利用CMT(cold metal transfer)技术在30CrMnSi钢板表面熔敷CuSi3;采用背散射、能谱分析及X射线衍射等方法对接头区显微组织及成分进行了研究。结果表明,CMT技术实现了熔敷层与基体的冶金结合,送丝速度为5.0 m/min,焊接速度为17.0 mm/s时...利用CMT(cold metal transfer)技术在30CrMnSi钢板表面熔敷CuSi3;采用背散射、能谱分析及X射线衍射等方法对接头区显微组织及成分进行了研究。结果表明,CMT技术实现了熔敷层与基体的冶金结合,送丝速度为5.0 m/min,焊接速度为17.0 mm/s时,稀释率极低;界面区由Fe3Si化合物、α-Fe及ε-Cu组成。送丝速度较低时,界面结构为Fe3Si/α-Fe+ε-Cu/α-Fe,熔敷区出现Fe2Si化合物;提高送丝速度,界面结构为Fe3Si+α-Fe+ε-Cu/α-Fe+ε-Cu,Fe2Si化合物被Fe3Si化合物取代;进一步提高送丝速度,界面结构为α-Fe+ε-Cu,弥散分布的球状富铁相聚合成长为星状及大块团状的α-Fe固溶体。送丝速度的变化对熔敷区组织具有显著影响。展开更多
Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material...Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material or copper filler from the microhardness tests of TIG brazing specimens, and the fracture spot is at the base materials zone from the tensile tests of MIG brazing specimens. Examination using energy dispersive X-ray analysis reveals the presence of intermetallic compound Fe5Si3(Cu) in the joint. The dispersal of fine Fe5Si3(Cu) particles is the main strengthening factor for the joint. The Fe5Si3(Cu) particles are determined to arise from three sources, namely, spot micro-melt, whisker-like fragmentation and dissolve-separation actions.展开更多
文摘利用CMT(cold metal transfer)技术在30CrMnSi钢板表面熔敷CuSi3;采用背散射、能谱分析及X射线衍射等方法对接头区显微组织及成分进行了研究。结果表明,CMT技术实现了熔敷层与基体的冶金结合,送丝速度为5.0 m/min,焊接速度为17.0 mm/s时,稀释率极低;界面区由Fe3Si化合物、α-Fe及ε-Cu组成。送丝速度较低时,界面结构为Fe3Si/α-Fe+ε-Cu/α-Fe,熔敷区出现Fe2Si化合物;提高送丝速度,界面结构为Fe3Si+α-Fe+ε-Cu/α-Fe+ε-Cu,Fe2Si化合物被Fe3Si化合物取代;进一步提高送丝速度,界面结构为α-Fe+ε-Cu,弥散分布的球状富铁相聚合成长为星状及大块团状的α-Fe固溶体。送丝速度的变化对熔敷区组织具有显著影响。
基金Project (50475051) supported by the National Natural Science Foundation of China
文摘Galvanized steel sheets were joined by tungsten inert gas(TIG) and metal inert gas(MIG) brazing process using copper based filler. The results show that the joint zone hardness is higher than that of the base material or copper filler from the microhardness tests of TIG brazing specimens, and the fracture spot is at the base materials zone from the tensile tests of MIG brazing specimens. Examination using energy dispersive X-ray analysis reveals the presence of intermetallic compound Fe5Si3(Cu) in the joint. The dispersal of fine Fe5Si3(Cu) particles is the main strengthening factor for the joint. The Fe5Si3(Cu) particles are determined to arise from three sources, namely, spot micro-melt, whisker-like fragmentation and dissolve-separation actions.
