The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element con...The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element control model, the concept of the proportion of iron and steel and the charging structure triangle were putted forward. Based on theoretical calculation and statistical analysis, the influence of charging structure on production index was discussed, and it was found that the utilizing efficiency of energy will reduce as the proportion of iron and steel in EAF steelmaking increases.展开更多
According to the electrical operation and steelmaking theory of EAF, animproved power input procedure of 70 t high impedance EAF in Nanjinng Iron and Steel Corp. Ltd. wasstudied. The investigation method, process and ...According to the electrical operation and steelmaking theory of EAF, animproved power input procedure of 70 t high impedance EAF in Nanjinng Iron and Steel Corp. Ltd. wasstudied. The investigation method, process and result for use of power supply of high impedance EAFwas proposed, and the optimized power-supply curve to EAF steelmaking practice was given, andelectrical operation was improved, the electric energy consumption can be reduced by 25 kW. T/t, andpower supply time can also be reduced 3 min.展开更多
电弧炉采用低钛铁水、合金和造渣材料,偏心炉底出钢,出钢合金化,LF精炼时,用Si、Al复合脱氧和碱度3～5的CaO-MgO-Si0_2-Al_2O_3渣系,30 Pa VD处理,以及保护浇铸等工艺措施,Φ150 mm锻造棒材的分析结果为GGr15轴承钢中的氧含量为4.5×...电弧炉采用低钛铁水、合金和造渣材料,偏心炉底出钢,出钢合金化,LF精炼时,用Si、Al复合脱氧和碱度3～5的CaO-MgO-Si0_2-Al_2O_3渣系,30 Pa VD处理,以及保护浇铸等工艺措施,Φ150 mm锻造棒材的分析结果为GGr15轴承钢中的氧含量为4.5×10^(-6)～9×10^(-6),Ti含量为0.001 0%～0.001 5%,钢中有少量5μm TiN夹杂,达到特钢优质低钛轴承钢的质量要求。展开更多
Reducing steel slag （RSS） was mainly acquired from five electric-arc furnace （EAF） steelmaking plants （among them, the products of two plants were carbon steel and those of other plants were stainless steel） for...Reducing steel slag （RSS） was mainly acquired from five electric-arc furnace （EAF） steelmaking plants （among them, the products of two plants were carbon steel and those of other plants were stainless steel） for research tests. The chemical properties, compound compositions, activities and contents of main expansive compounds were tested. The results showed that the field sampled RSS had a very high crystallinity and hydraulicity with main chemical compositions close to those of Portland cement. It can be known from the study that in case of C/S ratio higher than 2.0, the main compound compositions are C2S, C3S, C2F and f-CaO. However, after the RSS was stored for six months, an obvious variation occurred with potential pre-hydration in RSS, where the SO3 content was slightly reduced and the compressive activity index was obviously higher than that at the 28th day.展开更多
In order to improve operation for shortening tap to tap time and saving electrical energy, on the base of no-linear reactance model, the electrical characteristics of the 50 t UHP-EAF in Fushun Special Steel Co. Ltd. ...In order to improve operation for shortening tap to tap time and saving electrical energy, on the base of no-linear reactance model, the electrical characteristics of the 50 t UHP-EAF in Fushun Special Steel Co. Ltd. were analyzed. Considering steelmaking process conditions, the optimum power-input diagrams were investigated, which can save energy, lower consumption, and raise productivity. This has been verified by production contrast tests. Application of the optimum curve in 50 t UHP-EAF indicates that research method is correct, the 50 t UHP-EAF runs smoothly with lowering electrical energy by 29.35 kW.h/t and shortening power on time by 3 min. The general steps of making optimum power-input specification is also given.展开更多
In order to improve operation for shortening tap to tap time and savingelectrical energy, on the base of no-linear reactance model, the electrical characteristics of the50 t UHP-EAF in Fushun Special Steel Co. Ltd. we...In order to improve operation for shortening tap to tap time and savingelectrical energy, on the base of no-linear reactance model, the electrical characteristics of the50 t UHP-EAF in Fushun Special Steel Co. Ltd. were analyzed. Considering steelmaking processconditions, the optimum power-input diagrams were investigated, which can save energy, lowerconsumption, and raise productivity. This has been verified by production contrast tests.Application of the optimum curve in 50 t UHP-EAF indicates that research method is correct, the 50 tUHP-EAF runs smoothly with lowering electrical energy by 29.35 kW-h/t and shortening power on timeby 3 min. The general steps of making optimum power-input specification is also given.展开更多
