size was also observed. This was attributed to the fact that Ti-containing solutes in the melts inhibit the diffusion of Fe atoms and the Al_(3)Fe twins produce re-entrant corner on the twin boundaries along the growth direction. Moreover, the TiB_(2) provides possible nucleation sites for Al_6Fe phases. The nucleation mechanism of Fe-rich phases is discussed in terms of experimental observations and crystallography calculations. The decrease in the lattice mismatch between TiB_(2) and Al_(6)Fe phases was suggested, which promoted the transformation of Al_(3)Fe to Al_(6)Fe phases.展开更多
A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary ...A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary Fe-rich phase and eutectic Fe-rich phase in the solidified Al-Fe alloy were finer than the platelike Fe-rich phase in the as-cast Al-Fe alloy with the same content of Fe.The solidified Al-Fe alloy was subjected to three stages of shear deformation,and both the primary Fe-rich phase and eutectic Fe-rich phase were fractured and the average length was refined to 400 nm,while Fe-rich phase in the as-cast Al-3Fe(wt.%)alloy was platelike and its average length was 40 pm.The tensile strength and elongation of the hypereutectic Al-3Fe(wt.%)alloy containing nanosized Fe-rich phase were 162 MPa and 25.78%while those of the as-cast AI-3Fe(wt.%)alloy containing coarse platelike Fe-rich phase were 102 MPa and 16.84%,respectively.In the refineme nt of Fe-rich phase in hypereutectic Al-Fe alloy during rheo-extrusion,the three stages of shear deformation contributed more than sub-rapid cooling.展开更多
The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe co...The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe combined with trace Mn,while the blocky Fe-rich phases appear combined with trace Cr.Under the coexistence of trace Mn and Cr,a large number of fine Chinese script Fe-rich phases could be visible in the low iron-bearing AlSi_9Cu_3-alloy（0.60 wt%）.At high Fe level（1.30 wt%）,numerous Fe-rich phases with hexagonal morphologies are observed with the trace Cr,while fish-bone and pentagonal morphologies of Fe-rich phases could be simultaneously observed with the addition of both Mn and Cr.The results reveal that the trace Mn and Cr promote the morphological evolution of Fe-rich phases.The morphology evolution mechanism of Fe-rich phases has been discussed by using the atom radius and electronegativity differences of Fe,Mn,and Cr.展开更多
The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(...The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.展开更多
In-situ tensile tests were conducted on a chemically corroded third-generation single-crystal superalloy DD9 at 980 and 1100℃.The phase transformation in the surface areas during the tensile process was analyzed usin...In-situ tensile tests were conducted on a chemically corroded third-generation single-crystal superalloy DD9 at 980 and 1100℃.The phase transformation in the surface areas during the tensile process was analyzed using field emission scanning electron microscope,energy dispersive X-ray spectroscope,electron probe X-ray microanalysis,and transmission electron microscope.The phase transformation mechanism on the surface and the influence mechanism were studied through observation and dynamic calculation.During tensile tests at elevated temperatures,chemical corrosion promotes the precipitation of topologically close-packed(tcp)μphase andσphase on the alloy surface.Both the precipitation amount and size of these two phases on the surface at 1100℃are greater than those at 980℃.The precipitation of tcp phase on the alloy surface results in the formation of an influence layer on the surface area,and the distribution characteristics of alloying elements are significantly different from those of the substrate.The depth of the influence layer at 1100℃is greater than that at 980℃.The precipitation of tcp phase prompts the phase transition fromγphase toγ′phase around the tcp phase.展开更多
[Background]High harmonic cavities are widely used in electron storage rings to lengthen thebunch,lower the bunch peak current,thereby reducing the IBS effect,enhancing the Touschek lifetime,as well asproviding Landau...[Background]High harmonic cavities are widely used in electron storage rings to lengthen thebunch,lower the bunch peak current,thereby reducing the IBS effect,enhancing the Touschek lifetime,as well asproviding Landau damping,which is particularly important for storage rings operating with ultra-low emittance or atlow beam energy.[Purpose]To further increase the bunch length without additional hardware costs,the phasemodulation in a dual-RF system is considered.[Methods]In this paper,turn-by-turn simulations incorporating randomsynchrotron radiation excitation are conducted,and a brief analysis is presented to explain the bunch lengtheningmechanism.[Results]Simulation results reveal that the peak current can be further reduced,thereby mitigating IBSeffects and enhancing the Touschek lifetime.Although the energy spread increases,which tends to reduce thebrightness of higher-harmonic radiation from the undulator,the brightness of the fundamental harmonic can,in fact,beimproved.展开更多
