Mgo-Cao refractories are widely used in the iron and steel metalurgy industry due to their advantages of purifying molten steel,high refractoriness,good thermal shock resistance,and excellent corrosion resistance to b...Mgo-Cao refractories are widely used in the iron and steel metalurgy industry due to their advantages of purifying molten steel,high refractoriness,good thermal shock resistance,and excellent corrosion resistance to basic slags.However,hydration occurs during the manufacturing,storage,and transportation of refractories,which severely limits their application.Mgo-CaO clinker is the main raw material for Mgo-Cao refractories,and its hydration resistance determines the development of the latter case.Herein,the Mgo-Cao clinker was modified using myristic acid as the modifying agent by the liquid-phase deposition method.The effects of the particle size of the raw materials,concentration of myristic acid,treatment temperature and time on the phase composition and hydration resistance of the modified Mgo-Cao clinkers were investigated in detail.The results show that the samples with an agent concentration of 0.25 mol L^(-1) and treated at 25℃ for 1 h exhibit the optimal hydration resistance properties,namely a low hydration mass gain rate(0.23%)and a large water contact angle(152.9).展开更多
Interactions between cement clinkers and clay minerals are crucial to the much lower strength of cement-based stabilized clays than concrete or mortar.In this paper,the kaolinite-based and montmorillonite-based clays ...Interactions between cement clinkers and clay minerals are crucial to the much lower strength of cement-based stabilized clays than concrete or mortar.In this paper,the kaolinite-based and montmorillonite-based clays were respectively stabilized by tricalcium silicate(C3S)and tricalcium aluminate(C3A),and measured by the unconfined compressive strength(UCS),29Si/27Al solid state nuclear magnetic resonance(SS-NMR),Fourier transform infrared spectroscopy(FTIR),and transmission electron microscope(TEM)to probe the clinker-clay mineral interaction from macro-mechanical,mineralogical,and microstructural perspectives.The results show that C3A-stabilized samples gain strength rapidly in the first 3 d but are only 20%e60%of the strength of C3S-stabilized ones after 60 d.Microstructures reveal that montmorillonite shows better pozzolanic reactivity due to its superior Sichain and lattice substitution compared to kaolinite.This interaction domains the engineering performance of stabilized clays,benefiting the design of stabilizer referring to as the industrial by-products and clay minerals.展开更多
The fusion of the leaching and purification processes was realized by directly using microemulsion as the leaching agent.The bis-(2-ethyhexyl)phosphoric acid(DEHPA)/n-heptane/NaOH microemulsion system was established ...The fusion of the leaching and purification processes was realized by directly using microemulsion as the leaching agent.The bis-(2-ethyhexyl)phosphoric acid(DEHPA)/n-heptane/NaOH microemulsion system was established to directly leach vanadates from sodium-roasted vanadium slag.The effect of the leaching agent on the leaching efficiency was investigated,in addition to the molar ratio of H_(2)O/NaDEHP(W),DEHPA concentration,solid/liquid ratio,stirring time,and leaching temperature.In optimal situations,the vanadium leaching efficiency reaches 79.57%.The X-ray diffraction characterization of the leaching residue and the Raman spectrum of the microemulsion before and after leaching demonstrate the successful entry of vanadates from the sodium-roasted vanadium slag into the microemulsion.The proposed method successfully realizes the leaching and purification of vanadates in one step,thereby greatly reducing production costs and environmental pollution.It also offers a new way to achieve the green recovery of valuable metals from solid resources.展开更多
This paper presents an experimental study and micro-mechanism discussion on gypsum role in the mechanical improvements of cement-based stabilized clay(CBSC).A soft marine clay at two initial water contents(i.e.50%and ...This paper presents an experimental study and micro-mechanism discussion on gypsum role in the mechanical improvements of cement-based stabilized clay(CBSC).A soft marine clay at two initial water contents(i.e.50%and 70%)was treated by reconstituted cementitious binders with varying gypsum to clinker(G/C)ratios and added metakaolin to facilitate the formation of ettringite,followed by the measurements of final water contents,dry densities and strengths in accordance with ASTM standards as well as microstructure by mercury intrusion porosimetry(MIP)and scanning electron microscopy(SEM).Results reveal that the gypsum fraction has a significant influence on the index and mechanical properties of the CBSC,and there exists a threshold of the G/C ratio,which is 10%and 15%for clays with 50%and 70%initial water contents,respectively.Beyond which adding excessive gypsum cannot improve the strength further,eliminating the beneficial role.At these thresholds of the G/C ratio,the unconfined compressive strength(UCS)values for clays with 50%and 70%initial water contents are 1.74 MPa and 1.53 MPa at 60 d of curing,respectively.Microstructure characterization shows that,besides the common cementation-induced strengthening,newly formed ettringite also acts as significant pore infills,and the associated remarkable volumetric expansion is responsible,and may be the primary factor,for the beneficial strength gain due to the added gypsum.Moreover,pore-filling ettringite also leads to the conversion of relatively large inter-aggregate to smaller intra-aggregate pores,thereby causing a more homogeneous matrix or solid skeleton with higher strength.Overall,added gypsum plays a vital beneficial role in the strength development of the CBSC,especially for very soft clays.展开更多
