In pressurized nuclear power plants,metallic tubes such as steam generator(SG)tubes are subject to complex mechanical and environmental loads that can lead to crack initiation and propagation.Evaluating the structural...In pressurized nuclear power plants,metallic tubes such as steam generator(SG)tubes are subject to complex mechanical and environmental loads that can lead to crack initiation and propagation.Evaluating the structural integrity of SG tubes requires non-destructive assessment of crack size and location.Current inversion schemes can determine crack shape but lack position information,and reconstruction using a single coil has low efficiency.While array probes improve defect detection,reconstruction research based on array signals is challenging due to the complexity of processing multiple sets of signals.This study proposes a simple and effective array reconstruction scheme utilizing signals from two adjacent coils near the crack,enabling simultaneous determination of both crack shape and location through interpolation techniques.Numerical results validate this new crack sizing method,showing accurate reconstruction of both size and location.展开更多
A theory model is established to describe the voltage-current responsefunction. The peak amplitude and the zero-crossing time of the transient signal is extracted as theimaging features, array pulsed eddy current (PEC...A theory model is established to describe the voltage-current responsefunction. The peak amplitude and the zero-crossing time of the transient signal is extracted as theimaging features, array pulsed eddy current (PEC) imaging is proposed to detect corrosion. The testresults show that this system has the advantage of fast scanning speed, different imaging mode andquantitative detection, it has a broad application in the aviation nondestructive testing.展开更多
Crack monitoring at the bolt hole edge is one of the important focuses of aircraft structural health monitoring.In this study,a novel eddy current sensing film based on a parallelogram coil array is developed to quant...Crack monitoring at the bolt hole edge is one of the important focuses of aircraft structural health monitoring.In this study,a novel eddy current sensing film based on a parallelogram coil array is developed to quantitatively monitor the crack characteristics near the bolt hole with fewer layers and coils,compared with the existing methods.The parallelogram coil array configuration is designed and optimized to improve the quantitative monitoring ability of the crack.A 3×3 parallelogram coil array is used to quantify the crack parameters of aluminum bolted joints.Finite element simulation and experiments show that the proposed parallelogram coil array could not only accurately and quantitatively identify the crack angle at the edge of the bolt hole,but also track the crack length along the radial direction of the bolt hole and the depth along the axial direction.展开更多
A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including differe...A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances.展开更多
There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack...There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack on the outside surface of the tubes. In this study, artificial loose parts on Inconel 690 tube are demonstrated and eddy current testing data of the region is acquired using rotating probe. Ferromagnetic and nonmagnetic foreign materials were used to demonstrate artificial loose parts. Eddy current channel of 100 KHz frequency shows definite signals of those foreign materials but stainless steel was not clearly detected. This result can be explained based on the electrical conductivity of the materials and it can be confirmed with lissajous window and C-scan. In addition, no indication was detected when the distance of the gap between the foreign materials and the tube is increased to more than 3 mm under this test condition. Based on these experimental inspections, we were able to find suitable methods for analyzing the signals obtained under various conditions that could occur when conducting steam generator eddy current test in NPP.展开更多
In this paper,the subdomain analysis model of the eddy current brake(ECB)is established.By comparing with the finite element method,the accuracies of the subdomain model and the finite element model are verified.Furth...In this paper,the subdomain analysis model of the eddy current brake(ECB)is established.By comparing with the finite element method,the accuracies of the subdomain model and the finite element model are verified.Furthermore,the resistance characteristics of radial,axial,andHalbach arrays under impact load are calculated and compared.The axial array has a large braking force coefficient but low critical velocity.The radial array has a low braking force coefficient but high critical velocity.The Halbach array has the advantages of the first two arrays.Not only the braking force coefficient is large,but also the critical speed is high.The parameter analysis of the Halbach array is further carried out.The inner tube thickness and air gap length are the sensitive factors of resistance characteristics.The demagnetization effect is significantly enhanced by the increase of the inner tube thickness.In order to ensure that the ECB does not overheat,the electromagnetic-thermal coupling model is established based on the heat transfer theory.The temperature rise of the inner tube is obvious while that of the permanentmagnet is small.The temperature rise of the inner tube is more than 20 K each time,and that of the permanent magnet is less than 1 K each time.展开更多
Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors....Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors. In this study, two indices based on the information entropy are proposed to evaluate the EC energyallocated in different directions. The EC vectors induced by a rotational field EC sensor varying in the timedomain are evaluated by the proposed methods. Then, the evaluating results are analyzed by the principle ofEC testing. It can be concluded that the two indices can effectively quantitatively evaluate the EC distributionsvarying in the time domain and are used to optimize the parameters of the rotational EC sensors.展开更多
