The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-sp...The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.展开更多
Electron Back Scattering Diffraction (EBSD) technique in a SEM was used to obtain local orientationalinformation on new grains and their surrounding deformed matrices at the early stages of recrystallization in pureA1...Electron Back Scattering Diffraction (EBSD) technique in a SEM was used to obtain local orientationalinformation on new grains and their surrounding deformed matrices at the early stages of recrystallization in pureA1-1 .3%Mn alloy. Results show that special orientation relationships including twin-relationship often exist betweennew grains, between new grains and deformed grains or between deformed grains. The occurrence of such specialorientation relationships is attributed to the special deformation behavior in the samples with large initial grain size.The formation of recrystallization twins is discussed in a different way to those of traditional ones.展开更多
The electromagnetic forming is a procedure of high-speed processing,which favors the increase of the formability of some plastically deformed metals.In order to evaluate the capacity of some light metals,such as alumi...The electromagnetic forming is a procedure of high-speed processing,which favors the increase of the formability of some plastically deformed metals.In order to evaluate the capacity of some light metals,such as aluminum and its alloys,to be deformed through this procedure,it is useful to know the stress and strain state that occurs in the material during forming.In this work,the modeling of stresses and strains in electromagnetically deformed AlMn0.5Mg0.5 sheet was made.The modeling was achieved using the finite element method and it was verified through experimental tests.To determine the residual stresses,the X-ray diffraction method was used.The strains were established by measuring the displacements of the nodes in the network inscribed on the specimen by means of three coordinates measuring machine.A good agreement between the modeling results and experimental data was found.展开更多
Local orientation analysis was used to investigate the continuous recrystallization process in a pure Al 1.3%Mn alloy with the emphasis on the influence of matrix orientations on the subgrain growth and precipitation....Local orientation analysis was used to investigate the continuous recrystallization process in a pure Al 1.3%Mn alloy with the emphasis on the influence of matrix orientations on the subgrain growth and precipitation. Results show that the differences of (mis)orientations in deformed matrices give rise to inhomogeneous subgrain growth and precipitation with respect to precipitate density and morphologies. Moreover, no apparent high angle grain boundaries were developed by accumulation of misorientations during subgrain growth.展开更多
The corrosion mechanism of AZ31 magnesium alloy used as automobile components and the influence of the concentration of Cl- ion in simulated acid rain(SAR)were studied by electrochemical tests and SEM.The results show...The corrosion mechanism of AZ31 magnesium alloy used as automobile components and the influence of the concentration of Cl- ion in simulated acid rain(SAR)were studied by electrochemical tests and SEM.The results show that pitting corrosion happens around the AlMn phases locating at the grain boundary.The corrosion of AZ31 magnesium alloy in SAR is controlled by the rate of anodic dissolution and hydrogen evolution,and the corrosion rate of AZ31 increases with increasing concentration of Cl- ion.However,the Cl- ion in SAR is not the main influencing factor inducing the pitting corrosion.展开更多
基金Supported by Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20141400)National Natural Science Foundation of China(Grant No.51105207)Priority Academic Program Development of Jiangsu Higher Education Institutions of China
文摘The aluminum alloy AlMn1Cu has been broadly applied for functional parts production because of its good properties. But few researches about the machining mechanism and the surface roughness were reported. The high-speed milling experiments are carried out in order to improve the machining quality and reveal the machining mechanism. The typical topography features of machined surface are observed by scan electron microscope（SEM）. The results show that the milled surface topography is mainly characterized by the plastic shearing deformation surface and material piling zone. The material flows plastically along the end cutting edge of the flat-end milling tool and meanwhile is extruded by the end cutting edge, resulting in that materials partly adhere to the machined surface and form the material piling zone. As the depth of cut and the feed per tooth increase, the plastic flow of materials is strengthened and the machined surface becomes rougher. However, as the cutting speed increases, the plastic flow of materials is weakened and the milled surface becomes smoother. The cutting parameters （e.g. cutting speed, feed per tooth and depth of cut） influencing the surface roughness are analyzed. It can be concluded that the roughness of the machined surface formed by the end cutting edge is less than that by the cylindrical cutting edge when a cylindrical flat-end mill tool is used for milling. The proposed research provides the typical topography features of machined surface of the anti-rust aluminum alloy AlMn1Cu in high speed milling.
文摘Electron Back Scattering Diffraction (EBSD) technique in a SEM was used to obtain local orientationalinformation on new grains and their surrounding deformed matrices at the early stages of recrystallization in pureA1-1 .3%Mn alloy. Results show that special orientation relationships including twin-relationship often exist betweennew grains, between new grains and deformed grains or between deformed grains. The occurrence of such specialorientation relationships is attributed to the special deformation behavior in the samples with large initial grain size.The formation of recrystallization twins is discussed in a different way to those of traditional ones.
文摘The electromagnetic forming is a procedure of high-speed processing,which favors the increase of the formability of some plastically deformed metals.In order to evaluate the capacity of some light metals,such as aluminum and its alloys,to be deformed through this procedure,it is useful to know the stress and strain state that occurs in the material during forming.In this work,the modeling of stresses and strains in electromagnetically deformed AlMn0.5Mg0.5 sheet was made.The modeling was achieved using the finite element method and it was verified through experimental tests.To determine the residual stresses,the X-ray diffraction method was used.The strains were established by measuring the displacements of the nodes in the network inscribed on the specimen by means of three coordinates measuring machine.A good agreement between the modeling results and experimental data was found.
文摘Local orientation analysis was used to investigate the continuous recrystallization process in a pure Al 1.3%Mn alloy with the emphasis on the influence of matrix orientations on the subgrain growth and precipitation. Results show that the differences of (mis)orientations in deformed matrices give rise to inhomogeneous subgrain growth and precipitation with respect to precipitate density and morphologies. Moreover, no apparent high angle grain boundaries were developed by accumulation of misorientations during subgrain growth.
基金Project(50901082)supported by the National Natural Science Foundation of ChinaProject(2007CB613705)supported by the National Basic Research Program of China
文摘The corrosion mechanism of AZ31 magnesium alloy used as automobile components and the influence of the concentration of Cl- ion in simulated acid rain(SAR)were studied by electrochemical tests and SEM.The results show that pitting corrosion happens around the AlMn phases locating at the grain boundary.The corrosion of AZ31 magnesium alloy in SAR is controlled by the rate of anodic dissolution and hydrogen evolution,and the corrosion rate of AZ31 increases with increasing concentration of Cl- ion.However,the Cl- ion in SAR is not the main influencing factor inducing the pitting corrosion.
