This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechani...This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechanical properties of Al-Mg-Mn-Fe-Cu alloys.The findings reveal that the microstructures of the alloys consisted of an Al matrix,Al_(6)(FeMn),and Al_(2)CuMg phase particles.The addition of Fe significantly increased the yield strength(YS),and ultimate tensile strength(UTS)of the alloys,while reducing elongation.The transformation of the 3D morphology of the Al_(6)(FeMn)phase from separated and fine particles with Chinese-script morphology to interconnected rod-like structure as Fe content increased from 0.1%to 0.8%.This strengthening effect was attributed to the slip lines being blocked at the vicinity of the inter-connected Fe-rich phase,leading to grain rotation and dislocation density increment around the Fe-rich phase,ultimately improving the strength of the alloys.However,the Fe-rich phases and Al_(2)CuMg phases were found to be prone to cracking under tensile stress,resulting in decreased elongation of the alloys.This study provides a potential application in the design and manufacturing of new non-heat-treatable Al alloys for the automotive industry.展开更多
Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added...Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added to recycled Al-Mg-Si alloys,and their e ffects on the microstructure and mechanical properties of the cast alloys were studied by scanning electron microscopy(SEM)and synchrotron radiation X-ray tomography(SRXT).The results show that the addition of Zr significantly increases the grain sizes due to the“Zr poisoning”;V addition has no significant effect on the grain size.The morphology of Fe-rich phase gradually changes from the large Chinese-script shape to the fine short rod and curved long strip shape,and the distribution uniformity is improved with the combined addition of V and Zr.The three-dimensional(3 D)morphology of Fe-rich phase includes granular,short rod-like,simple branch and multi-branch structures.The individual addition of V and Zr has no significant effect on the morphology of Fe-rich phase;but the combined addition of V and Zr significantly increases the number and volume fraction of Fe-rich phase with small size(diameter£15μm),the number of branches in the largest Fe-rich phase is significantly reduced,resulting in the improvement of elongation.This work provides a theoretical basis for the development of new recycled Al-Mg-Si alloys in industrial application.展开更多
Strength and ductility are typically mutually exclusive in traditional copper-steel joints.This work pro-poses a strategy to overcome the inherent trade-off between strength and ductility through high speed electron b...Strength and ductility are typically mutually exclusive in traditional copper-steel joints.This work pro-poses a strategy to overcome the inherent trade-off between strength and ductility through high speed electron beam welding with a preferred deflection to facilitate the in-situ formation of Fe-rich particles in the Cu matrix.The Fe-rich particles with an average diameter of 178.5 nm feature a 3D spatial network distribution across practically the entire joint.The obtained joint reinforced with such Fe-rich particles achieves ultimate high tensile strength(413 MPa)while maintaining excellent ductility(22%).The im-proved strength of the copper-steel joint is derived from the combined effects of dislocation strengthen-ing and grain refinement strengthening,while the increase in room-temperature ductility is mainly due to the high Schmid factor up to 0.454,which promotes the primary slip system to initiate easily during tensile deformation.This work provides a novel perspective on creating copper-steel joints in terms of achieving microstructural refinement and outstanding strength-ductility synergy.展开更多
The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(...The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.展开更多
Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe...Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe-rich phases,together with their influence on fracture.Results show that primary Ferich phases exhibited in blocky shape precipitated from liquid while secondary Fe-rich phase in a large net shape was distributed along eutectic boundary participating in a ternary eutectic reaction.Through synchrotron X-ray tomography characterization,three Fe-rich phases with different morphologies,i.e.,polyhedral shape,fine compact shape and Chinese script-type shape were extracted along the radial direction.Lower slow-shot speed promoted the polyhedral Fe-rich phase to precipitate in slow-shot sleeve while decreased the formation of fine compact and Chinese script-type Fe-rich phases in die cavity.Because of a worse deformation compatibility,polyhedral Fe-rich phases fractured and became stress concentration sources before the failure of the casting.展开更多