In order to measure boundary electrostatic and magnetic fluctuations simultaneously,a combined Langmuir-magnetic probe(CLMP)has been designed and built on joint-Texas experimental tokamak.The probe consists of 8 graph...In order to measure boundary electrostatic and magnetic fluctuations simultaneously,a combined Langmuir-magnetic probe(CLMP)has been designed and built on joint-Texas experimental tokamak.The probe consists of 8 graphite probe pins and a 3D magnetic probe,driven by a mechanical pneumatic device.By means of simulation,the shielding effect of the graphite sleeve on the magnetic fluctuation signal is explored,and the influence of the eddy current was reduced by cutting the graphite sleeve.In the experiment,it has been verified that the mutual inductance of electromagnetic signals can be ignored,and a 70–90 k Hz electromagnetic mode is observed around the last closed magnetic surface.The establishment of CLMP provides data for the exploration of the coupling of electrostatic and magnetic fluctuations.展开更多
An ultra-thin flexible eddy current proximity sensor array was developed for online measurements of tiny gaps between large smooth metallic and nonmetallic surfaces of arbitrary shapes. The probe of the flexible eddy ...An ultra-thin flexible eddy current proximity sensor array was developed for online measurements of tiny gaps between large smooth metallic and nonmetallic surfaces of arbitrary shapes. The probe of the flexible eddy current sensor array, which includes a set of sensor coils, is fabricated on a thin flexible substrate using the flexible printed circuit board process which allows the probe to be very thin and flexible so that it can conform to the surface geometry of the measured objects. The sensor coils are connected to an inductance-capacitance oscillator, which converts the distance between the sensor coil and the metallic target to a frequency output. Experimental results show that the measurement accuracy of the sensor system can reach ±0.5% for a 2-mm gap and the sensor system is suitable for online gap measurements.展开更多
基金the National Key R&D Program of China(No.2023YFF0615200)the Natural Science Foundation of China(Grant No.52477015,No.U2130206,No.12222207)the General Collaborative Research Project(Project Code:J24I008)of Institute of Fluid Science,Tohoku University,Japan.
文摘In pressurized nuclear power plants,metallic tubes such as steam generator(SG)tubes are subject to complex mechanical and environmental loads that can lead to crack initiation and propagation.Evaluating the structural integrity of SG tubes requires non-destructive assessment of crack size and location.Current inversion schemes can determine crack shape but lack position information,and reconstruction using a single coil has low efficiency.While array probes improve defect detection,reconstruction research based on array signals is challenging due to the complexity of processing multiple sets of signals.This study proposes a simple and effective array reconstruction scheme utilizing signals from two adjacent coils near the crack,enabling simultaneous determination of both crack shape and location through interpolation techniques.Numerical results validate this new crack sizing method,showing accurate reconstruction of both size and location.
文摘A theory model is established to describe the voltage-current responsefunction. The peak amplitude and the zero-crossing time of the transient signal is extracted as theimaging features, array pulsed eddy current (PEC) imaging is proposed to detect corrosion. The testresults show that this system has the advantage of fast scanning speed, different imaging mode andquantitative detection, it has a broad application in the aviation nondestructive testing.
基金supported by the Natural Science Foundation of China(No.11902280)Aeronautical Science Fund(No.20200033068001)+1 种基金Innovation Fosundation for Young Scholar of Xiamen(No.3502Z20206042)the Fundamental Research Funds for the Central Universities(No.20720210049)。
文摘Crack monitoring at the bolt hole edge is one of the important focuses of aircraft structural health monitoring.In this study,a novel eddy current sensing film based on a parallelogram coil array is developed to quantitatively monitor the crack characteristics near the bolt hole with fewer layers and coils,compared with the existing methods.The parallelogram coil array configuration is designed and optimized to improve the quantitative monitoring ability of the crack.A 3×3 parallelogram coil array is used to quantify the crack parameters of aluminum bolted joints.Finite element simulation and experiments show that the proposed parallelogram coil array could not only accurately and quantitatively identify the crack angle at the edge of the bolt hole,but also track the crack length along the radial direction of the bolt hole and the depth along the axial direction.
基金Supported by Gansu Provincial Natural Science Foundation of China(Grant No.22JR5RA229)National Natural Science Foundation of China(Grant Nos.51807086,12162021)Hongliu Youth Found of Lanzhou University of Technology and Gansu Provincial Outstanding Graduate Student Innovation Star of China(Grant No.2021CXZX-453).
文摘A flexible or planar eddy current probe with a differential structure can suppress the lift-off noise during the inspection of defects.However,the extent of the lift-off effect on differential probes,including different coil structures,varies.In this study,two planar eddy current probes with differential pickup structures and the same size,Koch and circular probes,were used to compare lift-off effects.The eddy current distributions of the probes perturbed by 0°and 90°cracks were obtained by finite element analysis.The analysis results show that the 90°crack can impede the eddy current induced by the Koch probe even further at relatively low lift-off distance.The peak-to-peak values of the signal output from the two probes were compared at different lift-off distances using finite element analysis and experimental methods.In addition,the effects of different frequencies on the lift-off were studied experimentally.The results show that the signal peak-to-peak value of the Koch probe for the inspection of cracks in 90°orientation is larger than that of the circular probe when the lift-off distance is smaller than 1.2 mm.In addition,the influence of the lift-off distance on the peak-to-peak signal value of the two probes was studied via normalization.This indicates that the influence becomes more evident with an increase in excitation frequency.This research discloses the lift-off effect of differential planar eddy current probes with different coil shapes and proves the detection merit of the Koch probe for 90°cracks at low lift-off distances.