Considering the fact that free calcium oxide content is an important parameter to evaluate the quality of cement clinker, it is very significant to predict the change of free calcium oxide content through adjusting th...Considering the fact that free calcium oxide content is an important parameter to evaluate the quality of cement clinker, it is very significant to predict the change of free calcium oxide content through adjusting the parameters of processing technique. In fact, the making process of cement clinker is very complex. Therefore, it is very difficult to describe this relationship using the conventional mathematical methods. Using several models, i e, linear regression model, nonlinear regression model, Back Propagation neural network model, and Radial Basis Function （RBF） neural network model, we investigated the possibility to predict the free calcium oxide content according to selected parameters of the production process. The results indicate that RBF neural network model can predict the free lime content with the highest precision （1.3%） among all the models.展开更多
This study involved the analysis and characterization of the multiphase flow phenomenon inside the lower stage cyclone separator used in the clinker burning process.The analysis was performed using both CFD and experi...This study involved the analysis and characterization of the multiphase flow phenomenon inside the lower stage cyclone separator used in the clinker burning process.The analysis was performed using both CFD and experimental research methods.Very few studies are devoted to such types of cyclone separators,which in addition to their basic functions are also responsible for the technological process.Due to the atypical working conditions of these cyclone separators,they are characterized with a complex geometry,which significantly differs from that of the traditional separators.Furthermore,the evaluation of the accuracy and level of reliability of the two models of turbulence closure—k-e RNG and RSM(RANS),and the LES.The results obtained led to the conclusion that for the lower stage cyclone separators,the LES model proved to be the most accurate(both in the case of forecasting the separation efficiency and pressure drop).The performance parameter(in particular the separation efficiency)values obtained for the RSM model were also characterized by high accuracy.The k-e RNG model was characterized by significantly larger deviations.展开更多
The effect of CuO on the clinkering process and mineral structure, components and morphology of high C3S cement clinker was studied. One reference mixture was prepared according to the potential mineral phase componen...The effect of CuO on the clinkering process and mineral structure, components and morphology of high C3S cement clinker was studied. One reference mixture was prepared according to the potential mineral phase components C3S=75%, C3A=7%, C4AF=18% and then was mixed, respectively, with 0.5%, 1%, 1.5%, 2%, 2.5% and 4% CuO. All samples were heated at a rate of 10°C/min to the design temperatures and then maintained for 40 min. Analyses by the glycerol-ethanol method, XRD and SEM-EDS show that the minimum of free lime （f-CaO） content was related to temperature and CuO amount. The higher the temperature, the lower the amount of CuO corresponding to the f-CaO minimum content. CuO promotes the formation and growth of C3S and C4AF and a new compound is found. In addition, these phenomena are discussed theoretically. In conclusion, CuO alters the burnability and the formation and structure of C3S in a high C3S cement system.展开更多
Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selectio...Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selection function,Bond work index,residence time distribution parameters,and Whiten's model parameters for air separators and diaphragms between the two compartments of tube ball mills,performance of the circuits was simulated for given throughputs and feed particle size distribution.Whiten's model parameters were determined by GA(genetic algorithm) toolbox of MATLAB software.Based on implemented models for modeling and simulation,optimization of circuits was carried out.It increased nearly 10.5% and 15.8% in fresh feed capacity input to each tube ball mill.In addition,circulating load ratios of circuits are modified to 118% and 127% from low level of 57% and 22%,respectively,and also cut points of air separators are adjusted at 30 and 40 μm from high range of 53 and 97 μm,respectively.All applications helped in well-operation and energy consumption reduction of equipments.展开更多
Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for the treatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes were co-i...Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for the treatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid waste disposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results show that (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still be used in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement, and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard (GB 16297-1996).展开更多