Fe-rich intermetallics, especially β-Fe phase, usually forming in the microstructure of cast aluminum alloys, are very detrimental to mechanical properties. In the present work, the effects of Fe content on phase tra...Fe-rich intermetallics, especially β-Fe phase, usually forming in the microstructure of cast aluminum alloys, are very detrimental to mechanical properties. In the present work, the effects of Fe content on phase transformation and microstructures were analyzed using a 3D X-ray microscope. Based on the highresolution 3D X-ray computed tomography, the 3D characteristics of Fe-rich intermetallics and micropores in the gravity-cast Al-6 Si alloys with different Fe contents were investigated. In addition, the effect of intermetallics on the microporosity was discussed. The results show that with increasing the Fe content from 0.10 wt.% to 0.60 wt.%, the volume fraction of Fe-rich intermetallics and the volume of the largest size Fe-rich intermetallic increased, and the 3D morphology of intermetallics changed from fine flake to network aggregation. As the Fe contents increased, the shrinkage pores were characterized, which were rather complex due to the micropores promoted by the intermetallics interactions.展开更多
The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical mor...The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical morphologies on the fracture behavior during tensile testing was analyzed.The results showed that the Fe-rich phase changed from platelet-likeβ-Al_(5) Fe Si intoα-Al_(15)(Fe Mn)_(3)Si_(2)with various morphologies after the addition of Mn.The Mn addition not only significantly reduced the volume fraction,equivalent diameter and interconnectivity of the Fe-rich phase but also greatly increased the sphericity,surface thickness,and distribution of the mean curvature and surface thickness.Furthermore,the equivalent diameter ofα-Al_(15)(FeMn)_(3)Si_(2)had an inverse exponential function relationship with its sphericity.The 3D morphology ofα-Al_(15)(FeMn)_(3)Si_(2)can be summarized as massive and regular polyhedrons,hollow and regular polyhedrons,and multibranched polyhedrons.The fraction of the different 3D morphologies in each alloy is related to the Mn content,where excess Mn increased the number and volume fraction of the large Fe-rich particles with a low sphericity.The ductility of each alloy was significantly improved by the addition of Mn but gradually decreased when the Mn/Fe ratio exceeded 1.2.The increase in largeα-Al_(15)(Mn Fe)_(3)Si_(2)with a low sphericity was the main reason for the decreased ductility of alloys with a high Mn content.展开更多
Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtr...Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.展开更多
Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging...Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging and electron microscopy, the underlying nucleation and growth mechanisms of Fe-rich phases during the solidification of Al-5 Ti-1 B-modified Al-2 Fe alloys were revealed in this study. The results showed that the Al-5 Ti-1 B grain refiner as well as the applied pressure both resulted in reduction of the size and number of primary Al_(3)Fe phases and promoted the formation of eutectic Al_(6)Fe phases.The tomography results demonstrated that Al-5 Ti-1 B changed the three-dimensional(3 D) morphology of primary Fe-rich phases from rod-like to branched plate-like, while a reduction in their thickness and size was also observed. This was attributed to the fact that Ti-containing solutes in the melts inhibit the diffusion of Fe atoms and the Al_(3)Fe twins produce re-entrant corner on the twin boundaries along the growth direction. Moreover, the TiB_(2) provides possible nucleation sites for Al_6Fe phases. The nucleation mechanism of Fe-rich phases is discussed in terms of experimental observations and crystallography calculations. The decrease in the lattice mismatch between TiB_(2) and Al_(6)Fe phases was suggested, which promoted the transformation of Al_(3)Fe to Al_(6)Fe phases.展开更多
A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been us...A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.展开更多