A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
As electronic technology continues to evolve towards miniaturization and integration,the demand for micro-refrigeration technology in microelectronic systems is increasing.Ferroelectric(FE)refrigeration technology bas...As electronic technology continues to evolve towards miniaturization and integration,the demand for micro-refrigeration technology in microelectronic systems is increasing.Ferroelectric(FE)refrigeration technology based on the electrocaloric effect(ECE)has emerged as a highly promising candidate in this field,due to its advantages of high energy efficiency,simple structure,easy miniaturization,low cost,and environmental friendliness.The EC performance of FE materials essentially depends on the phase transition features under the coupled electric and thermal fields,making the E–T phase diagram a core tool for decoding the underlying mechanism of ECE.This paper reviews the development of EC materials,focusing on the comprehensive study of E–T phase diagrams.By correlating the microscopic phase structure of FE materials with the macroscopic physical properties,it clarifies the manipulation mechanism for enhanced ECE performance,providing theoretical support for the targeted design of high-performance EC materials.In the future,the introduction of data-driven methods is expected to enable the high-throughput construction of FE phase diagrams,thereby accelerating the optimization of high-performance EC materials and promoting the practical application of FE refrigeration technology.展开更多
In the context of the global energy low-carbon transition,phase change energy storage technology becomes a key technology to solve the problem of intermittent renewable energy.Oriented phase change composites(OCPCMs)r...In the context of the global energy low-carbon transition,phase change energy storage technology becomes a key technology to solve the problem of intermittent renewable energy.Oriented phase change composites(OCPCMs)receive widespread attention in practical energy storage applications due to their unique oriented thermally conductive structure,which achieves significant thermal conductivity enhancement in specific directions while retaining the high energy storage capacity of the phase change components.This review systematically summarizes the overall analysis of OCPCMs from synthesis and preparation to application scenarios in recent years.Herein,we introduce the analysis of the heat transfer mechanism of the materials and explore the advantages of the oriented structure in OCPCMs in the heat transfer behavior from a bionic perspective.We then focus on summarizing and generalizing the methods for preparing OCPCMs,giving suggestions for suitable methods according to different scenarios.Besides,we discuss the application of finite element simulation methods to the monitoring of the thermal management behavior of OCPCMs,and look into the potential future application areas of such materials.Finally,it is hoped that this review will provide guidance for the academic community in developing high-performance OCPCMs.展开更多
In this study,by adjusting the homogenization process,numerous lamellar-shapedγ’phases are generated and uniformly distributed throughout the grain interior within as-extruded Mg-9Gd-4Y-1Zn-0.5Zr(wt.%)alloy,leading ...In this study,by adjusting the homogenization process,numerous lamellar-shapedγ’phases are generated and uniformly distributed throughout the grain interior within as-extruded Mg-9Gd-4Y-1Zn-0.5Zr(wt.%)alloy,leading to a remarkable increase enhancement in both tensile strength and fracture toughness.Notably,as compared to the alloy containing block-shaped long-period stacking-ordered(LPSO)phase,when the lamellar-shapedγ’phase is introduced within theα-Mg matrix,the fracture toughness of 29.7 MPa·m^(1/2)can be achieved with a 27%improvement.This superior fracture resistance is mainly attributed to the delamination toughening derived from the intensive micro-cracks occurring alongγ’phase interfaces oriented perpendicular to the primary fracture surface.Owing to the presence of lamellarshapedγ’phase,the fracture morphology can be significantly changed and characterized with deep dimples and pronounced deflection of main crack,which collectively contribute to the enhanced plastic energy dissipation and fracture toughness.The characteristics of deformed microstructure near the fracture surface demonstrate the activation of kinking and the inhibition of twin propagation due to the interactions with lamellarγ’phase.Such deformation behavior can effectively impede the crack propagation and contribute to the superior fracture resistance.Besides,the X-ray computed tomography analysis of the fractured alloy exhibits the distribution and size of voids,indicating that the prolate voids preferentially nucleate and propagate parallel to the lamellarγ’phase.Accordingly,the deformation mechanisms under a triaxial stress state involve the intricate interplay between lamellarγ’phase-induced delamination,crack deflection as well as void formation.Through the application of tailored pre-treatment heat treatment processes,the control of phase constituents within the microstructure can be achieved to improve the mechanical properties of Mg alloys.It is anticipated to provide a comprehensive understanding of the fracture behavior of Mg-Gd-Y-Zn-Zr,with particular emphasis on the synergistic effects of lamellarγ’phase and LPSO phase in the optimization of overall mechanical performance.展开更多