A new composition of Portland cement clinker was studied, in which KH, SM and IM was 0.98,2.4 and 2.4 respectively as well as its meal added 1%CuO （in mass）. Fired at 1 200℃,1 350℃,1 400℃ and 1 450℃ for 30 min, ...A new composition of Portland cement clinker was studied, in which KH, SM and IM was 0.98,2.4 and 2.4 respectively as well as its meal added 1%CuO （in mass）. Fired at 1 200℃,1 350℃,1 400℃ and 1 450℃ for 30 min, the resultant mineral phases component and mineral morphology were analyzed. The performances of the cement which was made of clinker burned at 1 450℃ and fly ash were determined. By means of QXRD, XRD and optical microscopy, it is shown that the clinker burnt at 1 450℃ has the larger size crystals and distinct crystal interface, in which the C3S content is 73.37% and the mineral phases is dominantly C3S, following by minor C2S, C3A and tetracalcium aluminoferrite. The results reveal that a new type of high C3S content clinker can completely be made by traditional temperature-time schedule. The performances of the cement produced from this clinker with addtion of 50% fly ash and 5% gupsum were in agreement with the 32.5 strength grade of Portland fly-ash cement. The results also show that the clinker has a significant effect of saving energy and utilizing waste slag.展开更多
Bayer red mud(BRM)is a kind of industrial solid waste characterized by huge volume and high alkalinity.Its disposal generates serious environmental pollution and occupies a large number of farmland.The utilization and...Bayer red mud(BRM)is a kind of industrial solid waste characterized by huge volume and high alkalinity.Its disposal generates serious environmental pollution and occupies a large number of farmland.The utilization and recycling of BRM is currently a crucial issue and needs to be addressed as soon as possible.The chemical composition of BRM is similar to cement clinker.In this study,the feasibility of preparing Belite-ferroaluminate clinker(BFAC)with different BRM was explored.The physical properties,mechanics performance,radioactivity levels and trace harmful metals leaching were measured.XRD,BEI and EDS were used to characterize the mineral formation,and SEM is used to reveal the solidified mechanism of trace harmful metal.The results show that the preparation of BFAC using a certain amount of BRM was feasible.The formed phases in clinkers mainly included C_(4)A_(3)Š,C_(2)S and C_(4)AF.The flexural strength and compressive strength of BFAC at 3 days increased whereas 28 and 90 days decreased with the increase of BRM due to the formation of higher C_(4)AF and lower C_(2)S.The formation of large amounts of Al_(2)O_(3)·3H_(2)O gel and Fe_(2)O_(3)·3H_(2)O gel in hydration products enhanced the adsorption capability to heavy metals and other ions.The trace harmful metal concentration in the leaching solution was much less than the upper limits.The radioactivity level of leaching solution was close to natural radioactive background.BRM is safe as raw material of BFAC.展开更多
Crystallization characteristic of periclase in clinker and effect of Mg^2+ on hydrate of cement pastes were investigated. Morphologies and relative content of periclase were characterized with scanning electron micros...Crystallization characteristic of periclase in clinker and effect of Mg^2+ on hydrate of cement pastes were investigated. Morphologies and relative content of periclase were characterized with scanning electron microscopy and X-ray diffraction. Derivative thermogravimetry analysis and backscattered electron imaging were used to characterize the effect of Mg^2+ on hydrate of cement pastes. The experimental results show that in ample space, periclase forms octahedron structure, and subhedral or anhedral crystal is formed in limited space. Due to the accelerated burning temperature and prolonged holding time, coarse pericalase crystals are formed. Mg(OH)2 particle thickness increases due to faster crystal growth rate along c axis at later age. Mg^2+can substitute Ca^2+ in C-S-H or C-A-H to form magnesium silicate hydrate(M-S-H) or magnesium aluminate hydrate(M-A-H), and the substitution extent for C-A-H is higher than that for C-S-H. Cured in 80 ℃ water, the decalcification rate of C-A-H in pastes is higher than that cured in 50 ℃ water. M-A-H with an atomic Mg/Al ratio of 2 is formed through substitution of Ca by Mg in C-A-H.展开更多
The paper reports the development of cement clinker-supported nickel （with metal loadings of 5 wt%, 10 wt%, 15 wt% and 20 wt%） catalysts for glycerol dry （CO2） reforming reaction. XRF results showed that CaO const...The paper reports the development of cement clinker-supported nickel （with metal loadings of 5 wt%, 10 wt%, 15 wt% and 20 wt%） catalysts for glycerol dry （CO2） reforming reaction. XRF results showed that CaO constituted 62.0% of cement clinker. The physicochemical characterization of the catalysts revealed 32-folds increment of BET surface area （SBET） with the addition of nickel metal into the cement clinker, which was also corroborated by FESEM images. Significantly, XRD results suggested different types of Ni oxides formation with Ni loading, whilst Ca3SiO5 and Ca2Al0.67Mn0.33FeO5 were the main crystallite species for pure cement clinker. Temperature-programmed reduction analysis yielded three domains of H2 reduction peaks, viz. centered at approximately 750 K referred to as type-Ⅰ peaks, another peaks at 820 K denoted as type-Ⅱ peaks and the highest reduction peaks, type-Ⅲ recorded at above 1000 K. 20 wt% Ni was found to be the best loading with the highest XG and H2 yield, whilst the lowest methanation activity. Syngas with lower H2/CO ratios （0.6 to 1.5） were readily produced from glycerol dry reforming at CO2-to-Glycerol feed ratio （CGR） of unity. Nonetheless, carbon deposit comprised of whisker type （Cv） and graphitic-like type （Cc） species were found to be in majority on 20 wt%Ni/CC catalysts.展开更多
Clinker has long been regarded as a critical factor for cement hydration and solidification.α-C2S and β-C2S in 2CaO·SiO2（C2S） phase and C3S Monoclinic 1（C3S M1） and C3S Monoclinic 3 （C3S M3） in 3CaO·...Clinker has long been regarded as a critical factor for cement hydration and solidification.α-C2S and β-C2S in 2CaO·SiO2（C2S） phase and C3S Monoclinic 1（C3S M1） and C3S Monoclinic 3 （C3S M3） in 3CaO·SiO2 （C3S） phase were clearly recorded in the 29Si MAS NMR spectra.The content of C3S phase in the clinker deduced from the fine peak analysis coincides with the phase quantification analysis calculated by the Taylor-Bogue method based on XRF,which also accords to the statistical data in industrial production.NMR provides a proof that C3S M1 and β-C2S phases have a prior reaction in the early age hydration of clinker,and demonstrates that aluminum coordination changes from tetracoordinated 4CaO·Al2O3·Fe2O3（C4AF） to hexacoordinated [Ca2Al（OH）6]（SO4）0.3·3H2O（Aft） in one day hydration and changes to the 3CaO·Al2O3·CaSO4·nH2O （Afm） in a seven-day hydration.展开更多