文摘There are several elements that affect on the integrity of steam generator tubes. One of the elements is loose parts located on outside of the tubes. It causes erosion which is possible to lead fatal defect like crack on the outside surface of the tubes. In this study, artificial loose parts on Inconel 690 tube are demonstrated and eddy current testing data of the region is acquired using rotating probe. Ferromagnetic and nonmagnetic foreign materials were used to demonstrate artificial loose parts. Eddy current channel of 100 KHz frequency shows definite signals of those foreign materials but stainless steel was not clearly detected. This result can be explained based on the electrical conductivity of the materials and it can be confirmed with lissajous window and C-scan. In addition, no indication was detected when the distance of the gap between the foreign materials and the tube is increased to more than 3 mm under this test condition. Based on these experimental inspections, we were able to find suitable methods for analyzing the signals obtained under various conditions that could occur when conducting steam generator eddy current test in NPP.
基金supported by the National Natural Science Foundation of China(Grant No.51705253).
文摘In this paper,the subdomain analysis model of the eddy current brake(ECB)is established.By comparing with the finite element method,the accuracies of the subdomain model and the finite element model are verified.Furthermore,the resistance characteristics of radial,axial,andHalbach arrays under impact load are calculated and compared.The axial array has a large braking force coefficient but low critical velocity.The radial array has a low braking force coefficient but high critical velocity.The Halbach array has the advantages of the first two arrays.Not only the braking force coefficient is large,but also the critical speed is high.The parameter analysis of the Halbach array is further carried out.The inner tube thickness and air gap length are the sensitive factors of resistance characteristics.The demagnetization effect is significantly enhanced by the increase of the inner tube thickness.In order to ensure that the ECB does not overheat,the electromagnetic-thermal coupling model is established based on the heat transfer theory.The temperature rise of the inner tube is obvious while that of the permanentmagnet is small.The temperature rise of the inner tube is more than 20 K each time,and that of the permanent magnet is less than 1 K each time.
基金Foundation item:the National Natural Science Foundation of China(No.51807086)the Young Doctoral Fund of Education Department of Gansu Province(No.2021QB-047)the Hongliu Youth Fund of Lanzhou University of Technology(No.07/062003)。
文摘Eddy current (EC) distribution induced by EC sensors determines the interaction between the defectin the testing specimen and the EC, so quantitatively evaluating EC distribution is crucial to the design of ECsensors. In this study, two indices based on the information entropy are proposed to evaluate the EC energyallocated in different directions. The EC vectors induced by a rotational field EC sensor varying in the timedomain are evaluated by the proposed methods. Then, the evaluating results are analyzed by the principle ofEC testing. It can be concluded that the two indices can effectively quantitatively evaluate the EC distributionsvarying in the time domain and are used to optimize the parameters of the rotational EC sensors.
基金supported by the National Key R&D Program of China(No.2018YFE0309100)National Natural Science Foundation of China(No.51821005)。
文摘In order to measure boundary electrostatic and magnetic fluctuations simultaneously,a combined Langmuir-magnetic probe(CLMP)has been designed and built on joint-Texas experimental tokamak.The probe consists of 8 graphite probe pins and a 3D magnetic probe,driven by a mechanical pneumatic device.By means of simulation,the shielding effect of the graphite sleeve on the magnetic fluctuation signal is explored,and the influence of the eddy current was reduced by cutting the graphite sleeve.In the experiment,it has been verified that the mutual inductance of electromagnetic signals can be ignored,and a 70–90 k Hz electromagnetic mode is observed around the last closed magnetic surface.The establishment of CLMP provides data for the exploration of the coupling of electrostatic and magnetic fluctuations.
文摘An ultra-thin flexible eddy current proximity sensor array was developed for online measurements of tiny gaps between large smooth metallic and nonmetallic surfaces of arbitrary shapes. The probe of the flexible eddy current sensor array, which includes a set of sensor coils, is fabricated on a thin flexible substrate using the flexible printed circuit board process which allows the probe to be very thin and flexible so that it can conform to the surface geometry of the measured objects. The sensor coils are connected to an inductance-capacitance oscillator, which converts the distance between the sensor coil and the metallic target to a frequency output. Experimental results show that the measurement accuracy of the sensor system can reach ±0.5% for a 2-mm gap and the sensor system is suitable for online gap measurements.