Optical phase-gradient metasurfaces have garnered significant attention for enabling flexible light manipulation,with applications across diverse domains.In this work,we will demonstrate that the metasurfaces with pha...Optical phase-gradient metasurfaces have garnered significant attention for enabling flexible light manipulation,with applications across diverse domains.In this work,we will demonstrate that the metasurfaces with phase gradient modulation can be used to achieve illusion optics,featuring the advantages of simple geometric structure and feasible implementation compared with the well-known transformation optics method.The underlying mechanism is the anomalous diffraction law caused by the phase gradient,which provides a theoretical basis for freely manipulating the propagation path of light.By considering a specific example,we will demonstrate that the phase gradient can transform spatial coordinates in real space into illusion space,thereby converting a plane in real space into a curved surface structure in illusion space to achieve the illusion effect.This approach provides a viable alternative to transformation optics for designing illusion devices.展开更多
The direct reduction process can reduce carbon emissions by over 50%compared to traditional blast furnace ironmaking.Carbon deposition and carburization are critical for ensuring process stability and economic viabili...The direct reduction process can reduce carbon emissions by over 50%compared to traditional blast furnace ironmaking.Carbon deposition and carburization are critical for ensuring process stability and economic viability.Thermodynamic phase diagrams were developed to intuitively represent carbon deposition and carburization preferences in CH4-CO-H_(2) ternary atmospheres.High carbon potential and low oxygen potential significantly enhance carbon deposition and carburization.Increasing temperature from 500 to 1000℃ shifts the dominant reactions from CO-based to CH_(4)-based,increasing maximum carbon deposition from 0.55 to 0.80 mol and carburization from 0.25 to 0.80 mol per mole of reducing gas.Increasing pressure suppresses CH4-based reactions while promoting CO-based reactions,reducing maximum carbon deposition from 0.8 to~0.7 mol and increasing maximum carburization from 0.80 to 0.85 mol per mole of reducing gas.Equilibrium phase diagrams for various carbides were also developed,revealing preferences for Fe_(3)C_(2),Fe_(7)C_(3),Fe_(5)C_(2),and Fe_(3)C as the Fe/C ratio increases.Higher temperatures and CH_(4) concentrations favor the formation of carbides with higher carbon content.Carburization preferences under typical Energiron ZR and Midrex atmospheres were highlighted,and the higher carbon content in direct reduction iron produced by the Energiron ZR process was thermodynamically confirmed.展开更多
Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,th...Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.展开更多
基金support from the Natural Science Foundation of China(Nos.52104373,52074131,and 51974092)the Basic and Applied Basic Foundation of Guangdong Province(No.2020B1515120065)。
文摘This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechanical properties of Al-Mg-Mn-Fe-Cu alloys.The findings reveal that the microstructures of the alloys consisted of an Al matrix,Al_(6)(FeMn),and Al_(2)CuMg phase particles.The addition of Fe significantly increased the yield strength(YS),and ultimate tensile strength(UTS)of the alloys,while reducing elongation.The transformation of the 3D morphology of the Al_(6)(FeMn)phase from separated and fine particles with Chinese-script morphology to interconnected rod-like structure as Fe content increased from 0.1%to 0.8%.This strengthening effect was attributed to the slip lines being blocked at the vicinity of the inter-connected Fe-rich phase,leading to grain rotation and dislocation density increment around the Fe-rich phase,ultimately improving the strength of the alloys.However,the Fe-rich phases and Al_(2)CuMg phases were found to be prone to cracking under tensile stress,resulting in decreased elongation of the alloys.This study provides a potential application in the design and manufacturing of new non-heat-treatable Al alloys for the automotive industry.
