With the growing demand for energy saving,emission reduction,and green metallurgy,we had designed a new C-H2 smelting reduction reactor.In order to solve the key problem that the heat transfer efficiency from high tem...With the growing demand for energy saving,emission reduction,and green metallurgy,we had designed a new C-H2 smelting reduction reactor.In order to solve the key problem that the heat transfer efficiency from high temperature oxidation zone in upper region to low temperature reduction zone in lower region is low in traditional metallurgical reduction reactor,a water simulation was adopted to optimize the mean residence time and to improve the transmission efficiency within the reactor.According to the modified Froude similarity,a water model experimental reactor with a ratio of 1:1 to the prototype was constructed.In the prototype,the feed port was used to feed preheated ore and flux.In order to simulate the effect of different feeding positions of the tracer on the mixing behavior in the molten pool,four points of tracer feeding position were arranged for a systematic study.At the same time,based on double-row side nozzle with thick slag layer in a C-H2 smelting reduction reactor,nine influencing factors,including relative angle between upper and lower side nozzles,were studied.The experimental results showed that the tracer feeding position had a great influence on the mean residence time,and the relative angle also had a great influence on tracer feeding position.Finally,through comprehensive analysis,the optimal condition parameters were obtained under different tracer feeding positions.These results provide valuable help for the design and optimization of the C-H2 smelting reduction reactor.展开更多
A new three-layer hot-wall horizontal flow metal-organic chemical vapor deposition （MOCVD） reactor is proposed. When the susceptor is heated, the temperature of the wall over the susceptor also increases to the same...A new three-layer hot-wall horizontal flow metal-organic chemical vapor deposition （MOCVD） reactor is proposed. When the susceptor is heated, the temperature of the wall over the susceptor also increases to the same temperature. Furthermore, the flowing speed of the top layer is also increased by up to four times that of the bottom layer. Both methods effectively decrease the convection and make most of the metal organic （MO） gas and the reactive gas distribute at the bottom surface of the reactor. By selecting appropriate shapes, sizes, nozzles array, and heating area of the walls, the source gases are kept in a laminar flow state. Results of the numeric simulation indicate that the nitrogen is a good carrier to reduce the diffusion among the precursors before arriving at the substrate, which leads to the reduction ofpre-reaction. To get a good comparison with the conventional MOCVD horizontal reactor, the two-layer horizontal MOCVD reactor is also investigated. The results indicate that a two- layer reactor cannot control the gas flow effectively when its size and shape are the same as that of the three-layer reactor, so that the concentration distributions of the source gases in the susceptor surface are much more uniform in the new design than those in the conventional one.展开更多
基金This study was funded by the National Science and Technology Support Program(2006BAE03A12).
文摘With the growing demand for energy saving,emission reduction,and green metallurgy,we had designed a new C-H2 smelting reduction reactor.In order to solve the key problem that the heat transfer efficiency from high temperature oxidation zone in upper region to low temperature reduction zone in lower region is low in traditional metallurgical reduction reactor,a water simulation was adopted to optimize the mean residence time and to improve the transmission efficiency within the reactor.According to the modified Froude similarity,a water model experimental reactor with a ratio of 1:1 to the prototype was constructed.In the prototype,the feed port was used to feed preheated ore and flux.In order to simulate the effect of different feeding positions of the tracer on the mixing behavior in the molten pool,four points of tracer feeding position were arranged for a systematic study.At the same time,based on double-row side nozzle with thick slag layer in a C-H2 smelting reduction reactor,nine influencing factors,including relative angle between upper and lower side nozzles,were studied.The experimental results showed that the tracer feeding position had a great influence on the mean residence time,and the relative angle also had a great influence on tracer feeding position.Finally,through comprehensive analysis,the optimal condition parameters were obtained under different tracer feeding positions.These results provide valuable help for the design and optimization of the C-H2 smelting reduction reactor.
基金supposed by the National Natural Science Foundation of China(Nos.60976008,61006004,61076001,10979507)the Special Funds for Major State Basic Research Project of China(No.A000091109-05)the High Technology R&D Program of China(No. 2011AA03A101)
文摘A new three-layer hot-wall horizontal flow metal-organic chemical vapor deposition （MOCVD） reactor is proposed. When the susceptor is heated, the temperature of the wall over the susceptor also increases to the same temperature. Furthermore, the flowing speed of the top layer is also increased by up to four times that of the bottom layer. Both methods effectively decrease the convection and make most of the metal organic （MO） gas and the reactive gas distribute at the bottom surface of the reactor. By selecting appropriate shapes, sizes, nozzles array, and heating area of the walls, the source gases are kept in a laminar flow state. Results of the numeric simulation indicate that the nitrogen is a good carrier to reduce the diffusion among the precursors before arriving at the substrate, which leads to the reduction ofpre-reaction. To get a good comparison with the conventional MOCVD horizontal reactor, the two-layer horizontal MOCVD reactor is also investigated. The results indicate that a two- layer reactor cannot control the gas flow effectively when its size and shape are the same as that of the three-layer reactor, so that the concentration distributions of the source gases in the susceptor surface are much more uniform in the new design than those in the conventional one.