Based on a current coherent jet,this study proposes a supersonic combustion(SC)coherent jet in which the main oxygen jet is surrounded by a supersonic fuel gas.The characteristics of the proposed coherent jet are anal...Based on a current coherent jet,this study proposes a supersonic combustion(SC)coherent jet in which the main oxygen jet is surrounded by a supersonic fuel gas.The characteristics of the proposed coherent jet are analyzed using experimental methods and numerical simulations in the high-temperature environment of electric arc furnace(EAF)steelmaking.The SC coherent jet achieved stable combustion in the EAF steelmaking environment.The simulated combustion temperature of the supersonic shrouding methane gas was 2930 K,slightly below the theoretical combustion temperature of methane–oxygen gas.The high speed and temperature of the supersonic flame effectively weakened the interaction between the main oxygen jet and the external ambient gas,inhibiting the radial expansion of the main oxygen jet and maintaining its high speed and low turbulence over a long distance.These features improved the impact capacity of the coherent jet and strengthened the stirring intensity in the EAF bath.展开更多
In this study,the formation mechanism and removal efficiency of polychlorinated dibenzo-p-dioxins, dibenzofurans（PCDD/Fs） achieved with bag filter（BF） in an electric arc furnace（EAF） in Taiwan is evaluated via i...In this study,the formation mechanism and removal efficiency of polychlorinated dibenzo-p-dioxins, dibenzofurans（PCDD/Fs） achieved with bag filter（BF） in an electric arc furnace（EAF） in Taiwan is evaluated via intensive stack sampling and analysis.The results indicate that the PCDD/F concentration measured in the stack gas of the EAF investigated was 0.16 ng I-TEQ/m1,which was significantly lower than the PCDD/F emission limit（0.5 ng I-TEQ/m;） set for existing EAFs in Taiwan.Due to the low operating temperature（<60℃） of the BF adopted by the EAF investigated,76%of total toxicity PCDD/Fs could be removed from the flue gas stream. In addition,the partitioning of PCDD/Fs between vapor and solid phase at different locations in EAF did not change significantly,while a reduction of solid-phase PCDD/Fs was observed at the outlet of BF.As the chlorination level of PCDD/Fs congener increases,the vapor pressure of PCDD/F congener decreases,resulting in the increase of PCDD/Fs existing in solid phase.Hence,the removal efficiencies of highly chlorinated congeners were significantly higher than that of lowly chlorinated congeners.PCDFs accounted for more than 85%of the TEQ in flue gas of the EAF investigated,among them 2,3,4,7,8-PeCDF（> 43%） was of the highest contribution.Overall,2,3,7,8-TCDD,2,3,7,8-TCDF and 2,3,4,7,8-PeCDF can serve as the unique congeners in the flue gas of the stainless steel EAF process.展开更多
文摘The viewpoint about harmful residual element control, the charging structure and its influence on production index due to the diversification of raw material in EAF steelmaking was expatiated. The residual element control model, the concept of the proportion of iron and steel and the charging structure triangle were putted forward. Based on theoretical calculation and statistical analysis, the influence of charging structure on production index was discussed, and it was found that the utilizing efficiency of energy will reduce as the proportion of iron and steel in EAF steelmaking increases.
文摘According to the electrical operation and steelmaking theory of EAF, animproved power input procedure of 70 t high impedance EAF in Nanjinng Iron and Steel Corp. Ltd. wasstudied. The investigation method, process and result for use of power supply of high impedance EAFwas proposed, and the optimized power-supply curve to EAF steelmaking practice was given, andelectrical operation was improved, the electric energy consumption can be reduced by 25 kW. T/t, andpower supply time can also be reduced 3 min.
