The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This techniqu...The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This technique,adapted for blast furnace slag granulation using a circular seam nozzle,typically aims to produce solid slag particles sized 30–140μm,thereby allowing the utilization of slag as a resource.This study explores the atomization dynamics of liquid blast furnace slag,focusing on the effects of atomization pressure.Primary atomization is simulated using a combination of the Volume of Fluid(VOF)method and the Shear Stress Transport k-ωturbulence model,while secondary atomization is analyzed through the Discrete Phase Model(DPM).The results reveal that primary atomization progresses in three stages:the slag column transforms into an umbrella-shaped liquid film,whose leading edge fragments into particles while forming a cavity-like structure,which is eventually torn into ligaments.This primary deformation is driven by the interplay of airflow velocity in the recirculation zone and the guide tube outlet pressure(Fp).Increasing the atomization pressure amplifies airflow velocity,recirculation zone size,expansion and shock waves,though the guide tube outlet pressure variations remain irregular.Notably,at 4.5 MPa,the primary deformation is most pronounced.Secondary atomization yields finer slag particles as a result of more vigorous primary atomization.For this pressure,the smallest average particle size and the highest yield of particles within the target range(30–140μm)are achieved.展开更多
A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powde...A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.展开更多
Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.Thi...Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.This paper presents a high-fidelity numerical study of liquidatomization and spray combustion under high-pressure conditions,emphasizing the effects of pres-sure oscillations on the flow evolution and combustion dynamics.The theoretical framework isbased on the three-dimensional conservation equations for multiphase flows and turbulent combus-tion.The numerical solution is achieved using a coupling method of volume-of-fluid and Lagran-gian particle tracking.The Zhuang-Kadota-Sutton(ZKS)high-pressure evaporation model andthe eddy breakup-Arrhenius combustion model are employed.Simulations are conducted for amodel combustion chamber with impinging-jet injectors using liquid oxygen and kerosene as pro-pellants.Both conditions with and without inlet and outlet pressure oscillations are considered.Thefindings reveal that pressure oscillations amplify flow fluctuations and can be characterized usingkey physical parameters such as droplet evaporation,chemical reaction,and chamber pressure.The spectral analysis uncovers the axial variations of the dominant and secondary frequenciesand their amplitudes in terms of the characteristic physical quantities.This research helps establisha methodology for exploring the coupling effect of liquid atomization and spray combustion.It alsoprovides practical insights into their responses to pressure oscillations during the occurrence ofcombustion instability.This information can be used to enhance the design and operation ofliquid-fueled propulsion engines.展开更多
This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,...This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,Weber number,and Reynolds number.Special attention is given to atomization behaviors under high pressure and external perturbations.Representative experimental and numerical approaches are introduced,and critical findings under complex conditions are highlighted.In addition,practical applications of impinging-jet technology in aerospace propulsion,biomedical devices,and energy science are discussed.This review aims to serve as a concise reference for researchers interested in multiphase flow dynamics and engineering applications of impinging jets.展开更多
As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the ...As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the same total nozzle outlet area.A numerical simulation study on the effect of various parameters on the atomization in the annular slit atomizer was carried out by coupling both the large eddy simulation(LES)and volume of fluid(VOF)model,which is based on the applicability of LES in capturing the breakup behavior of transient liquid droplets and the advantage of VOF method in directly capturing the phase interface.The simulation results showed that the increase in the atomization pressure makes the gas gain higher momentum,while the increase in the nozzle intersection angle decreases the distance between the nozzle exit and the computational domain axis.The increase in these two variables results in enhancing the gas-liquid interaction in the primary atomization zone and the formation of more aluminum droplets simultaneously.It is considered that the atomization effect becomes better when atomization pressure is 2.5 MPa,and the nozzle intersection angle is 60°.Industrial tests showed that the aluminum powder prepared by the optimized annular slit atomizer has a finer mean particle size and a higher yield of fine powder.The numerical simulation results agree well with the industrial test data of the powder particle size.展开更多
Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, convention...Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, conventional water atomization （CWA） and elemental metal mechanical mixing （EMMM） were sintered to segments and then compared in mechanical properties, holding force between matrix and diamond, fracture morphology of blank and sintering diamond section containing matrix. The results showed that the pre-alloyed powder prepared by UPWA exhibits the best mechanical properties including the relative density, the hardness and the bending strength of matrix sinteredsegment. Sintered segments fractography of UPWA pre-alloyed powder indicatesmechanical mosaic strength and chemical bonding force between the pre-alloyed powder and the diamond, leading to the great increase in the holding force between matrix and diamond. The mechanical performance andthe service life of diamond tools were greatly improved by UPWA pre-alloyed powders.展开更多
A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepa...A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepared by common gas atomization and dual-phase flow atomization under similar conditions were compared. The experimental results show that the dual-phase flow-atomized powders have average particle sizes that are one-half that of the common gas-atomized particles;additionally, they possess a finer microstructure and higher cooling rate under the same atomization gas pressure and the same gas flow. The Weber number in the crash criteria of liquid atomization is adopted to measure the crash ability of the atomization media. The Weber number of the dual-phase flow atomization medium is the sum of that of the gas and the solid particles. Furthermore, the critical equation of the crash model in dual-phase flow atomization is established, and the main regularities associated with this process were analyzed.展开更多
To master theoretical calculation for dust removal efficiency of high pressure atomization in an underground coal mine, the corresponding atomization characteristics and dust removal efficiency were both comprehensive...To master theoretical calculation for dust removal efficiency of high pressure atomization in an underground coal mine, the corresponding atomization characteristics and dust removal efficiency were both comprehensively studied in theory by virtue of related theories of hydromechanics and aerosol.According to actual measurements of flow coefficients and atomization angles of X-type swirl nozzle,computational formula was derived for atomized particle sizes of such a nozzle in conjunction with relevant empirical equation. Moreover, a mathematical model for applying high pressure atomization to dust removal in underground coal mine was also established to deduce theoretical computation formula of fractional efficiency. Then, Matlab was adopted to portray the relation curve between fractional efficiency and influence factors. In addition, a theoretical formula was also set up for removal efficiency of respirable dust and total coal dust based on dust size and frequency distribution equations. In the end,impacts of dust characteristic parameters on various dust removal efficiencies were analyzed.展开更多
A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the ...A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.展开更多
The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based...The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.展开更多
Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 partic...Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).展开更多
Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrha...Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever）. Method One hundred and twenty- two patients （244 eyes） were randomly divided into 3 groups. In group A （40 cases, 80 eyes）, levofloxacin hydrochloride eye drops were administrated for four times per day; in group B （42 cases, 84 eyes）, ＂heat-clearing I recipe＂ ultrasonic atomization was applied for twice per day with 20 rain for each time; and in group C （40 cases, 80 eyes）, bloodletting at EX-HN 6 was applied before ultrasonic atomization on the first 3 days of treatment, with once per day. Result （1） The total effective rate of group C was 100.00% which was significantly superior to 88.75% in group A （P〈0.05）; （2） the average course of treatment of clinical cured patients of group C was significantly shorter than those of group A and group B （P〈0.05）. Conclusion It is indicated from this study that ＂heat-clearing I recipe＂ ultrasonic atomization combined with bloodletting at EX-HN 6 in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever） have definite efficacy, its clinical efficacy is significantly superior to traditional levofloxacin treatment, and its course of treatment is obviously shorter than that of simple traditional Chinese medicine ultrasonic atomization. Cold ultrasonic atomization can effectively relieve local burning sensation, obviously relieve reddening and swelling and heat pain of patients, and ease subjective discomfort and emotional tension of patients.展开更多