A new kind of mortar made of ground granulated blast-furnace slag （GGBFS）, gypsum, clinker and steel slag sand （〈4.75 mm） was developed. The ratio of steel slag sand to GGBFS was 1 ： 1 and the amount of gypsum w...A new kind of mortar made of ground granulated blast-furnace slag （GGBFS）, gypsum, clinker and steel slag sand （〈4.75 mm） was developed. The ratio of steel slag sand to GGBFS was 1 ： 1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development. Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined. The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.展开更多
Quantitative phase analysis of Portland cement clinker samples was performed using an adaptation of the Rietveld method.The Rietveld quantitative analysis program,originally in Fortran 77 code,was significantly modifi...Quantitative phase analysis of Portland cement clinker samples was performed using an adaptation of the Rietveld method.The Rietveld quantitative analysis program,originally in Fortran 77 code,was significantly modified in visual basic code with windows 9X graph user interface,which is free from the constraint of direct utilizable memory 640 k,and can be conveniently operated under the windows environment.The Rietveld quantitative method provides numerous advantages over conventional XRD quantitative method,especially in the intensity anomalies and superposition problems.Examples of its use are given with the results from other methods.It is concluded that,at present,the Rietveld method is the most suitable one for quantitative phase analysis of Portland cement clinker.展开更多
When raw materials were preheated to 1000-1300 ℃ by electricity and microwave was inputted for 1 min 5 s-4 mins, then alunminate clinkers were obtained. The f-CaO contents,XRD patterns and lithofacies analysis show t...When raw materials were preheated to 1000-1300 ℃ by electricity and microwave was inputted for 1 min 5 s-4 mins, then alunminate clinkers were obtained. The f-CaO contents,XRD patterns and lithofacies analysis show that the microwave processing accelerates the clinkering reaction,and Fe_2O_3 is contributed to the aluminate cement clinkering. The appearance of liquid phase in process of microwave heating increases the microwave absorbability of materials greatly.展开更多
The application technology using Baosteel steel slag powder as an admixture of concrete is the developmental direction of steel slag recycling treatment and utilization, which fully reflects the basic features and goo...The application technology using Baosteel steel slag powder as an admixture of concrete is the developmental direction of steel slag recycling treatment and utilization, which fully reflects the basic features and good compatibility of the over-calcined clinker of steel slag resources. It is beneficial to fully exploit the water hardening characteristic and potential activity of steel slag, to reduce and control the unstable factors, such as free calcium oxide and magnesium oxide, and to realize high value-added applications and explore new application fields.展开更多
Special grade bauxite and roll scale were used as raw materials to investigate the influences of reducing atmosphere and firing temperature on sintering clinker. The results showed that: 1) The mixture of the material...Special grade bauxite and roll scale were used as raw materials to investigate the influences of reducing atmosphere and firing temperature on sintering clinker. The results showed that: 1) The mixture of the materials could be sintered enough to synthesise hercynite under reducing atmosphere by adding reducing reagent; 2) The hercynite clinker could be sintered to high density and the content of FeAl 2O 4 may attain 80～90% under the firing temperature of 1550℃.展开更多
The promotion of blast furnaces slag in construction industry aims at protecting the environment, fighting against the nuisance such as waste dumps and promoting local products. The use of granulated slag as a part re...The promotion of blast furnaces slag in construction industry aims at protecting the environment, fighting against the nuisance such as waste dumps and promoting local products. The use of granulated slag as a part replacement of Portland cement or in the production of clinker free binder constitutes a valuable outlet for this product. The aim of this study is the characterization of local granular slag using various techniques such as chemical analysis, X ray diffraction, differential thermal analysis, infrared spectrometry, and conductimetry. These methods provide a clearer understanding of the vitreous structure of this type of slag and also provide clues as to the nature of its hydraulic reactivity. Mechanical tests have been carried out using 4 × 4 × 16 cm3 prismatic mortars using a composition activated by the clinker, varying the fineness of slag, its content and the nature of clinkers. Results obtained show that this type of slag is reactive, the evolution of its mechanical resistance depends on its fineness, and that long-term mechanical performance is of great interest.展开更多
基金National Natural Science Foundation of China(Grants 52202025 and U23A20559)Natural Science Foundation of Hubei Province(Grant 2022CFB629)+1 种基金"The 14^(th)Five-Year Plan"Hubei Provincial Advantaged Characteristic Disciplines(Groups)Project of Wuhan University of Science and Technology(2023A0307).