A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary ...A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary Fe-rich phase and eutectic Fe-rich phase in the solidified Al-Fe alloy were finer than the platelike Fe-rich phase in the as-cast Al-Fe alloy with the same content of Fe.The solidified Al-Fe alloy was subjected to three stages of shear deformation,and both the primary Fe-rich phase and eutectic Fe-rich phase were fractured and the average length was refined to 400 nm,while Fe-rich phase in the as-cast Al-3Fe(wt.%)alloy was platelike and its average length was 40 pm.The tensile strength and elongation of the hypereutectic Al-3Fe(wt.%)alloy containing nanosized Fe-rich phase were 162 MPa and 25.78%while those of the as-cast AI-3Fe(wt.%)alloy containing coarse platelike Fe-rich phase were 102 MPa and 16.84%,respectively.In the refineme nt of Fe-rich phase in hypereutectic Al-Fe alloy during rheo-extrusion,the three stages of shear deformation contributed more than sub-rapid cooling.展开更多
The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe co...The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe combined with trace Mn,while the blocky Fe-rich phases appear combined with trace Cr.Under the coexistence of trace Mn and Cr,a large number of fine Chinese script Fe-rich phases could be visible in the low iron-bearing AlSi_9Cu_3-alloy（0.60 wt%）.At high Fe level（1.30 wt%）,numerous Fe-rich phases with hexagonal morphologies are observed with the trace Cr,while fish-bone and pentagonal morphologies of Fe-rich phases could be simultaneously observed with the addition of both Mn and Cr.The results reveal that the trace Mn and Cr promote the morphological evolution of Fe-rich phases.The morphology evolution mechanism of Fe-rich phases has been discussed by using the atom radius and electronegativity differences of Fe,Mn,and Cr.展开更多
An insight on occurrence of Fe-rich spherules from the Central Indian Ocean Basin(CIOB)provides an understanding of their distribution at a water depth of>5,000 m.In the present study,Fe-rich spherules are identifi...An insight on occurrence of Fe-rich spherules from the Central Indian Ocean Basin(CIOB)provides an understanding of their distribution at a water depth of>5,000 m.In the present study,Fe-rich spherules are identified to occur in two different sediment types(i.e.,siliceous and pelagic)and tectonic settings(i.e.near seamounts and fracture zones).These are single spheres or aggregates,of different sizes(63 to 390μm)and show textural variability(smooth/quenched,brickwork,corkscrew,interlocking and dendritic).A comparative study based on physical morphology and chemical composition suggests a common mechanism of formation.The association of spherules with fracture zones(FZ)and seamounts signifies that morpho-tectonic features play an important role in fluid-driven hydrovolcanism.Based on the evidence and geologic conditions existing in the basin,we conclude that molten fuel-coolant interaction(MFCI)coupled with submarine hydrothermal exhalations could be an ideal mechanism for the formation of spherules and Fe-particles.The accretion of the spherules on the surface sediments could be a result of recent volcanic phenomena,while those occurring at different depths(280-355,and 460-475 cm-bsf)within the sediment core indicate two different episodes.The study provides a global implication in understanding fluid-driven magmatism in a deep-sea intraplate environment.展开更多
The spread of pine nematode disease caused by epidemic wood poses a great challenge to the environment,and there is an urgent need to develop effective processing methods;however,Ca/Fe-rich sludge ash can improve the ...The spread of pine nematode disease caused by epidemic wood poses a great challenge to the environment,and there is an urgent need to develop effective processing methods;however,Ca/Fe-rich sludge ash can improve the pyrolysis properties of biomass.Therefore,this paper focuses on the pyrolysis mechanism of epidemic wood with the addition of Ca/Fe-rich sludge ash.The presence of Ca-rich sludge ash was found to extend the pyrolytic temperature window of epidemic wood,intensify the cracking of its volatile constituents,and extend its reaction duration.At the same time,the Ca-rich sludge reduces the pyrolysis activation energy to 152.39 kJ/mol.The Fe-rich sludge ash demonstrated the capacity to lower the energy barriers during the initial phase of pyrolysis.Concurrently,the Ca-rich sludge ash accelerated the dehydration reaction of the epidemic wood,leading to 21.02%and 30.69%increases in the contents of acids and ketones in the pyrolytic oil,respectively.The Fe-rich sludge ash contributed to a notable 14.52%increase in aromatic compounds in the oil and a 19.14%decrease in alcoholic compounds.Additionally,the Ca-rich sludge ash accelerated the decomposition of lipid organic matter at elevated temperatures,enriching the pyrolytic char with more unsaturated bonds.This research lays a theoretical foundation for the safe and efficacious thermal decomposition of epidemic wood,thereby enhancing its utilization within the forestry industry.展开更多