文摘Reducing steel slag （RSS） was mainly acquired from five electric-arc furnace （EAF） steelmaking plants （among them, the products of two plants were carbon steel and those of other plants were stainless steel） for research tests. The chemical properties, compound compositions, activities and contents of main expansive compounds were tested. The results showed that the field sampled RSS had a very high crystallinity and hydraulicity with main chemical compositions close to those of Portland cement. It can be known from the study that in case of C/S ratio higher than 2.0, the main compound compositions are C2S, C3S, C2F and f-CaO. However, after the RSS was stored for six months, an obvious variation occurred with potential pre-hydration in RSS, where the SO3 content was slightly reduced and the compressive activity index was obviously higher than that at the 28th day.
文摘In order to improve operation for shortening tap to tap time and saving electrical energy, on the base of no-linear reactance model, the electrical characteristics of the 50 t UHP-EAF in Fushun Special Steel Co. Ltd. were analyzed. Considering steelmaking process conditions, the optimum power-input diagrams were investigated, which can save energy, lower consumption, and raise productivity. This has been verified by production contrast tests. Application of the optimum curve in 50 t UHP-EAF indicates that research method is correct, the 50 t UHP-EAF runs smoothly with lowering electrical energy by 29.35 kW.h/t and shortening power on time by 3 min. The general steps of making optimum power-input specification is also given.
文摘In order to improve operation for shortening tap to tap time and savingelectrical energy, on the base of no-linear reactance model, the electrical characteristics of the50 t UHP-EAF in Fushun Special Steel Co. Ltd. were analyzed. Considering steelmaking processconditions, the optimum power-input diagrams were investigated, which can save energy, lowerconsumption, and raise productivity. This has been verified by production contrast tests.Application of the optimum curve in 50 t UHP-EAF indicates that research method is correct, the 50 tUHP-EAF runs smoothly with lowering electrical energy by 29.35 kW-h/t and shortening power on timeby 3 min. The general steps of making optimum power-input specification is also given.
基金financially supported by Fundamental Research Funds for the Central Universities (No. FRF-GF18-008B)
文摘Based on a current coherent jet,this study proposes a supersonic combustion(SC)coherent jet in which the main oxygen jet is surrounded by a supersonic fuel gas.The characteristics of the proposed coherent jet are analyzed using experimental methods and numerical simulations in the high-temperature environment of electric arc furnace(EAF)steelmaking.The SC coherent jet achieved stable combustion in the EAF steelmaking environment.The simulated combustion temperature of the supersonic shrouding methane gas was 2930 K,slightly below the theoretical combustion temperature of methane–oxygen gas.The high speed and temperature of the supersonic flame effectively weakened the interaction between the main oxygen jet and the external ambient gas,inhibiting the radial expansion of the main oxygen jet and maintaining its high speed and low turbulence over a long distance.These features improved the impact capacity of the coherent jet and strengthened the stirring intensity in the EAF bath.
文摘In this study,the formation mechanism and removal efficiency of polychlorinated dibenzo-p-dioxins, dibenzofurans（PCDD/Fs） achieved with bag filter（BF） in an electric arc furnace（EAF） in Taiwan is evaluated via intensive stack sampling and analysis.The results indicate that the PCDD/F concentration measured in the stack gas of the EAF investigated was 0.16 ng I-TEQ/m1,which was significantly lower than the PCDD/F emission limit（0.5 ng I-TEQ/m;） set for existing EAFs in Taiwan.Due to the low operating temperature（<60℃） of the BF adopted by the EAF investigated,76%of total toxicity PCDD/Fs could be removed from the flue gas stream. In addition,the partitioning of PCDD/Fs between vapor and solid phase at different locations in EAF did not change significantly,while a reduction of solid-phase PCDD/Fs was observed at the outlet of BF.As the chlorination level of PCDD/Fs congener increases,the vapor pressure of PCDD/F congener decreases,resulting in the increase of PCDD/Fs existing in solid phase.Hence,the removal efficiencies of highly chlorinated congeners were significantly higher than that of lowly chlorinated congeners.PCDFs accounted for more than 85%of the TEQ in flue gas of the EAF investigated,among them 2,3,4,7,8-PeCDF（> 43%） was of the highest contribution.Overall,2,3,7,8-TCDD,2,3,7,8-TCDF and 2,3,4,7,8-PeCDF can serve as the unique congeners in the flue gas of the stainless steel EAF process.
