A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroid...A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroidal graphite cast iron are established based on the models of solidification kinetics. The shrinkage cavityformation of T-shaped SG iron castings is calculated with MM method. The calculated results are compared with theexperimental results. It is shown that the predicted size, shape and distribution of shrinkage cavity by MM methodare in good agreement with the measured results.展开更多
The effects of isothermal holding process on the microstructure evolution of semi-solid 7075 strength aluminum alloy produced by the recrystallisation and partial remelting(RAP) process were investigated. Tensile mech...The effects of isothermal holding process on the microstructure evolution of semi-solid 7075 strength aluminum alloy produced by the recrystallisation and partial remelting(RAP) process were investigated. Tensile mechanical properties of as-received and thixoformed alloys at room temperature were examined. The results show that the microstructure of as-received alloy exhibits remarkable orientation along the deformation direction.With the increase of isothermal holding time, the solid particle grain size continuously increases and the degree of spheroidization also improves. Coalescence mechanism is dominant when reheated at 595 °C and Ostwald ripening mechanism is dominant when reheated at 615 °C in the semi-solid state. A lower coarsening rate is observed for 615 °C(coarsening rate K = 391 μm3 s-1) compared with the coarsening rate for 595 °C(coarsening rate K = 501 μm3 s-1). The RAP 7075 aluminum alloy can be successfully thixoformed and the filling of components is good after thixoforming. The thixoformed components exhibit favorite mechanical properties.展开更多
The Baiyunpu deposit lies in the southwest plunging Dachengshan anticline in central Hunan, which is a large Pb-Zn polymetallic deposit. The orebodies were surrounded by the Qiziqiao Formation limestone in the Middle ...The Baiyunpu deposit lies in the southwest plunging Dachengshan anticline in central Hunan, which is a large Pb-Zn polymetallic deposit. The orebodies were surrounded by the Qiziqiao Formation limestone in the Middle Devonian, and its geological occurrence is consistent with the wall rocks. A large number of spheroidal pyrite aggregates are found unevenly distributed in the ores. The spheroidal aggregates are made up of kernels and concentric rings. The kernels are composed of approximately epigranular pyrite nanocrystals, while the rings are composed of accumulated pyrite microcrystals growing along the radial direction. The spheroidal pyrite aggregate and its outer zones can be divided into five areas（A–E）. The results of electron probe micro analysis（EPMA） show that from the zone A1 to B, Co/Ni 〈1, the sum of Co and Ni is 0.08%–0.26%, S/Fe increases from 2.06 to 2.15. While from the zone C to E, Ni cannot be detected and S/Fe decreases from 2.22 to 2.08. Powder X-ray diffraction（XRD） analysis in the micro zone shows obvious crystalline characteristics in the aggregates. Moving from the inside outwards, the maximum diffraction peak intensity of the（111） and（220） crystal planes of pyrite increases, and the crystallinity improves. The degree of change in the（111） plane is the most prominent. Considering the theory of crystal growth along with the geologic features of the depositional environment where the spheroidal pyrite aggregates developed, we confirm that the spheroidal aggregates are the result of nano-micro crystalline gathering and growth occurring by the following sequence of processes：nano-crystalline nucleation and growth, gathering into a ball, oriented growth of microcrystals, continuous accumulation, and adjustment of grain boundaries. The formation of the spheroidal pyrite aggregates in the late Qiziqiao Formation of the Middle Devonian occurred in a neutral to weak alkaline and reductive sedimentary environment in the normal oxygen-rich shallowwater carbonate platform edge. The variations in the S/Fe ratio and crystallisation characteristics indicate that during pyrite crystal growth, the sulphur fugacity was high locally and rose constantly, the degree of supersaturation decreased locally and the growth environment was stable relatively.展开更多
Microstructure evolution of wrought aluminum alloy extruded rods and the mechanism of liquid phase formation during reheating were investigated. And the relation between the volume fraction of liquid phase and the rec...Microstructure evolution of wrought aluminum alloy extruded rods and the mechanism of liquid phase formation during reheating were investigated. And the relation between the volume fraction of liquid phase and the recrystallization microstructure was proposed. The results show that increase in reheating temperature and time can augment the volume fraction of liquid phase and accelerate the grain spheroidization, as a result of which the requirement of semi-solid forming can be satisfied. Due to the higher aberration energy of grain boundary, the melting point is lowered as a result of the easy diffusion of atoms. At higher reheating temperature the grain boundary melts, the growth of the recrystallized grain is inhibited and the grain is refined. The composition of the low melt-point phase along the recrystallized grains was determined using EDS. It can be seen from the experimental results that when the extrusion rod of the wrought aluminum alloy is reheated at 610℃ for 20min, perfect fine equiaxial grains can be obtained, the average grain size is about 66.34μm and the volume fraction of solid phase is about 68%.展开更多
The improvement of hole-expansion properties for medium carbon steels by ultra fast cooling （UFC） after hot strip rolling was investigated.It was found that finely dispersed spherical cementite could be formed after...The improvement of hole-expansion properties for medium carbon steels by ultra fast cooling （UFC） after hot strip rolling was investigated.It was found that finely dispersed spherical cementite could be formed after ultra fast cooling , coiling and annealing treatment.Tensile strength of the steel after annealing was measured to be about 440MPa.During hole-expansion test , cracks were observed in the edge region around the punched hole because necking or cracking took place when tangential elongation exceeded the forming limit.Cracks were mainly formed by the coalescence of micro-voids.Fine and homogeneous microstructure comprised of ferrite and spheroidized cementite could increase elongation values of the tested sheets by suppressing the combination of the adjacent micro-voids , resulting in the improved hole-expansion property.展开更多
The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigate...The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.展开更多
文摘A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroidal graphite cast iron are established based on the models of solidification kinetics. The shrinkage cavityformation of T-shaped SG iron castings is calculated with MM method. The calculated results are compared with theexperimental results. It is shown that the predicted size, shape and distribution of shrinkage cavity by MM methodare in good agreement with the measured results.