基金Project(2024YEE0109100) supported by the National Key R&D Program of ChinaProjects(52074131,52104373) supported by the National Natural Science Foundation of ChinaProjects(2022YFJH001,2024YFJH001) supported by the Science and Technology Plan Program of Qingyuan City,China。
文摘Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added to recycled Al-Mg-Si alloys,and their e ffects on the microstructure and mechanical properties of the cast alloys were studied by scanning electron microscopy(SEM)and synchrotron radiation X-ray tomography(SRXT).The results show that the addition of Zr significantly increases the grain sizes due to the“Zr poisoning”;V addition has no significant effect on the grain size.The morphology of Fe-rich phase gradually changes from the large Chinese-script shape to the fine short rod and curved long strip shape,and the distribution uniformity is improved with the combined addition of V and Zr.The three-dimensional(3 D)morphology of Fe-rich phase includes granular,short rod-like,simple branch and multi-branch structures.The individual addition of V and Zr has no significant effect on the morphology of Fe-rich phase;but the combined addition of V and Zr significantly increases the number and volume fraction of Fe-rich phase with small size(diameter£15μm),the number of branches in the largest Fe-rich phase is significantly reduced,resulting in the improvement of elongation.This work provides a theoretical basis for the development of new recycled Al-Mg-Si alloys in industrial application.
基金the National Natural Science Foundation of China(Grant No.51775297)the National Science and the Tsinghua University Initiative Scientific Research Program(20151080370)UK Royal Academy of Engineering/Royal Society through the Newton International Fellowship Scheme。
文摘Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe-rich phases,together with their influence on fracture.Results show that primary Ferich phases exhibited in blocky shape precipitated from liquid while secondary Fe-rich phase in a large net shape was distributed along eutectic boundary participating in a ternary eutectic reaction.Through synchrotron X-ray tomography characterization,three Fe-rich phases with different morphologies,i.e.,polyhedral shape,fine compact shape and Chinese script-type shape were extracted along the radial direction.Lower slow-shot speed promoted the polyhedral Fe-rich phase to precipitate in slow-shot sleeve while decreased the formation of fine compact and Chinese script-type Fe-rich phases in die cavity.Because of a worse deformation compatibility,polyhedral Fe-rich phases fractured and became stress concentration sources before the failure of the casting.
基金supported by the National Natural Science Foundation of China(No.52074131)the Foundation and Applied Foundation Program of Guangdong Province(No.2020B1515120065)+2 种基金the Key-Area Research and Development Program of Guangdong Province(No.2020B010186002)the Science and Technology Plan Program of Guangdong Province(Nos.2015B090926013,2019B090905009)the WL13W1 beamline of Shanghai Synchrotron Radiation Facility,SSRF(proposal number 2018-SSRF-PT-006299,2020-SSRF-PT-011937)。
文摘The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical morphologies on the fracture behavior during tensile testing was analyzed.The results showed that the Fe-rich phase changed from platelet-likeβ-Al_(5) Fe Si intoα-Al_(15)(Fe Mn)_(3)Si_(2)with various morphologies after the addition of Mn.The Mn addition not only significantly reduced the volume fraction,equivalent diameter and interconnectivity of the Fe-rich phase but also greatly increased the sphericity,surface thickness,and distribution of the mean curvature and surface thickness.Furthermore,the equivalent diameter ofα-Al_(15)(FeMn)_(3)Si_(2)had an inverse exponential function relationship with its sphericity.The 3D morphology ofα-Al_(15)(FeMn)_(3)Si_(2)can be summarized as massive and regular polyhedrons,hollow and regular polyhedrons,and multibranched polyhedrons.The fraction of the different 3D morphologies in each alloy is related to the Mn content,where excess Mn increased the number and volume fraction of the large Fe-rich particles with a low sphericity.The ductility of each alloy was significantly improved by the addition of Mn but gradually decreased when the Mn/Fe ratio exceeded 1.2.The increase in largeα-Al_(15)(Mn Fe)_(3)Si_(2)with a low sphericity was the main reason for the decreased ductility of alloys with a high Mn content.