A self-developed double-nozzle gas atomization technique was used to produce AlSi10Mg powder.Effects of delivery tube diameter,gas pressure,and melt superheat on powder characteristics were investigated.The concepts o...A self-developed double-nozzle gas atomization technique was used to produce AlSi10Mg powder.Effects of delivery tube diameter,gas pressure,and melt superheat on powder characteristics were investigated.The concepts of bluntness and outgrowth were introduced to analyze powder sphericity and satellite index quantitatively.The results showed that the median diameters of all atomized powders ranged from 25 to 33μm.The highest yield rate(72.13%)of fine powder(<50μm)was obtained at a superheat of 350 K.The powder size decreased with increasing melt superheat but increased with increasing delivery tube diameter.Powders with bluntness values between 96%and 98%accounted for over 60%.The outgrowth values demonstrated that 70%-85%of all powders did not contain satellite particles,with few powders adhered two or three particles.Not only Al and Si phases were present but also a metastable Al9Si phase was detected.展开更多
The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characterist...The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characteristics of the fluid film and atomization fluctuations and their correlations with pressure fluctuations were obtained by using an in-house code of image processing. It is demonstrated that the klystron effect induced by periodic pressure fluctuations results in periodic liquid film fluctuation with large amplitudes, periodic superposition of droplets and reduction of the breakup length. It was found that the atomization of the simplex swirl injector only responds to the pressure fluctuation in frequency range approximately from 0 to 300 Hz, and it is particularly sensitive to pressure fluctuations at frequencies from 100 to 200 Hz. According to this experiment, the responsive frequency limitation is merely affected by injector configuration, rather than the supply line.展开更多
Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean...Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.展开更多
Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pn...Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.展开更多
A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by impr...A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.展开更多
Impinging-jet injectors are widely used in liquid propulsion applications, since their simple configuration provides reliable and efficient atomization. The flowfield involves a series of complicated spatio-temporal e...Impinging-jet injectors are widely used in liquid propulsion applications, since their simple configuration provides reliable and efficient atomization. The flowfield involves a series of complicated spatio-temporal evolutions. Much effort has been directed toward understanding the underlying physics and developing quantitative predictions of impinging-jet atomization. This paper summarizes the recent advances in this direction, including state-of-the-art theoretical, experimental, and numerical studies, along with representative results. Finally, concluding remarks address remaining challenges and highlight modeling capabilities of high-fidelity simulations.展开更多
Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respe...Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respect to the spatial growing disturbance mode, the numerical results obtained from the solution of the dispersion equation reveal that a dimensionless parameter J(e) exists. As J(e) > 1, the axisymmetric disturbance mode is most unstable; and when J(e) < 1, the asymmetric disturbances come into being, their growth rate increases with the decrease of J(e), till one of them becomes the most unstable disturbance. The breakup of a low-speed liquid jet results from the developing of axisymmetric disturbances, whose instability is produced by the surface tension; while the atomization of a high-speed Liquid jet is brought about by the evolution of nonaxisymmetric disturbance, whose instability is caused by the aerodynamic force on the interface between the jet and the ambient gas.展开更多
The influence of cooling rate on the microstructure of Al0.6CoCrFeNi high entropy alloy（HEA） powders was investigated. The spherical HEA powders（D50≈78.65 μm） were prepared by high pressure gas atomization. The ...The influence of cooling rate on the microstructure of Al0.6CoCrFeNi high entropy alloy（HEA） powders was investigated. The spherical HEA powders（D50≈78.65 μm） were prepared by high pressure gas atomization. The different cooling rates were achieved by adjusting the powder diameter. Based on the solidification model, the relationship between the cooling rate and the powder diameter was developed. The FCC phase gradually disappears as particle size decreases. Further analysis reveals that the phase structure gradually changes from FCC＋BCC dual-phase to a single BCC phase with the increase of the cooling rate. The microstructure evolves from planar crystal to equiaxed grain with the cooling rate increasing from 3.19×10^4 to 1.11×10^6 K/s.展开更多
基金the Tangshan University Doctor Innovation Fund(Project Number:1402306).