基金support from the Natural Science Foundation of China(Nos.52104373,52074131,and 51974092)the Basic and Applied Basic Foundation of Guangdong Province(No.2020B1515120065)。
文摘This paper examines the effect of Fe addition on the microstructure characterized by scanning electron microscopy/electron backscattered diffraction,neutron diffraction,and synchrotron X-ray tomography and the mechanical properties of Al-Mg-Mn-Fe-Cu alloys.The findings reveal that the microstructures of the alloys consisted of an Al matrix,Al_(6)(FeMn),and Al_(2)CuMg phase particles.The addition of Fe significantly increased the yield strength(YS),and ultimate tensile strength(UTS)of the alloys,while reducing elongation.The transformation of the 3D morphology of the Al_(6)(FeMn)phase from separated and fine particles with Chinese-script morphology to interconnected rod-like structure as Fe content increased from 0.1%to 0.8%.This strengthening effect was attributed to the slip lines being blocked at the vicinity of the inter-connected Fe-rich phase,leading to grain rotation and dislocation density increment around the Fe-rich phase,ultimately improving the strength of the alloys.However,the Fe-rich phases and Al_(2)CuMg phases were found to be prone to cracking under tensile stress,resulting in decreased elongation of the alloys.This study provides a potential application in the design and manufacturing of new non-heat-treatable Al alloys for the automotive industry.
基金Project(2024YEE0109100) supported by the National Key R&D Program of ChinaProjects(52074131,52104373) supported by the National Natural Science Foundation of ChinaProjects(2022YFJH001,2024YFJH001) supported by the Science and Technology Plan Program of Qingyuan City,China。
文摘Trace amounts of Zr and V can increase the recrystallization temperature of Al-Mg-Si wrought aluminum alloys,which is expected to regulate the recrystallization grain.In this paper,trace amounts of V and Zr were added to recycled Al-Mg-Si alloys,and their e ffects on the microstructure and mechanical properties of the cast alloys were studied by scanning electron microscopy(SEM)and synchrotron radiation X-ray tomography(SRXT).The results show that the addition of Zr significantly increases the grain sizes due to the“Zr poisoning”;V addition has no significant effect on the grain size.The morphology of Fe-rich phase gradually changes from the large Chinese-script shape to the fine short rod and curved long strip shape,and the distribution uniformity is improved with the combined addition of V and Zr.The three-dimensional(3 D)morphology of Fe-rich phase includes granular,short rod-like,simple branch and multi-branch structures.The individual addition of V and Zr has no significant effect on the morphology of Fe-rich phase;but the combined addition of V and Zr significantly increases the number and volume fraction of Fe-rich phase with small size(diameter£15μm),the number of branches in the largest Fe-rich phase is significantly reduced,resulting in the improvement of elongation.This work provides a theoretical basis for the development of new recycled Al-Mg-Si alloys in industrial application.
基金supported by the National MCF En-ergy R&D Program(No.2022YFE03140003)the National Natural Science Foundation of China(No.12192283)the Youth Innova-tion Promotion Association CAS(No.15117008038).
文摘Strength and ductility are typically mutually exclusive in traditional copper-steel joints.This work pro-poses a strategy to overcome the inherent trade-off between strength and ductility through high speed electron beam welding with a preferred deflection to facilitate the in-situ formation of Fe-rich particles in the Cu matrix.The Fe-rich particles with an average diameter of 178.5 nm feature a 3D spatial network distribution across practically the entire joint.The obtained joint reinforced with such Fe-rich particles achieves ultimate high tensile strength(413 MPa)while maintaining excellent ductility(22%).The im-proved strength of the copper-steel joint is derived from the combined effects of dislocation strengthen-ing and grain refinement strengthening,while the increase in room-temperature ductility is mainly due to the high Schmid factor up to 0.454,which promotes the primary slip system to initiate easily during tensile deformation.This work provides a novel perspective on creating copper-steel joints in terms of achieving microstructural refinement and outstanding strength-ductility synergy.