文摘Mgo-Cao refractories are widely used in the iron and steel metalurgy industry due to their advantages of purifying molten steel,high refractoriness,good thermal shock resistance,and excellent corrosion resistance to basic slags.However,hydration occurs during the manufacturing,storage,and transportation of refractories,which severely limits their application.Mgo-CaO clinker is the main raw material for Mgo-Cao refractories,and its hydration resistance determines the development of the latter case.Herein,the Mgo-Cao clinker was modified using myristic acid as the modifying agent by the liquid-phase deposition method.The effects of the particle size of the raw materials,concentration of myristic acid,treatment temperature and time on the phase composition and hydration resistance of the modified Mgo-Cao clinkers were investigated in detail.The results show that the samples with an agent concentration of 0.25 mol L^(-1) and treated at 25℃ for 1 h exhibit the optimal hydration resistance properties,namely a low hydration mass gain rate(0.23%)and a large water contact angle(152.9).
基金supported by the National Natural Science Foundation of China(Grant Nos.52278334,42272322,and 52209136).
文摘Interactions between cement clinkers and clay minerals are crucial to the much lower strength of cement-based stabilized clays than concrete or mortar.In this paper,the kaolinite-based and montmorillonite-based clays were respectively stabilized by tricalcium silicate(C3S)and tricalcium aluminate(C3A),and measured by the unconfined compressive strength(UCS),29Si/27Al solid state nuclear magnetic resonance(SS-NMR),Fourier transform infrared spectroscopy(FTIR),and transmission electron microscope(TEM)to probe the clinker-clay mineral interaction from macro-mechanical,mineralogical,and microstructural perspectives.The results show that C3A-stabilized samples gain strength rapidly in the first 3 d but are only 20%e60%of the strength of C3S-stabilized ones after 60 d.Microstructures reveal that montmorillonite shows better pozzolanic reactivity due to its superior Sichain and lattice substitution compared to kaolinite.This interaction domains the engineering performance of stabilized clays,benefiting the design of stabilizer referring to as the industrial by-products and clay minerals.
基金This work was financially supported by the National Natural Science Foundation of China(Nos.51474041 and 51674051)Chongqing Science and Technology Bureau(No.cstc2019jcyjjqX0006)Chongqing Talents Plan for Young Talents(No.CQYC201905050).
文摘The fusion of the leaching and purification processes was realized by directly using microemulsion as the leaching agent.The bis-(2-ethyhexyl)phosphoric acid(DEHPA)/n-heptane/NaOH microemulsion system was established to directly leach vanadates from sodium-roasted vanadium slag.The effect of the leaching agent on the leaching efficiency was investigated,in addition to the molar ratio of H_(2)O/NaDEHP(W),DEHPA concentration,solid/liquid ratio,stirring time,and leaching temperature.In optimal situations,the vanadium leaching efficiency reaches 79.57%.The X-ray diffraction characterization of the leaching residue and the Raman spectrum of the microemulsion before and after leaching demonstrate the successful entry of vanadates from the sodium-roasted vanadium slag into the microemulsion.The proposed method successfully realizes the leaching and purification of vanadates in one step,thereby greatly reducing production costs and environmental pollution.It also offers a new way to achieve the green recovery of valuable metals from solid resources.
基金supported by the National Key R&D Program of China (Grant No. 2019YFC1806004)National Natural Science Foundation of China (Grant Nos. 51878159 and 41572280)
文摘This paper presents an experimental study and micro-mechanism discussion on gypsum role in the mechanical improvements of cement-based stabilized clay(CBSC).A soft marine clay at two initial water contents(i.e.50%and 70%)was treated by reconstituted cementitious binders with varying gypsum to clinker(G/C)ratios and added metakaolin to facilitate the formation of ettringite,followed by the measurements of final water contents,dry densities and strengths in accordance with ASTM standards as well as microstructure by mercury intrusion porosimetry(MIP)and scanning electron microscopy(SEM).Results reveal that the gypsum fraction has a significant influence on the index and mechanical properties of the CBSC,and there exists a threshold of the G/C ratio,which is 10%and 15%for clays with 50%and 70%initial water contents,respectively.Beyond which adding excessive gypsum cannot improve the strength further,eliminating the beneficial role.At these thresholds of the G/C ratio,the unconfined compressive strength(UCS)values for clays with 50%and 70%initial water contents are 1.74 MPa and 1.53 MPa at 60 d of curing,respectively.Microstructure characterization shows that,besides the common cementation-induced strengthening,newly formed ettringite also acts as significant pore infills,and the associated remarkable volumetric expansion is responsible,and may be the primary factor,for the beneficial strength gain due to the added gypsum.Moreover,pore-filling ettringite also leads to the conversion of relatively large inter-aggregate to smaller intra-aggregate pores,thereby causing a more homogeneous matrix or solid skeleton with higher strength.Overall,added gypsum plays a vital beneficial role in the strength development of the CBSC,especially for very soft clays.
