Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD...Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). It shows that the primary particles are dendrite-shaped particles comprised of several attached small cubic, cusped-cubic or crucifer shape particles at slow cooling rate. However, the primary particles are separated with crucifer shape at intermediate cooling rate, and they are cubic with cusped-cubic shape at high cooling rate. Meanwhile, the separated and attached particles present AlaSc/AlaZr1-xScx core-shell structure. The formation mechanism of the structure was systematically investigated by a mathematical model.展开更多
Six alloys with different compositions of Al 0.1%Sc, Al 0.3%Sc, Al 0.3%Zr, Al 0.1% Sc 0.1%Zr, Al 0.3%Sc 0.1%Zr and Al 0.3%Sc 0.3%Zr were prepared by casting in a wedge shaped copper mould. The hardness test, microstru...Six alloys with different compositions of Al 0.1%Sc, Al 0.3%Sc, Al 0.3%Zr, Al 0.1% Sc 0.1%Zr, Al 0.3%Sc 0.1%Zr and Al 0.3%Sc 0.3%Zr were prepared by casting in a wedge shaped copper mould. The hardness test, microstructure observation, and DSC thermal analysis were applied to fully investigate the solidification behavior of the wedge tip (whose cooling rate is 1 000 K/s) and the top surface (cooling rate 100 K/s) of each casting. The results show that the cast structures in the hypoeutectic region of Al Sc alloys are slightly affected by cooling rates during the solidification. In the case of hypereutectic alloy of Al 0.3%Sc 0.3%Zr , the cast grains were remarkably refined under the condition of a 100 K/s cooling rate, however, under a 1 000 K/s cooling rate condition, solute atoms contribute nothing to the grain refinement, due to the eutectic concentration becomes higher. The hardness can be improved to a greater degree by Sc single addition, compared to single Zr addition, but it can be improved even greater when Sc added together with Zr. It is sensitive to cooling rate, the higher the cooling rate, the greater the hardness. By combining the results of TEM examination and DSC analysis, it can be seen that a supersaturated Al solid solution forms during the solidification, and the solubility of Sc in Al solution can be improved by increasing the cooling rate.展开更多
基金Project(2012CB619503)supported by the National Basic Research Program of ChinaProject(2013AA031001)supported by the National High-tech Research and Development Program of ChinaProject(2012DFA50630)supported by the International Science and Technology Cooperation Program of China
文摘Al-1.0%Sc-1.0%Zr (mass fraction) master alloy was prepared at different cooling rates. The morphology and thermodynamics data of the primary particles of the master alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and differential scanning calorimetry (DSC). It shows that the primary particles are dendrite-shaped particles comprised of several attached small cubic, cusped-cubic or crucifer shape particles at slow cooling rate. However, the primary particles are separated with crucifer shape at intermediate cooling rate, and they are cubic with cusped-cubic shape at high cooling rate. Meanwhile, the separated and attached particles present AlaSc/AlaZr1-xScx core-shell structure. The formation mechanism of the structure was systematically investigated by a mathematical model.
文摘Six alloys with different compositions of Al 0.1%Sc, Al 0.3%Sc, Al 0.3%Zr, Al 0.1% Sc 0.1%Zr, Al 0.3%Sc 0.1%Zr and Al 0.3%Sc 0.3%Zr were prepared by casting in a wedge shaped copper mould. The hardness test, microstructure observation, and DSC thermal analysis were applied to fully investigate the solidification behavior of the wedge tip (whose cooling rate is 1 000 K/s) and the top surface (cooling rate 100 K/s) of each casting. The results show that the cast structures in the hypoeutectic region of Al Sc alloys are slightly affected by cooling rates during the solidification. In the case of hypereutectic alloy of Al 0.3%Sc 0.3%Zr , the cast grains were remarkably refined under the condition of a 100 K/s cooling rate, however, under a 1 000 K/s cooling rate condition, solute atoms contribute nothing to the grain refinement, due to the eutectic concentration becomes higher. The hardness can be improved to a greater degree by Sc single addition, compared to single Zr addition, but it can be improved even greater when Sc added together with Zr. It is sensitive to cooling rate, the higher the cooling rate, the greater the hardness. By combining the results of TEM examination and DSC analysis, it can be seen that a supersaturated Al solid solution forms during the solidification, and the solubility of Sc in Al solution can be improved by increasing the cooling rate.