基金financially supported by the Natural Science Foundation of China(Nos.52104373 and 51901042)the Ba-sic and Applied Basic Foundation of Guangdong Province,China(Nos.2020B1515120065 and 2021B1515140028)the Guangdong Province Office of Education,China(No.2018KQNCX256).
文摘A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.
基金This project was supported by the China PostdoctoralScience FOundation, the Research Fund for the DoctoralProgram of Higher Educ
文摘Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.
基金supported by the Team Project Natural Science Foundation of Guangdong Province(2015A030312003)Basic and Applied Basic Foundation of Guangdong Province(2019A1515110270)+2 种基金Research start-up funds of DGUT(GC300501138)Scientific Research Foundation of Advanced Talents(Innovation Team)DGUT(No.KCYCXPT2016004 and No.TDQN2019005)Natural Science Foundation of China(52074131)。
文摘Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging and electron microscopy, the underlying nucleation and growth mechanisms of Fe-rich phases during the solidification of Al-5 Ti-1 B-modified Al-2 Fe alloys were revealed in this study. The results showed that the Al-5 Ti-1 B grain refiner as well as the applied pressure both resulted in reduction of the size and number of primary Al_(3)Fe phases and promoted the formation of eutectic Al_(6)Fe phases.The tomography results demonstrated that Al-5 Ti-1 B changed the three-dimensional(3 D) morphology of primary Fe-rich phases from rod-like to branched plate-like, while a reduction in their thickness and size was also observed. This was attributed to the fact that Ti-containing solutes in the melts inhibit the diffusion of Fe atoms and the Al_(3)Fe twins produce re-entrant corner on the twin boundaries along the growth direction. Moreover, the TiB_(2) provides possible nucleation sites for Al_6Fe phases. The nucleation mechanism of Fe-rich phases is discussed in terms of experimental observations and crystallography calculations. The decrease in the lattice mismatch between TiB_(2) and Al_(6)Fe phases was suggested, which promoted the transformation of Al_(3)Fe to Al_(6)Fe phases.
基金the National Key Research and Development Program under Grant No.2018YFB2001800the National Natural Science Foundation of China under Grant Nos.51674077 and 51871184+1 种基金Joint fund between Shenyang National Laboratory for Materials Science and State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals under Grant No.18LHPYO13High-Level Talent Support Program of Liaoning under Grant No.XLYC1802128。
文摘A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary Fe-rich phase and eutectic Fe-rich phase in the solidified Al-Fe alloy were finer than the platelike Fe-rich phase in the as-cast Al-Fe alloy with the same content of Fe.The solidified Al-Fe alloy was subjected to three stages of shear deformation,and both the primary Fe-rich phase and eutectic Fe-rich phase were fractured and the average length was refined to 400 nm,while Fe-rich phase in the as-cast Al-3Fe(wt.%)alloy was platelike and its average length was 40 pm.The tensile strength and elongation of the hypereutectic Al-3Fe(wt.%)alloy containing nanosized Fe-rich phase were 162 MPa and 25.78%while those of the as-cast AI-3Fe(wt.%)alloy containing coarse platelike Fe-rich phase were 102 MPa and 16.84%,respectively.In the refineme nt of Fe-rich phase in hypereutectic Al-Fe alloy during rheo-extrusion,the three stages of shear deformation contributed more than sub-rapid cooling.