基金NSFC (No. 60808024)the Fundamental Research Funds for the Central Universities (Wuhan University of Technology)
文摘Considering the fact that free calcium oxide content is an important parameter to evaluate the quality of cement clinker, it is very significant to predict the change of free calcium oxide content through adjusting the parameters of processing technique. In fact, the making process of cement clinker is very complex. Therefore, it is very difficult to describe this relationship using the conventional mathematical methods. Using several models, i e, linear regression model, nonlinear regression model, Back Propagation neural network model, and Radial Basis Function （RBF） neural network model, we investigated the possibility to predict the free calcium oxide content according to selected parameters of the production process. The results indicate that RBF neural network model can predict the free lime content with the highest precision （1.3%） among all the models.
基金the support of the Interdisciplinary Centre for Mathematical and Computational Modelling (ICM) University of Warsaw under grant no G71-5
文摘This study involved the analysis and characterization of the multiphase flow phenomenon inside the lower stage cyclone separator used in the clinker burning process.The analysis was performed using both CFD and experimental research methods.Very few studies are devoted to such types of cyclone separators,which in addition to their basic functions are also responsible for the technological process.Due to the atypical working conditions of these cyclone separators,they are characterized with a complex geometry,which significantly differs from that of the traditional separators.Furthermore,the evaluation of the accuracy and level of reliability of the two models of turbulence closure—k-e RNG and RSM(RANS),and the LES.The results obtained led to the conclusion that for the lower stage cyclone separators,the LES model proved to be the most accurate(both in the case of forecasting the separation efficiency and pressure drop).The performance parameter(in particular the separation efficiency)values obtained for the RSM model were also characterized by high accuracy.The k-e RNG model was characterized by significantly larger deviations.
基金Funded by Chinese 973 National Key Scientific Projects (Nos.2009CB623102 and 2009Cb623104)
文摘The effect of CuO on the clinkering process and mineral structure, components and morphology of high C3S cement clinker was studied. One reference mixture was prepared according to the potential mineral phase components C3S=75%, C3A=7%, C4AF=18% and then was mixed, respectively, with 0.5%, 1%, 1.5%, 2%, 2.5% and 4% CuO. All samples were heated at a rate of 10°C/min to the design temperatures and then maintained for 40 min. Analyses by the glycerol-ethanol method, XRD and SEM-EDS show that the minimum of free lime （f-CaO） content was related to temperature and CuO amount. The higher the temperature, the lower the amount of CuO corresponding to the f-CaO minimum content. CuO promotes the formation and growth of C3S and C4AF and a new compound is found. In addition, these phenomena are discussed theoretically. In conclusion, CuO alters the burnability and the formation and structure of C3S in a high C3S cement system.
基金financially supported by University of Tehran under contract number 450/51027041 with Iran Ministry of Industries and Mines
文摘Particle size distributions of obtained samples from several sampling campaigns were determined and raw data were mass balanced before being used in simulation studies.After determination of breakage function,selection function,Bond work index,residence time distribution parameters,and Whiten's model parameters for air separators and diaphragms between the two compartments of tube ball mills,performance of the circuits was simulated for given throughputs and feed particle size distribution.Whiten's model parameters were determined by GA(genetic algorithm) toolbox of MATLAB software.Based on implemented models for modeling and simulation,optimization of circuits was carried out.It increased nearly 10.5% and 15.8% in fresh feed capacity input to each tube ball mill.In addition,circulating load ratios of circuits are modified to 118% and 127% from low level of 57% and 22%,respectively,and also cut points of air separators are adjusted at 30 and 40 μm from high range of 53 and 97 μm,respectively.All applications helped in well-operation and energy consumption reduction of equipments.
文摘Destruction of industrial waste in cement rotary kilns (CRKs) is an alternative technology for the treatment of certain types of industrial waste (IW). In this paper, three typical types of industrial wastes were co-incinerated in the CRK at Beijing Cement Plant to determine the effects of waste disposal (especially solid waste disposal) on the quality of clinker and the concentration of pollutants in air emission. Experimental results show that (1) waste disposal does not affect the quality of clinker and fly ash, and fly ash after the IW disposal can still be used in the cement production, (2) heavy metals from IW are immobilized and stabilized in the clinker and cement, and (3) concentration of pollutants in air emission is far below than the permitted values in the China National Standard-Air Pollutants Emission Standard (GB 16297-1996).
基金Funded by 973 National Key Scientific Project Foundation (No.001CB610701) the University Key Laboratoty Foundation of Jiangshu Province (No.KJS03021)the Sixth Outstanding Talents Foundation.