基金financially supported by the National Natural Science Foundation of China (No. 51605342)the China Postdoctoral Science Foundation (No. 2015M572135)the Open Research Fund Program of Hubei Provincial Key Laboratory of Chemical Equipment Intensification and Intrinsic Safety (No. 2016KA01)
文摘The effects of high pressure rheo-squeeze casting(HPRC) on the Fe-rich phases(FRPs) and mechanical properties of Al-17 Si-(1,1.5)Fe alloys were investigated. The alloy melts were first treated by ultrasonic vibration(UV) and then formed by high-pressure squeeze casting(HPSC). The FRPs in the as-cast HPSC Al-17 Si-1 Fe alloys only contained a long, needle-shaped β-Al5 Fe Si phase at 0 MPa. In addition to the β-Al5 Fe Si phase, the HPSC Al-17 Si-1.5 Fe alloy also contained the plate-shaped δ-Al4 Fe Si2 phase. A fine, block-shaped δ-Al4 Fe Si2 phase was formed in the Al-17 Si-1 Fe alloy treated by UV. The size of FRPs decreased with increasing pressure. After UV treatment, solidification under pressure led to further refinement of the FRPs. Considering alloy samples of the same composition, the ultimate tensile strength(UTS) of the HPRC samples was higher than that of the HPSC samples, and the UTS increased with increasing pressure. The UTS of the Al-17 Si-1 Fe alloy formed by HPSC exceeded that of the Al-17 Si-1.5 Fe alloy formed in the same manner under the same pressure. Conversely, the UTS of the Al-17 Si-1 Fe alloy formed by HPRC decreased to a value lower than that of the Al-17 Si-1.5 Fe alloy formed in the same manner.
基金the National Natural Science Foundation of China(Grant No.51775297)the National Science and the Tsinghua University Initiative Scientific Research Program(20151080370)UK Royal Academy of Engineering/Royal Society through the Newton International Fellowship Scheme。
文摘Both microstructural characteristics and fracture behavior of Fe-rich phases in a high-pressure die-cast hypoeutectic Al-Si alloy were investigated.Attention was focused on the morphology and formation mechanism of Fe-rich phases,together with their influence on fracture.Results show that primary Ferich phases exhibited in blocky shape precipitated from liquid while secondary Fe-rich phase in a large net shape was distributed along eutectic boundary participating in a ternary eutectic reaction.Through synchrotron X-ray tomography characterization,three Fe-rich phases with different morphologies,i.e.,polyhedral shape,fine compact shape and Chinese script-type shape were extracted along the radial direction.Lower slow-shot speed promoted the polyhedral Fe-rich phase to precipitate in slow-shot sleeve while decreased the formation of fine compact and Chinese script-type Fe-rich phases in die cavity.Because of a worse deformation compatibility,polyhedral Fe-rich phases fractured and became stress concentration sources before the failure of the casting.
基金supported by the Industry Base Enhanced Project(TC160A310-10-01)Guangdong Sci&Tech Project(2013A090100002)Guangzhou Sci&Tech Project(2014Y2-00214)
文摘Fe-rich intermetallics, especially β-Fe phase, usually forming in the microstructure of cast aluminum alloys, are very detrimental to mechanical properties. In the present work, the effects of Fe content on phase transformation and microstructures were analyzed using a 3D X-ray microscope. Based on the highresolution 3D X-ray computed tomography, the 3D characteristics of Fe-rich intermetallics and micropores in the gravity-cast Al-6 Si alloys with different Fe contents were investigated. In addition, the effect of intermetallics on the microporosity was discussed. The results show that with increasing the Fe content from 0.10 wt.% to 0.60 wt.%, the volume fraction of Fe-rich intermetallics and the volume of the largest size Fe-rich intermetallic increased, and the 3D morphology of intermetallics changed from fine flake to network aggregation. As the Fe contents increased, the shrinkage pores were characterized, which were rather complex due to the micropores promoted by the intermetallics interactions.