基金supported by the National Key Research and Development Plan (Nos. 2017YFB1103701, 2016YFB0701201, 2016YFB0701203)the National Natural Science Foundation of China (Nos. 51671101, 51464034, 51761037)+3 种基金the Natural Science Foundation of Jiangxi Province (Nos. 20161ACB21003, 20162BCB23013, and 20172BCB22002)the Scientific Research Foundation of the Education Department of Jiangxi Province (No. GJJ150010)the Innovative Funding for Graduate Students in Nanchang University (No. cx2016089)the Funding of Key Laboratory of Superlight Materials & Surface Technology (Harbin Engineering University), Ministry of Education
文摘The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe combined with trace Mn,while the blocky Fe-rich phases appear combined with trace Cr.Under the coexistence of trace Mn and Cr,a large number of fine Chinese script Fe-rich phases could be visible in the low iron-bearing AlSi_9Cu_3-alloy（0.60 wt%）.At high Fe level（1.30 wt%）,numerous Fe-rich phases with hexagonal morphologies are observed with the trace Cr,while fish-bone and pentagonal morphologies of Fe-rich phases could be simultaneously observed with the addition of both Mn and Cr.The results reveal that the trace Mn and Cr promote the morphological evolution of Fe-rich phases.The morphology evolution mechanism of Fe-rich phases has been discussed by using the atom radius and electronegativity differences of Fe,Mn,and Cr.
基金financially supported by the National Natural Science Foundation of China (No. 51605342)the China Postdoctoral Science Foundation (No. 2015M572135)the Open Research Fund Program of Hubei Provincial Key Laboratory of Chemical Equipment Intensification and Intrinsic Safety (No. 2016KA01)
文摘The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.
文摘In-situ tensile tests were conducted on a chemically corroded third-generation single-crystal superalloy DD9 at 980 and 1100℃.The phase transformation in the surface areas during the tensile process was analyzed using field emission scanning electron microscope,energy dispersive X-ray spectroscope,electron probe X-ray microanalysis,and transmission electron microscope.The phase transformation mechanism on the surface and the influence mechanism were studied through observation and dynamic calculation.During tensile tests at elevated temperatures,chemical corrosion promotes the precipitation of topologically close-packed(tcp)μphase andσphase on the alloy surface.Both the precipitation amount and size of these two phases on the surface at 1100℃are greater than those at 980℃.The precipitation of tcp phase on the alloy surface results in the formation of an influence layer on the surface area,and the distribution characteristics of alloying elements are significantly different from those of the substrate.The depth of the influence layer at 1100℃is greater than that at 980℃.The precipitation of tcp phase prompts the phase transition fromγphase toγ′phase around the tcp phase.
基金National Natural Science Foundation of China(12405168)The Fundamental Research Funds for the Central Universities,China(2024CDJXY004)。
文摘[Background]High harmonic cavities are widely used in electron storage rings to lengthen thebunch,lower the bunch peak current,thereby reducing the IBS effect,enhancing the Touschek lifetime,as well asproviding Landau damping,which is particularly important for storage rings operating with ultra-low emittance or atlow beam energy.[Purpose]To further increase the bunch length without additional hardware costs,the phasemodulation in a dual-RF system is considered.[Methods]In this paper,turn-by-turn simulations incorporating randomsynchrotron radiation excitation are conducted,and a brief analysis is presented to explain the bunch lengtheningmechanism.[Results]Simulation results reveal that the peak current can be further reduced,thereby mitigating IBSeffects and enhancing the Touschek lifetime.Although the energy spread increases,which tends to reduce thebrightness of higher-harmonic radiation from the undulator,the brightness of the fundamental harmonic can,in fact,beimproved.
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金Project supported by the National Natural Science Foundation of China(Grant Nos.U25A20232,52325208,52173217,52202128)the Interdisciplinary Research Project for Young Teachers of USTB(Grant No.FRF-IDRY24-002)。
文摘As electronic technology continues to evolve towards miniaturization and integration,the demand for micro-refrigeration technology in microelectronic systems is increasing.Ferroelectric(FE)refrigeration technology based on the electrocaloric effect(ECE)has emerged as a highly promising candidate in this field,due to its advantages of high energy efficiency,simple structure,easy miniaturization,low cost,and environmental friendliness.The EC performance of FE materials essentially depends on the phase transition features under the coupled electric and thermal fields,making the E–T phase diagram a core tool for decoding the underlying mechanism of ECE.This paper reviews the development of EC materials,focusing on the comprehensive study of E–T phase diagrams.By correlating the microscopic phase structure of FE materials with the macroscopic physical properties,it clarifies the manipulation mechanism for enhanced ECE performance,providing theoretical support for the targeted design of high-performance EC materials.In the future,the introduction of data-driven methods is expected to enable the high-throughput construction of FE phase diagrams,thereby accelerating the optimization of high-performance EC materials and promoting the practical application of FE refrigeration technology.