文摘The so-called close-coupled gas atomization process involves melting a metal and using a high-pressure gas jet positioned close to the melt stream to rapidly break it into fine,spherical powder particles.This technique,adapted for blast furnace slag granulation using a circular seam nozzle,typically aims to produce solid slag particles sized 30–140μm,thereby allowing the utilization of slag as a resource.This study explores the atomization dynamics of liquid blast furnace slag,focusing on the effects of atomization pressure.Primary atomization is simulated using a combination of the Volume of Fluid(VOF)method and the Shear Stress Transport k-ωturbulence model,while secondary atomization is analyzed through the Discrete Phase Model(DPM).The results reveal that primary atomization progresses in three stages:the slag column transforms into an umbrella-shaped liquid film,whose leading edge fragments into particles while forming a cavity-like structure,which is eventually torn into ligaments.This primary deformation is driven by the interplay of airflow velocity in the recirculation zone and the guide tube outlet pressure(Fp).Increasing the atomization pressure amplifies airflow velocity,recirculation zone size,expansion and shock waves,though the guide tube outlet pressure variations remain irregular.Notably,at 4.5 MPa,the primary deformation is most pronounced.Secondary atomization yields finer slag particles as a result of more vigorous primary atomization.For this pressure,the smallest average particle size and the highest yield of particles within the target range(30–140μm)are achieved.
基金supported by the National Natural Science Foundation of China(No.52074157)Department of Education of Guangdong Province,China(No.2023KTSCX121)Shenzhen Science and Technology Programs,China(Nos.JSGG20210802154210032,JCYJ20210324104608023,JSGG20180508152608855)。
文摘A comparative study on the performance of gas atomized(GA)and rotating-disk atomized(RDA)aluminum alloy powders produced on industrial scale for laser directed energy deposition(L-DED)process was carried out.The powder characteristics,the printing process window,and the quality,microstructure,and mechanical properties of printed parts were taken into account for comparison and discussion.The results demonstrate that the RDA powder is superior to the GA powder in terms of sphericity,surface quality,internal defects,flowability,and apparent density,together with a larger printing process window during the L-DED parts fabrication.Besides,the resultant parts from the RDA powder have higher dimensional accuracy,lower internal defects,more uniform and finer microstructure,and more favorable mechanical properties than those from the GA powder.
基金supported by the National Natural Science Foundation of China(Nos.U23B6009 and 12272050)。
文摘Combustion dynamics are a critical factor in determining the performance and reliabilityof a chemical propulsion engine.The underlying processes include liquid atomization,evaporation,mixing,and chemical reactions.This paper presents a high-fidelity numerical study of liquidatomization and spray combustion under high-pressure conditions,emphasizing the effects of pres-sure oscillations on the flow evolution and combustion dynamics.The theoretical framework isbased on the three-dimensional conservation equations for multiphase flows and turbulent combus-tion.The numerical solution is achieved using a coupling method of volume-of-fluid and Lagran-gian particle tracking.The Zhuang-Kadota-Sutton(ZKS)high-pressure evaporation model andthe eddy breakup-Arrhenius combustion model are employed.Simulations are conducted for amodel combustion chamber with impinging-jet injectors using liquid oxygen and kerosene as pro-pellants.Both conditions with and without inlet and outlet pressure oscillations are considered.Thefindings reveal that pressure oscillations amplify flow fluctuations and can be characterized usingkey physical parameters such as droplet evaporation,chemical reaction,and chamber pressure.The spectral analysis uncovers the axial variations of the dominant and secondary frequenciesand their amplitudes in terms of the characteristic physical quantities.This research helps establisha methodology for exploring the coupling effect of liquid atomization and spray combustion.It alsoprovides practical insights into their responses to pressure oscillations during the occurrence ofcombustion instability.This information can be used to enhance the design and operation ofliquid-fueled propulsion engines.
基金supported by the National Natural Science Foundation of China(Grant Nos.U23B6009 and 12272050).