基金supported by the National Natural Science Foundation of China(No.52074131)the Foundation and Applied Foundation Program of Guangdong Province(No.2020B1515120065)+2 种基金the Key-Area Research and Development Program of Guangdong Province(No.2020B010186002)the Science and Technology Plan Program of Guangdong Province(Nos.2015B090926013,2019B090905009)the WL13W1 beamline of Shanghai Synchrotron Radiation Facility,SSRF(proposal number 2018-SSRF-PT-006299,2020-SSRF-PT-011937)。
文摘The evolution of the 3D Fe-rich phases of Al-7.0Si-1.2Fe alloys with different Mn contents was visualized and characterized using synchrotron X-ray computed tomography,and the effect of Fe-rich phases with typical morphologies on the fracture behavior during tensile testing was analyzed.The results showed that the Fe-rich phase changed from platelet-likeβ-Al_(5) Fe Si intoα-Al_(15)(Fe Mn)_(3)Si_(2)with various morphologies after the addition of Mn.The Mn addition not only significantly reduced the volume fraction,equivalent diameter and interconnectivity of the Fe-rich phase but also greatly increased the sphericity,surface thickness,and distribution of the mean curvature and surface thickness.Furthermore,the equivalent diameter ofα-Al_(15)(FeMn)_(3)Si_(2)had an inverse exponential function relationship with its sphericity.The 3D morphology ofα-Al_(15)(FeMn)_(3)Si_(2)can be summarized as massive and regular polyhedrons,hollow and regular polyhedrons,and multibranched polyhedrons.The fraction of the different 3D morphologies in each alloy is related to the Mn content,where excess Mn increased the number and volume fraction of the large Fe-rich particles with a low sphericity.The ductility of each alloy was significantly improved by the addition of Mn but gradually decreased when the Mn/Fe ratio exceeded 1.2.The increase in largeα-Al_(15)(Mn Fe)_(3)Si_(2)with a low sphericity was the main reason for the decreased ductility of alloys with a high Mn content.
基金This project was supported by the China PostdoctoralScience FOundation, the Research Fund for the DoctoralProgram of Higher Educ
文摘Electromagnetic filtration of primary Fe-rich phases (complex compound of AlFeSiMn) from Al-Si alloy melt containing 1.2 wt pct Fe have been studied by theoretical analysis and on a self-designed electromagnetic filtration equipment. The principle of the electromagnetic filtration is that the EMF (electromagnetic force) scarcely acts on the primary Fe-rich phases having low electric conductivity, which are then moved in the direction opposite to that of the EMF. Experimental results show that the primary Fe-rich phases are separated from Al-Si alloy melt and are collected in the filter while the melt is in horizontal flow. The removal efficiency of the primary iron-phases (77) calculated is less as the greatest flow velocity of the melt (UM) and the height of the filter (2h) are larger, while it becomes larger as EMF, operating distance of electromagnetic force (cr) and particle size (dv) become larger. It has been confirmed that the primary iron-phases larger than 20 jim can be removed efficiently by theoretical analysis and experiments. This new technique is high efficient and available for continuously flowing melts as compared with natural settling and filtration methods, which offer a possibility for recycling high quality aluminum alloys.
基金supported by the Team Project Natural Science Foundation of Guangdong Province(2015A030312003)Basic and Applied Basic Foundation of Guangdong Province(2019A1515110270)+2 种基金Research start-up funds of DGUT(GC300501138)Scientific Research Foundation of Advanced Talents(Innovation Team)DGUT(No.KCYCXPT2016004 and No.TDQN2019005)Natural Science Foundation of China(52074131)。
文摘Plate-like Fe-rich intermetallic phases directly influence the mechanical properties of recycled Al alloys;thus, many attempts have been made to modify the morphology of these phases. Through synchrotron X-ray imaging and electron microscopy, the underlying nucleation and growth mechanisms of Fe-rich phases during the solidification of Al-5 Ti-1 B-modified Al-2 Fe alloys were revealed in this study. The results showed that the Al-5 Ti-1 B grain refiner as well as the applied pressure both resulted in reduction of the size and number of primary Al_(3)Fe phases and promoted the formation of eutectic Al_(6)Fe phases.The tomography results demonstrated that Al-5 Ti-1 B changed the three-dimensional(3 D) morphology of primary Fe-rich phases from rod-like to branched plate-like, while a reduction in their thickness and size was also observed. This was attributed to the fact that Ti-containing solutes in the melts inhibit the diffusion of Fe atoms and the Al_(3)Fe twins produce re-entrant corner on the twin boundaries along the growth direction. Moreover, the TiB_(2) provides possible nucleation sites for Al_6Fe phases. The nucleation mechanism of Fe-rich phases is discussed in terms of experimental observations and crystallography calculations. The decrease in the lattice mismatch between TiB_(2) and Al_(6)Fe phases was suggested, which promoted the transformation of Al_(3)Fe to Al_(6)Fe phases.