基金financially supported by the Fundamental Research Funds for the Central Universities(No.FRF-KST-25-001)the Beijing Natural Science Foundation(No.L253029)。
文摘In the context of the global energy low-carbon transition,phase change energy storage technology becomes a key technology to solve the problem of intermittent renewable energy.Oriented phase change composites(OCPCMs)receive widespread attention in practical energy storage applications due to their unique oriented thermally conductive structure,which achieves significant thermal conductivity enhancement in specific directions while retaining the high energy storage capacity of the phase change components.This review systematically summarizes the overall analysis of OCPCMs from synthesis and preparation to application scenarios in recent years.Herein,we introduce the analysis of the heat transfer mechanism of the materials and explore the advantages of the oriented structure in OCPCMs in the heat transfer behavior from a bionic perspective.We then focus on summarizing and generalizing the methods for preparing OCPCMs,giving suggestions for suitable methods according to different scenarios.Besides,we discuss the application of finite element simulation methods to the monitoring of the thermal management behavior of OCPCMs,and look into the potential future application areas of such materials.Finally,it is hoped that this review will provide guidance for the academic community in developing high-performance OCPCMs.
基金supported by National Natural Science Foundation of China(No.U21A2047,No 52071115,No 52401140,No U22A20187 and No 51971076)the China Postdoctoral Science Foundation(No.2024M760878)the Science Fund of State Key Laboratory of Advanced Design and Manufacturing Technology for Vehicle(No.32465004).
文摘In this study,by adjusting the homogenization process,numerous lamellar-shapedγ’phases are generated and uniformly distributed throughout the grain interior within as-extruded Mg-9Gd-4Y-1Zn-0.5Zr(wt.%)alloy,leading to a remarkable increase enhancement in both tensile strength and fracture toughness.Notably,as compared to the alloy containing block-shaped long-period stacking-ordered(LPSO)phase,when the lamellar-shapedγ’phase is introduced within theα-Mg matrix,the fracture toughness of 29.7 MPa·m^(1/2)can be achieved with a 27%improvement.This superior fracture resistance is mainly attributed to the delamination toughening derived from the intensive micro-cracks occurring alongγ’phase interfaces oriented perpendicular to the primary fracture surface.Owing to the presence of lamellarshapedγ’phase,the fracture morphology can be significantly changed and characterized with deep dimples and pronounced deflection of main crack,which collectively contribute to the enhanced plastic energy dissipation and fracture toughness.The characteristics of deformed microstructure near the fracture surface demonstrate the activation of kinking and the inhibition of twin propagation due to the interactions with lamellarγ’phase.Such deformation behavior can effectively impede the crack propagation and contribute to the superior fracture resistance.Besides,the X-ray computed tomography analysis of the fractured alloy exhibits the distribution and size of voids,indicating that the prolate voids preferentially nucleate and propagate parallel to the lamellarγ’phase.Accordingly,the deformation mechanisms under a triaxial stress state involve the intricate interplay between lamellarγ’phase-induced delamination,crack deflection as well as void formation.Through the application of tailored pre-treatment heat treatment processes,the control of phase constituents within the microstructure can be achieved to improve the mechanical properties of Mg alloys.It is anticipated to provide a comprehensive understanding of the fracture behavior of Mg-Gd-Y-Zn-Zr,with particular emphasis on the synergistic effects of lamellarγ’phase and LPSO phase in the optimization of overall mechanical performance.
基金supported by the National Natural Science Foundation of China (Grant Nos.12274313 and 62375234)the Gusu Leading Talent Plan for Scientific and Technological Innovation and Entrepreneurship (Grant No.ZXL2024400)。
文摘Optical phase-gradient metasurfaces have garnered significant attention for enabling flexible light manipulation,with applications across diverse domains.In this work,we will demonstrate that the metasurfaces with phase gradient modulation can be used to achieve illusion optics,featuring the advantages of simple geometric structure and feasible implementation compared with the well-known transformation optics method.The underlying mechanism is the anomalous diffraction law caused by the phase gradient,which provides a theoretical basis for freely manipulating the propagation path of light.By considering a specific example,we will demonstrate that the phase gradient can transform spatial coordinates in real space into illusion space,thereby converting a plane in real space into a curved surface structure in illusion space to achieve the illusion effect.This approach provides a viable alternative to transformation optics for designing illusion devices.