文摘A new composition of Portland cement clinker was studied, in which KH, SM and IM was 0.98,2.4 and 2.4 respectively as well as its meal added 1%CuO （in mass）. Fired at 1 200℃,1 350℃,1 400℃ and 1 450℃ for 30 min, the resultant mineral phases component and mineral morphology were analyzed. The performances of the cement which was made of clinker burned at 1 450℃ and fly ash were determined. By means of QXRD, XRD and optical microscopy, it is shown that the clinker burnt at 1 450℃ has the larger size crystals and distinct crystal interface, in which the C3S content is 73.37% and the mineral phases is dominantly C3S, following by minor C2S, C3A and tetracalcium aluminoferrite. The results reveal that a new type of high C3S content clinker can completely be made by traditional temperature-time schedule. The performances of the cement produced from this clinker with addtion of 50% fly ash and 5% gupsum were in agreement with the 32.5 strength grade of Portland fly-ash cement. The results also show that the clinker has a significant effect of saving energy and utilizing waste slag.
基金This study was financially supported by the Guangxi Science and Technology Plan project of China(Grant No.2018GXNSFBA138053,No.2018AA23004)Guangxi Young and Middleaged Teachers Basic Ability Promotion Project(Grant No.2017KY0250)+1 种基金Key Laboratory of New Processing Technology for Nonferrous Metal&Materials,Ministry of Education(Grant No.19AA-13)Guangxi Key Laboratory of New Energy and Building Energy Saving(Grant No.19-J-21-24).
文摘Bayer red mud(BRM)is a kind of industrial solid waste characterized by huge volume and high alkalinity.Its disposal generates serious environmental pollution and occupies a large number of farmland.The utilization and recycling of BRM is currently a crucial issue and needs to be addressed as soon as possible.The chemical composition of BRM is similar to cement clinker.In this study,the feasibility of preparing Belite-ferroaluminate clinker(BFAC)with different BRM was explored.The physical properties,mechanics performance,radioactivity levels and trace harmful metals leaching were measured.XRD,BEI and EDS were used to characterize the mineral formation,and SEM is used to reveal the solidified mechanism of trace harmful metal.The results show that the preparation of BFAC using a certain amount of BRM was feasible.The formed phases in clinkers mainly included C_(4)A_(3)Š,C_(2)S and C_(4)AF.The flexural strength and compressive strength of BFAC at 3 days increased whereas 28 and 90 days decreased with the increase of BRM due to the formation of higher C_(4)AF and lower C_(2)S.The formation of large amounts of Al_(2)O_(3)·3H_(2)O gel and Fe_(2)O_(3)·3H_(2)O gel in hydration products enhanced the adsorption capability to heavy metals and other ions.The trace harmful metal concentration in the leaching solution was much less than the upper limits.The radioactivity level of leaching solution was close to natural radioactive background.BRM is safe as raw material of BFAC.
基金Funded by the National Key R&D Program of China(2016YFB0303400,2017YFB0309903-03)the Natural Science Foundation of Shaaxi Province of China(2017JM5097)
文摘Crystallization characteristic of periclase in clinker and effect of Mg^2+ on hydrate of cement pastes were investigated. Morphologies and relative content of periclase were characterized with scanning electron microscopy and X-ray diffraction. Derivative thermogravimetry analysis and backscattered electron imaging were used to characterize the effect of Mg^2+ on hydrate of cement pastes. The experimental results show that in ample space, periclase forms octahedron structure, and subhedral or anhedral crystal is formed in limited space. Due to the accelerated burning temperature and prolonged holding time, coarse pericalase crystals are formed. Mg(OH)2 particle thickness increases due to faster crystal growth rate along c axis at later age. Mg^2+can substitute Ca^2+ in C-S-H or C-A-H to form magnesium silicate hydrate(M-S-H) or magnesium aluminate hydrate(M-A-H), and the substitution extent for C-A-H is higher than that for C-S-H. Cured in 80 ℃ water, the decalcification rate of C-A-H in pastes is higher than that cured in 50 ℃ water. M-A-H with an atomic Mg/Al ratio of 2 is formed through substitution of Ca by Mg in C-A-H.
基金supported by Ministry of Education,Malaysia through MTUN(No.RDU121216)
文摘The paper reports the development of cement clinker-supported nickel （with metal loadings of 5 wt%, 10 wt%, 15 wt% and 20 wt%） catalysts for glycerol dry （CO2） reforming reaction. XRF results showed that CaO constituted 62.0% of cement clinker. The physicochemical characterization of the catalysts revealed 32-folds increment of BET surface area （SBET） with the addition of nickel metal into the cement clinker, which was also corroborated by FESEM images. Significantly, XRD results suggested different types of Ni oxides formation with Ni loading, whilst Ca3SiO5 and Ca2Al0.67Mn0.33FeO5 were the main crystallite species for pure cement clinker. Temperature-programmed reduction analysis yielded three domains of H2 reduction peaks, viz. centered at approximately 750 K referred to as type-Ⅰ peaks, another peaks at 820 K denoted as type-Ⅱ peaks and the highest reduction peaks, type-Ⅲ recorded at above 1000 K. 20 wt% Ni was found to be the best loading with the highest XG and H2 yield, whilst the lowest methanation activity. Syngas with lower H2/CO ratios （0.6 to 1.5） were readily produced from glycerol dry reforming at CO2-to-Glycerol feed ratio （CGR） of unity. Nonetheless, carbon deposit comprised of whisker type （Cv） and graphitic-like type （Cc） species were found to be in majority on 20 wt%Ni/CC catalysts.