文摘This review summarizes recent progress in the study of impinging-jet dynamics and atomization,with a focus on liquid sheet formation,instability mechanisms,and the influence of key parameters such as fluid properties,Weber number,and Reynolds number.Special attention is given to atomization behaviors under high pressure and external perturbations.Representative experimental and numerical approaches are introduced,and critical findings under complex conditions are highlighted.In addition,practical applications of impinging-jet technology in aerospace propulsion,biomedical devices,and energy science are discussed.This review aims to serve as a concise reference for researchers interested in multiphase flow dynamics and engineering applications of impinging jets.
基金the financial support provided by the National Natural Science Foundation of China(U21A20317)supported by High-Performance Computing Center of Wuhan University of Science and Technology.
文摘As the width-thickness ratio of the discrete nozzle atomizer’s discrete hole greatly influences the loss of atomizing gas flow rate,the discrete nozzle atomizer was transformed into an annular slit atomizer with the same total nozzle outlet area.A numerical simulation study on the effect of various parameters on the atomization in the annular slit atomizer was carried out by coupling both the large eddy simulation(LES)and volume of fluid(VOF)model,which is based on the applicability of LES in capturing the breakup behavior of transient liquid droplets and the advantage of VOF method in directly capturing the phase interface.The simulation results showed that the increase in the atomization pressure makes the gas gain higher momentum,while the increase in the nozzle intersection angle decreases the distance between the nozzle exit and the computational domain axis.The increase in these two variables results in enhancing the gas-liquid interaction in the primary atomization zone and the formation of more aluminum droplets simultaneously.It is considered that the atomization effect becomes better when atomization pressure is 2.5 MPa,and the nozzle intersection angle is 60°.Industrial tests showed that the aluminum powder prepared by the optimized annular slit atomizer has a finer mean particle size and a higher yield of fine powder.The numerical simulation results agree well with the industrial test data of the powder particle size.
基金Projects(2010SK3172,2015JC3005)supported by the Key Program of Science and Technology Project of Hunan Province,China
文摘Copper, iron and cobalt based pre-alloyed powders for diamond tools were prepared by ultrahigh pressure water atomization（UPWA） process. Pre-alloyed powders prepared by different processes including UPWA, conventional water atomization （CWA） and elemental metal mechanical mixing （EMMM） were sintered to segments and then compared in mechanical properties, holding force between matrix and diamond, fracture morphology of blank and sintering diamond section containing matrix. The results showed that the pre-alloyed powder prepared by UPWA exhibits the best mechanical properties including the relative density, the hardness and the bending strength of matrix sinteredsegment. Sintered segments fractography of UPWA pre-alloyed powder indicatesmechanical mosaic strength and chemical bonding force between the pre-alloyed powder and the diamond, leading to the great increase in the holding force between matrix and diamond. The mechanical performance andthe service life of diamond tools were greatly improved by UPWA pre-alloyed powders.
文摘A self-invented atomization process, in which molten metal is atomized into powder by a high-velocity gas stream carrying solid particles as the atomization medium, was introduced. The characteristics of powders prepared by common gas atomization and dual-phase flow atomization under similar conditions were compared. The experimental results show that the dual-phase flow-atomized powders have average particle sizes that are one-half that of the common gas-atomized particles;additionally, they possess a finer microstructure and higher cooling rate under the same atomization gas pressure and the same gas flow. The Weber number in the crash criteria of liquid atomization is adopted to measure the crash ability of the atomization media. The Weber number of the dual-phase flow atomization medium is the sum of that of the gas and the solid particles. Furthermore, the critical equation of the crash model in dual-phase flow atomization is established, and the main regularities associated with this process were analyzed.
基金Financial provided by the National Natural Science Foundation of China (Nos. 51574123 and U1361118)the China Postdoctoral Science Foundation (No. 2015M 582118)
文摘To master theoretical calculation for dust removal efficiency of high pressure atomization in an underground coal mine, the corresponding atomization characteristics and dust removal efficiency were both comprehensively studied in theory by virtue of related theories of hydromechanics and aerosol.According to actual measurements of flow coefficients and atomization angles of X-type swirl nozzle,computational formula was derived for atomized particle sizes of such a nozzle in conjunction with relevant empirical equation. Moreover, a mathematical model for applying high pressure atomization to dust removal in underground coal mine was also established to deduce theoretical computation formula of fractional efficiency. Then, Matlab was adopted to portray the relation curve between fractional efficiency and influence factors. In addition, a theoretical formula was also set up for removal efficiency of respirable dust and total coal dust based on dust size and frequency distribution equations. In the end,impacts of dust characteristic parameters on various dust removal efficiencies were analyzed.