基金financially supported by the National Natural Science Foundation of China(No.E050802)
文摘The effects of isothermal holding process on the microstructure evolution of semi-solid 7075 strength aluminum alloy produced by the recrystallisation and partial remelting(RAP) process were investigated. Tensile mechanical properties of as-received and thixoformed alloys at room temperature were examined. The results show that the microstructure of as-received alloy exhibits remarkable orientation along the deformation direction.With the increase of isothermal holding time, the solid particle grain size continuously increases and the degree of spheroidization also improves. Coalescence mechanism is dominant when reheated at 595 °C and Ostwald ripening mechanism is dominant when reheated at 615 °C in the semi-solid state. A lower coarsening rate is observed for 615 °C(coarsening rate K = 391 μm3 s-1) compared with the coarsening rate for 595 °C(coarsening rate K = 501 μm3 s-1). The RAP 7075 aluminum alloy can be successfully thixoformed and the filling of components is good after thixoforming. The thixoformed components exhibit favorite mechanical properties.
基金granted by the National Natural Science Foundation of China (Grant No. 41172047, 41272062)the Open Fund of the State Key Laboratory of Ore Deposit Geochemistry (Institute of Geochemistry, Chinese Academy of Sciences, Guiyang) (Grant No. 201308)
文摘The Baiyunpu deposit lies in the southwest plunging Dachengshan anticline in central Hunan, which is a large Pb-Zn polymetallic deposit. The orebodies were surrounded by the Qiziqiao Formation limestone in the Middle Devonian, and its geological occurrence is consistent with the wall rocks. A large number of spheroidal pyrite aggregates are found unevenly distributed in the ores. The spheroidal aggregates are made up of kernels and concentric rings. The kernels are composed of approximately epigranular pyrite nanocrystals, while the rings are composed of accumulated pyrite microcrystals growing along the radial direction. The spheroidal pyrite aggregate and its outer zones can be divided into five areas（A–E）. The results of electron probe micro analysis（EPMA） show that from the zone A1 to B, Co/Ni 〈1, the sum of Co and Ni is 0.08%–0.26%, S/Fe increases from 2.06 to 2.15. While from the zone C to E, Ni cannot be detected and S/Fe decreases from 2.22 to 2.08. Powder X-ray diffraction（XRD） analysis in the micro zone shows obvious crystalline characteristics in the aggregates. Moving from the inside outwards, the maximum diffraction peak intensity of the（111） and（220） crystal planes of pyrite increases, and the crystallinity improves. The degree of change in the（111） plane is the most prominent. Considering the theory of crystal growth along with the geologic features of the depositional environment where the spheroidal pyrite aggregates developed, we confirm that the spheroidal aggregates are the result of nano-micro crystalline gathering and growth occurring by the following sequence of processes：nano-crystalline nucleation and growth, gathering into a ball, oriented growth of microcrystals, continuous accumulation, and adjustment of grain boundaries. The formation of the spheroidal pyrite aggregates in the late Qiziqiao Formation of the Middle Devonian occurred in a neutral to weak alkaline and reductive sedimentary environment in the normal oxygen-rich shallowwater carbonate platform edge. The variations in the S/Fe ratio and crystallisation characteristics indicate that during pyrite crystal growth, the sulphur fugacity was high locally and rose constantly, the degree of supersaturation decreased locally and the growth environment was stable relatively.
文摘Microstructure evolution of wrought aluminum alloy extruded rods and the mechanism of liquid phase formation during reheating were investigated. And the relation between the volume fraction of liquid phase and the recrystallization microstructure was proposed. The results show that increase in reheating temperature and time can augment the volume fraction of liquid phase and accelerate the grain spheroidization, as a result of which the requirement of semi-solid forming can be satisfied. Due to the higher aberration energy of grain boundary, the melting point is lowered as a result of the easy diffusion of atoms. At higher reheating temperature the grain boundary melts, the growth of the recrystallized grain is inhibited and the grain is refined. The composition of the low melt-point phase along the recrystallized grains was determined using EDS. It can be seen from the experimental results that when the extrusion rod of the wrought aluminum alloy is reheated at 610℃ for 20min, perfect fine equiaxial grains can be obtained, the average grain size is about 66.34μm and the volume fraction of solid phase is about 68%.
基金Item Sponsored by National Natural Science Foundation of China ( 51004037 )Fundamental Research Funds for Central Universities of China ( N090307002 )
文摘The improvement of hole-expansion properties for medium carbon steels by ultra fast cooling （UFC） after hot strip rolling was investigated.It was found that finely dispersed spherical cementite could be formed after ultra fast cooling , coiling and annealing treatment.Tensile strength of the steel after annealing was measured to be about 440MPa.During hole-expansion test , cracks were observed in the edge region around the punched hole because necking or cracking took place when tangential elongation exceeded the forming limit.Cracks were mainly formed by the coalescence of micro-voids.Fine and homogeneous microstructure comprised of ferrite and spheroidized cementite could increase elongation values of the tested sheets by suppressing the combination of the adjacent micro-voids , resulting in the improved hole-expansion property.
文摘The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.