基金financially supported by the Natural Science Foundation of China(Nos.52104373 and 51901042)the Ba-sic and Applied Basic Foundation of Guangdong Province,China(Nos.2020B1515120065 and 2021B1515140028)the Guangdong Province Office of Education,China(No.2018KQNCX256).
文摘A multiscale methodology using scanning and transmission electron microscope,synchrotron X-ray nano-tomography and micro-tomography,small angle neutron scattering,and in situ synchrotron X-ray diffrac-tion has been used,to reveal the effect of Fe-rich phases and precipitates on the mechanical behaviour of an Al-Cu-Mn-Fe-Sc-Zr alloy.Theα-Al grains size is reduced from 185.1μm(0 MPa)and 114.3μm(75 MPa)by applied pressure.Moreover,it has been demonstrated that suitable heat treatments modify the 3D morphology of Fe-rich phases from interconnected to a disaggregated structure that improves the mechanical properties of the alloy.The size and morphology evolution of fine precipitates under differ-ent ageing temperature and time are revealed.At ageing temperature of 160℃,the precipitates change from GP zones toθ’(around 75 nm in length)with ageing time increasing from 1 h to 24 h;the Vick-ers hardness increases from 72.0 HV to 110.7HV.The high ductility of the Sc,Zr modified Al-Cu alloy is related to the complex shape and the loss of interconnectivity of the Fe-rich particles due to the heat treatment.The evolution of the crystal lattice strains inα-Al,andβ-Fe calculated during tensile test us-ing in-situ synchrotron X-ray diffraction corroborates the influence of the microstructure in the ductility of the modified alloy.
基金the National Key Research and Development Program under Grant No.2018YFB2001800the National Natural Science Foundation of China under Grant Nos.51674077 and 51871184+1 种基金Joint fund between Shenyang National Laboratory for Materials Science and State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals under Grant No.18LHPYO13High-Level Talent Support Program of Liaoning under Grant No.XLYC1802128。
文摘A hypereutectic Al-3Fe(wt.%)alloy was subjected by rheo-extrusion,and the effect of sub-rapid cooling and shear deformation on the refinement of Fe-rich phase was investigated.The results showed that both the primary Fe-rich phase and eutectic Fe-rich phase in the solidified Al-Fe alloy were finer than the platelike Fe-rich phase in the as-cast Al-Fe alloy with the same content of Fe.The solidified Al-Fe alloy was subjected to three stages of shear deformation,and both the primary Fe-rich phase and eutectic Fe-rich phase were fractured and the average length was refined to 400 nm,while Fe-rich phase in the as-cast Al-3Fe(wt.%)alloy was platelike and its average length was 40 pm.The tensile strength and elongation of the hypereutectic Al-3Fe(wt.%)alloy containing nanosized Fe-rich phase were 162 MPa and 25.78%while those of the as-cast AI-3Fe(wt.%)alloy containing coarse platelike Fe-rich phase were 102 MPa and 16.84%,respectively.In the refineme nt of Fe-rich phase in hypereutectic Al-Fe alloy during rheo-extrusion,the three stages of shear deformation contributed more than sub-rapid cooling.