基金This work is financially supported by Program of 863 Project ( No 2006AA03Z114)Programon National Key Laboratory Foundation (No 9140C500101060C50)
文摘A model for simulating the spray forming process with scanning atomizer was developed.Models for the scanning atomization and the deposition processes were coupled together in order to obtain a new description of the spray forming process.The model,which is able to predict the shape of a spray-formed billet prepared with scanning atomizer,was established after analyzing the changes in droplet size and density distribution along the r-axis in the spray cone in scanning atomization.The effects of the two kinds of atomization were compared,showing that the scanning atomization is good for deposition.
基金supported by the National Natural Science Foundation of China (Grant Nos.10772107, 10702038)the Shanghai Municipal Key Projects on Basic Research (Grant No.08JC1409800)+1 种基金the Innovation Project of Shanghai Municipal Education Commission (Grant No.08YZ10)the Shanghai Municipal Science and Technology Commission (Grant No.09DZ1141502)
文摘The resonant behaviors of an ultra-sonic gas atomization nozzle with a zero mass-flux jet actuator were numerically investigated with FLUENT software by using a double precision unsteady two-dimensional pressure-based solver. The Spalart-Allmaras turbulence model was adopted in the simulations. Numerical results indicated that the oscillation properties of the gas efflux were effectively improved. Several resonatory frequencies corresponding to different vibration modes of gas were distinguished in the nozzle. With the changing of nozzle geometric parameters, different characters among those modes were elucidated by analyzing the propagations of pressure waves.
基金Project(2009CC010)supported by the Application Basic Research Foundation of Yunnan Province,ChinaProject(51264037)supported by the National Natural Science Foundation of China
文摘Ultrasonic arc spray atomization (UASA) method was used to prepare high-melting-point, immiscible AgNi15 (mass fraction, %) composite particles. Sieving was used to determine the size distribution of the AgNi15 particles. The morphology, rapidly solidified structure and metastable solution expansion of the AgNi15 particles were analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS), respectively. The results show that the AgNi15 composite particles are spherical and well-dispersed, and the mass fractions of the particles with diameters <74μm and <55 μm are 99.5% and 98%, respectively. The rapidly solidified structure of the AgNi15 particles consists of spherical nickel-richβ(Ni)-phase particles dispersed throughout a silver-richα(Ag)-phase matrix andα(Ag)-phase nanoparticles dispersed throughout largerβ(Ni)-phase particles. The silver and nickel in the AgNi15 particles form a reciprocally extended metastable solution, and the solid solubility of nickel in the silver matrix at room temperature is in the range of 0.16%?0.36% (mole fraction).
文摘Objective To observe the clinical efficacy of bloodletting at Erjian（耳尖EX- HN 6） combined with traditional Chinese herbal medication （heat-clearing I recipe） ultrasonic atomization in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever）. Method One hundred and twenty- two patients （244 eyes） were randomly divided into 3 groups. In group A （40 cases, 80 eyes）, levofloxacin hydrochloride eye drops were administrated for four times per day; in group B （42 cases, 84 eyes）, ＂heat-clearing I recipe＂ ultrasonic atomization was applied for twice per day with 20 rain for each time; and in group C （40 cases, 80 eyes）, bloodletting at EX-HN 6 was applied before ultrasonic atomization on the first 3 days of treatment, with once per day. Result （1） The total effective rate of group C was 100.00% which was significantly superior to 88.75% in group A （P〈0.05）; （2） the average course of treatment of clinical cured patients of group C was significantly shorter than those of group A and group B （P〈0.05）. Conclusion It is indicated from this study that ＂heat-clearing I recipe＂ ultrasonic atomization combined with bloodletting at EX-HN 6 in treatment of acute catarrhal conjunctivitis （fulminant wind and invading fever） have definite efficacy, its clinical efficacy is significantly superior to traditional levofloxacin treatment, and its course of treatment is obviously shorter than that of simple traditional Chinese medicine ultrasonic atomization. Cold ultrasonic atomization can effectively relieve local burning sensation, obviously relieve reddening and swelling and heat pain of patients, and ease subjective discomfort and emotional tension of patients.