基金Funded by National Basic Research Program of China(No.2009CB623100)
文摘Clinker has long been regarded as a critical factor for cement hydration and solidification.α-C2S and β-C2S in 2CaO·SiO2（C2S） phase and C3S Monoclinic 1（C3S M1） and C3S Monoclinic 3 （C3S M3） in 3CaO·SiO2 （C3S） phase were clearly recorded in the 29Si MAS NMR spectra.The content of C3S phase in the clinker deduced from the fine peak analysis coincides with the phase quantification analysis calculated by the Taylor-Bogue method based on XRF,which also accords to the statistical data in industrial production.NMR provides a proof that C3S M1 and β-C2S phases have a prior reaction in the early age hydration of clinker,and demonstrates that aluminum coordination changes from tetracoordinated 4CaO·Al2O3·Fe2O3（C4AF） to hexacoordinated [Ca2Al（OH）6]（SO4）0.3·3H2O（Aft） in one day hydration and changes to the 3CaO·Al2O3·CaSO4·nH2O （Afm） in a seven-day hydration.
基金the National Natural Science Foundation of China(50678139)the Open Foundation Program of Key Laboratory of Silicate Materials Science and Engineering of Ministry of Education(Wuhan University of Technology) China(No.SYSJJ2005-08)
文摘A new kind of mortar made of ground granulated blast-furnace slag （GGBFS）, gypsum, clinker and steel slag sand （〈4.75 mm） was developed. The ratio of steel slag sand to GGBFS was 1 ： 1 and the amount of gypsum was 4% by weight while the dosage of clinker ranged from 0% to 24%. The optimization formulation of such mortar was studied. The content of steel slag sand should be less than 50% according to the volume stability of blended mortar, and the dosage of clinker is about 10% based on the strength development. Besides strength, the hydration heat, pore structure and micro pattern of blended mortar were also determined. The experimental results show the application of steel slag sand may reduce the dosage of cement clinker and increase the content of industrial waste product such as GGBFS, and the clinker is also a better admixture for blended mortar using steel slag sand.
文摘Quantitative phase analysis of Portland cement clinker samples was performed using an adaptation of the Rietveld method.The Rietveld quantitative analysis program,originally in Fortran 77 code,was significantly modified in visual basic code with windows 9X graph user interface,which is free from the constraint of direct utilizable memory 640 k,and can be conveniently operated under the windows environment.The Rietveld quantitative method provides numerous advantages over conventional XRD quantitative method,especially in the intensity anomalies and superposition problems.Examples of its use are given with the results from other methods.It is concluded that,at present,the Rietveld method is the most suitable one for quantitative phase analysis of Portland cement clinker.
文摘When raw materials were preheated to 1000-1300 ℃ by electricity and microwave was inputted for 1 min 5 s-4 mins, then alunminate clinkers were obtained. The f-CaO contents,XRD patterns and lithofacies analysis show that the microwave processing accelerates the clinkering reaction,and Fe_2O_3 is contributed to the aluminate cement clinkering. The appearance of liquid phase in process of microwave heating increases the microwave absorbability of materials greatly.
文摘The application technology using Baosteel steel slag powder as an admixture of concrete is the developmental direction of steel slag recycling treatment and utilization, which fully reflects the basic features and good compatibility of the over-calcined clinker of steel slag resources. It is beneficial to fully exploit the water hardening characteristic and potential activity of steel slag, to reduce and control the unstable factors, such as free calcium oxide and magnesium oxide, and to realize high value-added applications and explore new application fields.
文摘Special grade bauxite and roll scale were used as raw materials to investigate the influences of reducing atmosphere and firing temperature on sintering clinker. The results showed that: 1) The mixture of the materials could be sintered enough to synthesise hercynite under reducing atmosphere by adding reducing reagent; 2) The hercynite clinker could be sintered to high density and the content of FeAl 2O 4 may attain 80～90% under the firing temperature of 1550℃.
文摘The promotion of blast furnaces slag in construction industry aims at protecting the environment, fighting against the nuisance such as waste dumps and promoting local products. The use of granulated slag as a part replacement of Portland cement or in the production of clinker free binder constitutes a valuable outlet for this product. The aim of this study is the characterization of local granular slag using various techniques such as chemical analysis, X ray diffraction, differential thermal analysis, infrared spectrometry, and conductimetry. These methods provide a clearer understanding of the vitreous structure of this type of slag and also provide clues as to the nature of its hydraulic reactivity. Mechanical tests have been carried out using 4 × 4 × 16 cm3 prismatic mortars using a composition activated by the clinker, varying the fineness of slag, its content and the nature of clinkers. Results obtained show that this type of slag is reactive, the evolution of its mechanical resistance depends on its fineness, and that long-term mechanical performance is of great interest.