基金the financial support from the National Key R&D Program of China(No.2024YFC2910800)National Natural Science Foundation of China(52404336)+6 种基金China Postdoctoral Science Foundation(2024M750176)Postdoctoral Fellowship Program of CPSF(GZC20240109)the Young Elite Scientist Sponsorship Program by CAST(YESS20210090)Beijing Natural Science Foundation(J210017)the Project of SKLAM(No.KF24-14)China Baowu Low Carbon Metallurgical Technology Innovation Fund under Grant No.20210901Anhui Major Industrial Innovation Program under Contract No.AHZDCYCX-LSDT2023-01.
文摘The direct reduction process can reduce carbon emissions by over 50%compared to traditional blast furnace ironmaking.Carbon deposition and carburization are critical for ensuring process stability and economic viability.Thermodynamic phase diagrams were developed to intuitively represent carbon deposition and carburization preferences in CH4-CO-H_(2) ternary atmospheres.High carbon potential and low oxygen potential significantly enhance carbon deposition and carburization.Increasing temperature from 500 to 1000℃ shifts the dominant reactions from CO-based to CH_(4)-based,increasing maximum carbon deposition from 0.55 to 0.80 mol and carburization from 0.25 to 0.80 mol per mole of reducing gas.Increasing pressure suppresses CH4-based reactions while promoting CO-based reactions,reducing maximum carbon deposition from 0.8 to~0.7 mol and increasing maximum carburization from 0.80 to 0.85 mol per mole of reducing gas.Equilibrium phase diagrams for various carbides were also developed,revealing preferences for Fe_(3)C_(2),Fe_(7)C_(3),Fe_(5)C_(2),and Fe_(3)C as the Fe/C ratio increases.Higher temperatures and CH_(4) concentrations favor the formation of carbides with higher carbon content.Carburization preferences under typical Energiron ZR and Midrex atmospheres were highlighted,and the higher carbon content in direct reduction iron produced by the Energiron ZR process was thermodynamically confirmed.
基金supported by the National Natural Science Foundation of China(No.52304358)Young Elite Scientists Sponsorship Program by CAST(No.YESS20230462).
文摘Heterogeneous nucleation,characterized by its low nucleation barrier and controllable nucleation sites,has been widely employed to manipulate the microstructures and properties of metallic materials.In recent years,the dispersion of inclusions,carbides,and microstructure refinement in steel have emerged as one of the key research directions in the development of high-quality steel.The current research status regarding the regulation of inclusions,carbides,and microstructures in steel through heterogeneous nucleation are reviewed.The key points and challenges in refining the second phase and microstructure in steel using inclusion particles are highlighted,aiming to provide inspiration and references for future scholars.Deoxidized inclusions,when refined and dispersed,exhibit favorable lattice matching with second phases(e.g.,nitrides,sulfides,carbides)in steel.This characteristic serves as the fundamental mechanism for achieving refinement of the second phase.Concurrently,the solid-solution alloying effect from deoxidizing metals contributes to second-phase refinement,an aspect that requires prioritized investigation.In addition to the single heterogeneous nucleation refinement effect,the two-stage heterogeneous nucleation refinement of the second phase and microstructure offers a new approach for follow-up research.Notably,second-phase particles added as heterogeneous nucleation sites via external addition often require surface modification to ensure their stable retention in steel at high temperatures,which remains a major challenge restricting the widespread application of this method.Currently,the explanation of heterogeneous nucleation phenomena primarily relies on empirical calculations of lattice mismatch between the substrate and the nucleating phase,which cannot fully elucidate the quantitative relationship on the interface between the substrate and the nucleation phase.On this basis,quantifying the electronic structure and nucleation barrier at the interface between the substrate and the nucleation phase is a critical direction worthy of increased attention in the future.