基金Project(51627805) supported by the National Natural Science Foundation of ChinaProject(2015A030312003) supported by the Natural Science Foundation of Guangdong Province,China+1 种基金Projects(2014B010129003,2015B020238008,2016B090931006,2017B090901025) supported by the Science and Technology Research Department of Guangdong Province,ChinaProject(201604016049) supported by the Science and Technology Bureau of Guangzhou City,China
文摘A self-developed double-nozzle gas atomization technique was used to produce AlSi10Mg powder.Effects of delivery tube diameter,gas pressure,and melt superheat on powder characteristics were investigated.The concepts of bluntness and outgrowth were introduced to analyze powder sphericity and satellite index quantitatively.The results showed that the median diameters of all atomized powders ranged from 25 to 33μm.The highest yield rate(72.13%)of fine powder(<50μm)was obtained at a superheat of 350 K.The powder size decreased with increasing melt superheat but increased with increasing delivery tube diameter.Powders with bluntness values between 96%and 98%accounted for over 60%.The outgrowth values demonstrated that 70%-85%of all powders did not contain satellite particles,with few powders adhered two or three particles.Not only Al and Si phases were present but also a metastable Al9Si phase was detected.
基金supported by the National Natural Science Foundation of China(Nos.11502186 and 51606138)the National Key Basic Research Program of China(973 Program)and National Key Scientific Instrumentthe Equipment Development Projects of China(No.2012YQ04016408)
文摘The atomization dynamic characteristics of a simplex swirl injector was investigated experimentally by using a hydrodynamic mechanical pulsator and the shadow photography technique. The frequency response characteristics of the fluid film and atomization fluctuations and their correlations with pressure fluctuations were obtained by using an in-house code of image processing. It is demonstrated that the klystron effect induced by periodic pressure fluctuations results in periodic liquid film fluctuation with large amplitudes, periodic superposition of droplets and reduction of the breakup length. It was found that the atomization of the simplex swirl injector only responds to the pressure fluctuation in frequency range approximately from 0 to 300 Hz, and it is particularly sensitive to pressure fluctuations at frequencies from 100 to 200 Hz. According to this experiment, the responsive frequency limitation is merely affected by injector configuration, rather than the supply line.
文摘Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51975305,51905289,52105457 and 52105264)National key Research and Development plan(2020YFB2010500)+2 种基金Key projects of Shandong Natural Science Foundation of China(Grant Nos.ZR2020KE027,ZR2020ME158 and ZR2021QE116)Major Science and technology innovation engineering projects of Shandong Province(Grant No.2019JZZY020111)Source Innovation Project of Qingdao West Coast New Area(Grant Nos.2020-97 and 2020-98).
文摘Metal cutting fluids(MCFs)under flood conditions do not meet the urgent needs of reducing carbon emission.Biolubricant-based minimum quantity lubrication(MQL)is an effective alternative to flood lubrication.However,pneumatic atomization MQL has poor atomization properties,which is detrimental to occupational health.Therefore,electrostatic atomization MQL requires preliminary exploratory studies.However,systematic reviews are lacking in terms of capturing the current research status and development direction of this technology.This study aims to provide a comprehensive review and critical assessment of the existing understanding of electrostatic atomization MQL.This research can be used by scientists to gain insights into the action mechanism,theoretical basis,machining performance,and development direction of this technology.First,the critical equipment,eco-friendly atomization media(biolubricants),and empowering mechanisms of electrostatic atomization MQL are presented.Second,the advanced lubrication and heat transfer mechanisms of biolubricants are revealed by quantitatively comparing MQL with MCF-based wet machining.Third,the distinctive wetting and infiltration mechanisms of electrostatic atomization MQL,combined with its unique empowering mechanism and atomization method,are compared with those of pneumatic atomization MQL.Previous experiments have shown that electrostatic atomization MQL can reduce tool wear by 42.4%in metal cutting and improve the machined surface Ra by 47%compared with pneumatic atomization MQL.Finally,future development directions,including the improvement of the coordination parameters and equipment integration aspects,are proposed.