基金supported by the National Key Research and Development Plan (Nos. 2017YFB1103701, 2016YFB0701201, 2016YFB0701203)the National Natural Science Foundation of China (Nos. 51671101, 51464034, 51761037)+3 种基金the Natural Science Foundation of Jiangxi Province (Nos. 20161ACB21003, 20162BCB23013, and 20172BCB22002)the Scientific Research Foundation of the Education Department of Jiangxi Province (No. GJJ150010)the Innovative Funding for Graduate Students in Nanchang University (No. cx2016089)the Funding of Key Laboratory of Superlight Materials & Surface Technology (Harbin Engineering University), Ministry of Education
文摘The morphological evolution of Fe-rich phases in the Alalloy has been investigated with various contents of Fe,Mn,and Cr.The results show that coarse Chinese script Fe-rich phases appear in the alloy with 0.6 wt%Fe combined with trace Mn,while the blocky Fe-rich phases appear combined with trace Cr.Under the coexistence of trace Mn and Cr,a large number of fine Chinese script Fe-rich phases could be visible in the low iron-bearing AlSi_9Cu_3-alloy（0.60 wt%）.At high Fe level（1.30 wt%）,numerous Fe-rich phases with hexagonal morphologies are observed with the trace Cr,while fish-bone and pentagonal morphologies of Fe-rich phases could be simultaneously observed with the addition of both Mn and Cr.The results reveal that the trace Mn and Cr promote the morphological evolution of Fe-rich phases.The morphology evolution mechanism of Fe-rich phases has been discussed by using the atom radius and electronegativity differences of Fe,Mn,and Cr.
基金The sediment samples were collected during several cruises(AAS-22,AAS-38 and SSD-48)under the auspices of the project“Surveys for Polymetallic Nodules”(GAP 2175)funded by the Ministry of Earth Sciences,New Delhi,India。
文摘An insight on occurrence of Fe-rich spherules from the Central Indian Ocean Basin(CIOB)provides an understanding of their distribution at a water depth of>5,000 m.In the present study,Fe-rich spherules are identified to occur in two different sediment types(i.e.,siliceous and pelagic)and tectonic settings(i.e.near seamounts and fracture zones).These are single spheres or aggregates,of different sizes(63 to 390μm)and show textural variability(smooth/quenched,brickwork,corkscrew,interlocking and dendritic).A comparative study based on physical morphology and chemical composition suggests a common mechanism of formation.The association of spherules with fracture zones(FZ)and seamounts signifies that morpho-tectonic features play an important role in fluid-driven hydrovolcanism.Based on the evidence and geologic conditions existing in the basin,we conclude that molten fuel-coolant interaction(MFCI)coupled with submarine hydrothermal exhalations could be an ideal mechanism for the formation of spherules and Fe-particles.The accretion of the spherules on the surface sediments could be a result of recent volcanic phenomena,while those occurring at different depths(280-355,and 460-475 cm-bsf)within the sediment core indicate two different episodes.The study provides a global implication in understanding fluid-driven magmatism in a deep-sea intraplate environment.
基金supported by the Projects of Intergovernmental Cooperation of Science and Technology/National Key Research and Development Program of China(No.2024YFE0100200)the National Natural Science Foundation of China(No.52236008)+1 种基金the Zhejiang Provincial Natural Science Foundation(No.LZ23E060004)the National Natural Science Foundation of China(No.52206178).
文摘The spread of pine nematode disease caused by epidemic wood poses a great challenge to the environment,and there is an urgent need to develop effective processing methods;however,Ca/Fe-rich sludge ash can improve the pyrolysis properties of biomass.Therefore,this paper focuses on the pyrolysis mechanism of epidemic wood with the addition of Ca/Fe-rich sludge ash.The presence of Ca-rich sludge ash was found to extend the pyrolytic temperature window of epidemic wood,intensify the cracking of its volatile constituents,and extend its reaction duration.At the same time,the Ca-rich sludge reduces the pyrolysis activation energy to 152.39 kJ/mol.The Fe-rich sludge ash demonstrated the capacity to lower the energy barriers during the initial phase of pyrolysis.Concurrently,the Ca-rich sludge ash accelerated the dehydration reaction of the epidemic wood,leading to 21.02%and 30.69%increases in the contents of acids and ketones in the pyrolytic oil,respectively.The Fe-rich sludge ash contributed to a notable 14.52%increase in aromatic compounds in the oil and a 19.14%decrease in alcoholic compounds.Additionally,the Ca-rich sludge ash accelerated the decomposition of lipid organic matter at elevated temperatures,enriching the pyrolytic char with more unsaturated bonds.This research lays a theoretical foundation for the safe and efficacious thermal decomposition of epidemic wood,thereby enhancing its utilization within the forestry industry.