文摘A Laval-type supersonic gas atomizer was designed for low-pressure gas atomization of molten metals. The principal design ob-jectives were to produce small-particle uniform powders at lower operating pressures by improving the gas inlet and outlet structures and op-timizing structural parameters. A computational fluid flow model was developed to study the flow field characteristics of the designed atom-izer. Simulation results show that the maximum gas velocity in the atomization zone can reach 440 m＆#183;s-1;this value is independent of the atomization gas pressure P0 when P0〉0.7 MPa. When P0=1.1 MPa, the aspiration pressure at the tip of the delivery tube reaches a mini-mum, indicating that the atomizer can attain the best atomization efficiency at a relatively low atomization pressure. In addition, atomization experiments with pure tin at P0=1.0 MPa and with 7055Al alloy at P0=0.8 and 0.4 MPa were conducted to evaluate the atomization capa-bility of the designed atomizer. Nearly spherical powders were obtained with the mass median diameters of 28.6, 43.4, and 63.5μm, respec-tively. Compared with commonly used atomizers, the designed Laval-type atomizer has a better low-pressure gas atomization capability.
基金sponsored partly by the National Natural Science Foundation of China (Nos. 11772343 and 11402274)partly by the Beijing Institute of Technology Research Fund Program for Young Scholars
文摘Impinging-jet injectors are widely used in liquid propulsion applications, since their simple configuration provides reliable and efficient atomization. The flowfield involves a series of complicated spatio-temporal evolutions. Much effort has been directed toward understanding the underlying physics and developing quantitative predictions of impinging-jet atomization. This paper summarizes the recent advances in this direction, including state-of-the-art theoretical, experimental, and numerical studies, along with representative results. Finally, concluding remarks address remaining challenges and highlight modeling capabilities of high-fidelity simulations.
基金The project supported by the National Natural Science Foundation of China
文摘Based on the linear analysis of stability, a dispersion equation is deduced which delineates the evolution of a general 3-dimensional disturbance on the free surface of an incompressible viscous liquid jet, With respect to the spatial growing disturbance mode, the numerical results obtained from the solution of the dispersion equation reveal that a dimensionless parameter J(e) exists. As J(e) > 1, the axisymmetric disturbance mode is most unstable; and when J(e) < 1, the asymmetric disturbances come into being, their growth rate increases with the decrease of J(e), till one of them becomes the most unstable disturbance. The breakup of a low-speed liquid jet results from the developing of axisymmetric disturbances, whose instability is produced by the surface tension; while the atomization of a high-speed Liquid jet is brought about by the evolution of nonaxisymmetric disturbance, whose instability is caused by the aerodynamic force on the interface between the jet and the ambient gas.
基金Project(51471035)supported by the National Natural Science Foundation of China
文摘The influence of cooling rate on the microstructure of Al0.6CoCrFeNi high entropy alloy（HEA） powders was investigated. The spherical HEA powders（D50≈78.65 μm） were prepared by high pressure gas atomization. The different cooling rates were achieved by adjusting the powder diameter. Based on the solidification model, the relationship between the cooling rate and the powder diameter was developed. The FCC phase gradually disappears as particle size decreases. Further analysis reveals that the phase structure gradually changes from FCC＋BCC dual-phase to a single BCC phase with the increase of the cooling rate. The microstructure evolves from planar crystal to equiaxed grain with the cooling rate increasing from 3.19×10^4 to 1.11×10^6 K/s.
